Iv Presentation 090317

IV GroupIV GroupIV GroupIV Group

1

February 2009

LocationsLocationsLocationsLocations

Leksvik, NorwayLeksvik, NorwayLeksvik, NorwayLeksvik, NorwayIndustriverktøy AS

HeadquarterDevelopmentProject Mngt. ToolingMoldingPre-assembly

Copenhagen, DenmarkCopenhagen, DenmarkCopenhagen, DenmarkCopenhagen, DenmarkOffice

Sales Technical supportEarly Supplier Involvement activities

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Pre-assemblyMako AS

Tooling Suzhou, ChinaSuzhou, ChinaSuzhou, ChinaSuzhou, ChinaIV Techmould Ltd.

”One-stop-shop”DevelopmentProject Mngt.ToolingMoldingPaintingAssembly

Tooling & Engineering CapacitiesTooling & Engineering CapacitiesTooling & Engineering CapacitiesTooling & Engineering Capacities

�NorwayNorwayNorwayNorway

�7-8 tools/month

�1 component tools, 2 component tools, Insert moulding

�ChinaChinaChinaChina

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�ChinaChinaChinaChina

�25 tools/month internal

�25 tools/month external

�1 component tools, 2 component tools, Insert moulding

IV has a strong focus on “Early Supplier Involvement” activities, sharing knowledge and experience to create the best possible solution for both customer and vendor. With the long experience in the group we

consider our self experts in the field of plastic part design and production.

Moulding CapacitiesMoulding CapacitiesMoulding CapacitiesMoulding Capacities

� A total of 71 moulding machines in the range from 20 to 500 ton divided A total of 71 moulding machines in the range from 20 to 500 ton divided A total of 71 moulding machines in the range from 20 to 500 ton divided A total of 71 moulding machines in the range from 20 to 500 ton divided on two facilities.on two facilities.on two facilities.on two facilities.

� Machines throughout the organisation specially prepared to provide the highest possible quality and accuracy.

� NorwayNorwayNorwayNorway

�27 injection moulding machines.

�1 component and 2 component

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IV a complete development partner within plastic production.

�1 component and 2 component

�Range from 20 to 500 ton.

� ChinaChinaChinaChina

�44 injection moulding machines

�1component and 2 component

�Range from 20 to 150 ton.

History / timelineHistory / timelineHistory / timelineHistory / timeline

1961 1997 2001 2003 2005

Production started in Suzhou, China

2000

Thin-wall production start-up

1983

First order from Ericsson AB

19711967

IV start with injection moulding

2006

IV Tech Mould, China moving into new facilities.

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IV was established in Leksvik, Norway under the name Industriverktøy AS

Production started in Sweden

2K-production start-up

IV Tech Mould, China starting toolshop

Termination of production in Sweden

Mako Verktøy AS becomes a subsidiary of Industriverktøy AS

Starts spray-painting in Sweden

First order from Philips

IV Tech Mould establishing paint capacities Q2/06

IndustriverktøyIndustriverktøyIndustriverktøyIndustriverktøy

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IndustriverktøyIndustriverktøyIndustriverktøyIndustriverktøyNorwayNorwayNorwayNorway

Location, Industriverktøy AS, LeksvikLocation, Industriverktøy AS, LeksvikLocation, Industriverktøy AS, LeksvikLocation, Industriverktøy AS, Leksvik

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Facility, Industriverktøy AS, LeksvikFacility, Industriverktøy AS, LeksvikFacility, Industriverktøy AS, LeksvikFacility, Industriverktøy AS, Leksvik

�Tooling since 1961

�Moulding since 1967

�4200 m² factory building

FactsFactsFactsFacts

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�47 employees

�Surface decoration, Tampon printing, outsourced paint capacity.

�Assembly capacities for preassembly and US Welding.

Industriverktøy AS in Leksvik as a engineering and knowledge centre securing the integration of the long experience within the IV group.

Injection Moulding Capacities Injection Moulding Capacities Injection Moulding Capacities Injection Moulding Capacities –––– Industriverktøy A/S, LeksvikIndustriverktøy A/S, LeksvikIndustriverktøy A/S, LeksvikIndustriverktøy A/S, Leksvik

BrandBrandBrandBrand Size Size Size Size (ton)(ton)(ton)(ton)

TypeTypeTypeType AmountAmountAmountAmount Equip.Equip.Equip.Equip.

Engel 25 1K 4 1 robot

Engel 50 1K 3 No robots

Engel 80 1K 10 ERC robots

Engel 125t 1K 3 ERC

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Engel 125t 1K 3 ERC robots




Engel 500t 1K 1 ERC Robot

SUM: 27

Tooling Tooling Tooling Tooling CapacitiesCapacitiesCapacitiesCapacities, Industriverktøy AS, Leksvik, Industriverktøy AS, Leksvik, Industriverktøy AS, Leksvik, Industriverktøy AS, LeksvikTypeTypeTypeType BrandBrandBrandBrand AmountAmountAmountAmount

CNC Makino V55-5XA 1

CNC Makino V55 1

CNC Makino SNC43 1

CNC Fadal CNC3016 1

CNC Mazak 2500 1

WEDM Makino U53, U32 2

EDM Makino EDNC 3

10

EDM Makino EDNC 30, 30S

3

EDM Makino EDNC 43S

1

Superdrilling Joemars 1

CNC turning Kern CD320 1

Flat grinding Okamoto, Rosa 3

Laser Welding Trumph Powerweld

1

Workstation UG 5

Workstation Mouldflow 1

IV TechmouldIV TechmouldIV TechmouldIV Techmould

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IV TechmouldIV TechmouldIV TechmouldIV TechmouldChinaChinaChinaChina

Building 168400m2 - Q1/2006

Location, IV Techmould AS, SuzhouLocation, IV Techmould AS, SuzhouLocation, IV Techmould AS, SuzhouLocation, IV Techmould AS, Suzhou

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Facility, IV Techmould AS, SuzhouFacility, IV Techmould AS, SuzhouFacility, IV Techmould AS, SuzhouFacility, IV Techmould AS, Suzhou

�Production start 2003


�Tool design and fabrication established Q4/2005

FactsFactsFactsFacts

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�Painting capability and capacity from Q2/2006

�450 employees

�Surface decoration (Tampon printing)

�Assembly capacities for preassembly, US welding.

IV Tech Mould Suzhou, as a “one stop shop”“one stop shop”“one stop shop”“one stop shop” facility, offering engineering, tooling, moulding, painting, testing, measurement and pre-assembly of products.

Injection Moulding Injection Moulding Injection Moulding Injection Moulding CapacitiesCapacitiesCapacitiesCapacities - IV Techmould AS, SuzhouIV Techmould AS, SuzhouIV Techmould AS, SuzhouIV Techmould AS, SuzhouBrandBrandBrandBrand SizeSizeSizeSize

(ton)(ton)(ton)(ton)TypeTypeTypeType AmountAmountAmountAmount Equip.Equip.Equip.Equip.

Engel 25 1K 9 5 ERC robots

Battlefield 30 1K 1 No robot

Engel 50 1K 1 No robot

Battenfeld 50 1K 1 No robot

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Battelfeld 130 1K 1 No robot

Demag 100 1K 2 With robot

Engel 150t 2K 2 2 ERC robots

SUM 44

Tooling Tooling Tooling Tooling CapacitiesCapacitiesCapacitiesCapacities - IV Techmould AS, SuzhouIV Techmould AS, SuzhouIV Techmould AS, SuzhouIV Techmould AS, SuzhouTypeTypeTypeType BrandBrandBrandBrand AmountAmountAmountAmountCNC Mikron HSM 400 1

CNC Mikron HSM 500 1

CNC Mikron HSM 800 1

CNC Fadal CNC3016 1

CNC Makino SNC600 1

WEDM Charmilles 240SL 1

WEDM Charmilles 240SLP 1

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WEDM Charmilles 240SLP 1

WEDM (drilling) Zhongte D703F 1

EDM Charmilles 35P 2

EDM Charmilles 350P 1

EDM Charmilles 550S 1

EDM Makino EDNC 30S 1

Laserwelding Alpha ALV100 1

Flat grinding Okamoto, etc. 4

Conventional Milling

QJM – QB – 40VA, etc.

4

Workstation UG NX 3.0 CAD 8

Workstation Autocad 2006 1

Painting Painting Painting Painting CapacitiesCapacitiesCapacitiesCapacities, IV Techmould, Suzhou, IV Techmould, Suzhou, IV Techmould, Suzhou, IV Techmould, Suzhou

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�Robotic paint line

�3 spray booths equipped with ABB robots

�UV capable, capable of painting metal parts

�10K Clean room environment inside line, 100K around line.

�Capacity example: 0,8-1,0 million parts/week on 6 working days (part size range 95x47x10mm).

IV MakoIV MakoIV MakoIV Mako

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IV MakoIV MakoIV MakoIV MakoNorwayNorwayNorwayNorway

Facility, IV Mako Verktøy ASFacility, IV Mako Verktøy ASFacility, IV Mako Verktøy ASFacility, IV Mako Verktøy AS

�Established 1985

�14 employees

�Tooling also for external customer.

FaktaFaktaFaktaFakta

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�Tooling also for external customer.


�Machining in Titan, steel and Aluminium.

�Tooling capacity: 4-5 tools/month.

�Established in own facilities in Vanvikan.

IV Mako Verktøy AS is a company with long experience in engineering, development and building tools for injection molding industry and advance machining of machanical components in titanium, etc.

Tooling Tooling Tooling Tooling CapacitiesCapacitiesCapacitiesCapacities, IV Mako Verktøy AS, Vanvikan, IV Mako Verktøy AS, Vanvikan, IV Mako Verktøy AS, Vanvikan, IV Mako Verktøy AS, VanvikanTypeTypeTypeType BrandBrandBrandBrand AmountAmountAmountAmount

CNC Makino V55 1

CNC Okuma - MX-45VA 1

CNC Hermle - C600V 1

CNC Hermle - UWF600 1


1919


CNC Hermle - UHF851 1

CNC-Turning Okuma - lb 300 1

Charmille-Roboform 31 1

CNC Okuma - Multus b400-w 1

OSO-olomouc S.R.O. 1

Flat grinding Jotes 2

Saw Kasto - twin a2 1

ProductsProductsProductsProducts IV Mako Verktøy AS, VanvikanIV Mako Verktøy AS, VanvikanIV Mako Verktøy AS, VanvikanIV Mako Verktøy AS, Vanvikan

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Toolmaking for injection molding and Toolmaking for injection molding and Toolmaking for injection molding and Toolmaking for injection molding and extrusion.extrusion.extrusion.extrusion.

Machining in Titanium.Machining in Titanium.Machining in Titanium.Machining in Titanium.

Production of custom made Production of custom made Production of custom made Production of custom made prosthesis. prosthesis. prosthesis. prosthesis.

Development of tools for Development of tools for Development of tools for Development of tools for big parts big parts big parts big parts


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Complicated tools with high Complicated tools with high Complicated tools with high Complicated tools with high precision precision precision precision


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ServicesServicesServicesServices IV Mako Verktøy AS, VanvikanIV Mako Verktøy AS, VanvikanIV Mako Verktøy AS, VanvikanIV Mako Verktøy AS, Vanvikan

• Making injection molding and extrusion tools.

• Toolmaker for external and internal customers offering following services:

•Project Management

•Development support

•Engineering

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•CAD/CAM

•Toolmanufacturing

•Testing and qualification if needed.

• High precision machining in Titanium.

QualityQualityQualityQuality

� ISO 9001 qualified 1994 in Leksvik and 2004 in Suzhou.

� ISO 9002 qualified 1996 in Leksvik and 2004 in Suzhou.

� ISO 14001 qualified 1999 in Leksvik and 2004 in

QualityQualityQualityQuality

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IV focuses on integrated SPC and in-process measurement with state of art measurement equipment, enabling a continuous monitoring of the production process.

Suzhou.

� Smart scope video measurement used for qualification measurement and in-process both in Leksvik and Suzhou.

� GOM ATOS II SO 4M 3D scanner available in our Suzhou facility.

ProductsProductsProductsProducts

� Interior and exterior parts for telecom and electronic industry.

� Specialized on flexible volume production with cosmetical, technical and high precision plastic parts.

� 2K hard/hard, hard/soft solutions, cosmetic or functional.

� Thin wall technical parts in mass production.

� Insert moulding or over moulding (combination of metal

IV Product typesIV Product typesIV Product typesIV Product types

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� Insert moulding or over moulding (combination of metal and plastic)

� Other technical plastic products

� IV Tech Mould’s has the capacity and competence to manufacture parts for any market segment requiring parts within suitable for our machine range (25-500 tonnage).

� Machines throughout the group are prepared and securing high precision moulded plastic components

� Examples of products: Toothbrush, electrical equipment, lightning, mobile phone plastic parts, etc The pictures above illustrates the product spectre of current and former

products manufactured by IV Tech Mould

Presentation of the Presentation of the Presentation of the Presentation of the Project Management Project Management Project Management Project Management

SystemSystemSystemSystem

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TTTTOOOOTTTTAAAALLLL

Project Management Project Management Project Management Project Management –––– Internal Process ChainInternal Process ChainInternal Process ChainInternal Process Chain

Project Managment

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SSSSOOOOLLLLUUUUTTTTIIIIOOOONNNN

Product Product Product Product developmentdevelopmentdevelopmentdevelopment ToolingToolingToolingTooling Injection Injection Injection Injection

moldingmoldingmoldingmolding DecorationDecorationDecorationDecoration PrePrePrePre----assemblyassemblyassemblyassembly Final Final Final Final inspectioninspectioninspectioninspection

Quality, Logistic, SCM, Purchasing/Sourcing, Controlling

........Product Product Product Product

developmentdevelopmentdevelopmentdevelopmentToolingToolingToolingTooling Injection Injection Injection Injection

moldingmoldingmoldingmoldingDecorationDecorationDecorationDecoration AssemblyAssemblyAssemblyAssembly

Project 1 Product 1

Project 2 Product 2

Project Management Project Management Project Management Project Management ---- Project Driven OrganisationProject Driven OrganisationProject Driven OrganisationProject Driven Organisation

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Project 2 Product 2

Project 3 Product 3

Project 4 Product 4

Project 5 Product 5

TimeTimeTimeTime

Project Management Project Management Project Management Project Management –––– Phases and MilestonesPhases and MilestonesPhases and MilestonesPhases and Milestones

Kick-Off Milestone

Quotation phaseQuotation phaseQuotation phaseQuotation phase

PrePrePrePre----Project PhaseProject PhaseProject PhaseProject Phase

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Pre-Project MilestonePrePrePrePre----Project PhaseProject PhaseProject PhaseProject Phase

Commercial release MilestoneFollowFollowFollowFollow----up Phaseup Phaseup Phaseup Phase

Mass-ProductionMilestone

RampRampRampRamp----up Phaseup Phaseup Phaseup Phase

Mass Production PhaseMass Production PhaseMass Production PhaseMass Production Phase

Kick-Off Milestone:•Cost and budget preparations done.•Volume, capacity and technology analyses done.•Risk and product ability study done.•Customer awarded project

Pre-Project Milestone:•Approved investment, cost and time schedules•Dedicated project team defined.

Project Management Project Management Project Management Project Management –––– Milestone descriptionMilestone descriptionMilestone descriptionMilestone description

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•Approved Project layout and design.•DFMEA communicated with customer.

Commercial release Milestone:•CmK approval on all components and production equipment done.•Limited release on all components.•PFMEA and approved Control plans•Organization and personnel trained and prepared for Ramp-up and Mass Production.

Mass-Production Milestone:•CpK, PPAP approval on all components and production equipment.•Unlimited release on all comp.•Mass production orders available

KAMProject Manager

Project Buyer Project Manager

Customer

Project Management Project Management Project Management Project Management –––– Project Organisation and CommunicationProject Organisation and CommunicationProject Organisation and CommunicationProject Organisation and Communication

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One window to customer through project management.

Quality Development

Project Manager

Tooling Operation Material/LogisticsAssembly

Molding

Painting

Project Management Project Management Project Management Project Management –––– Program Management of Multi Continent Projects.Program Management of Multi Continent Projects.Program Management of Multi Continent Projects.Program Management of Multi Continent Projects.

Global - KAM

Program Manager

Project Buyer Project ManagerCustomer Development Center

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One window to customer through program management on bigger projectsinvolving more then one continent and facility.

Project ManagerNorway

Project ManagerChina

Project Buyers Project Manager

Customer Production Sites

Local - KAM

Presentation of the IV TechnologiesPresentation of the IV TechnologiesPresentation of the IV TechnologiesPresentation of the IV Technologies

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Product designProduct designProduct designProduct design

� IV emphasis the importance of early involvement in projects, designing and developing the product together with the customer.

� Preparation of prototypes tools or SLA samples for pre-testing production conditions of products.

� 3-D CAD/CAM

� Mould-flow analysis

� UG ( Unigraphics v. NX 3 ) in Norway and China

ProsProsProsPros

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IV Tech Mould emphasizes the importance of “Early Supplier Involvement”, sharing knowledge and experience to create the best possible solution for both customer and supplier.

Why?Why?Why?Why?

� Sharing knowledge and experience both ways (customer and supplier) – “closed loop” product design!

� Create a product optimal for both production and customer expectation and securing a process window throughout the complete production process

� Optimized process conditions secures stable delivery, more efficient production, lowering of cost trough out the value added chain..

Two component mouldingTwo component mouldingTwo component mouldingTwo component moulding

� Plastic products is being used in an increasing amount of application, The requirements to plastic products, both in new and existing market segments is constantly increasing.

� The combination of different material properties in the same product, for either functional or cosmetical reasons is getting increasingly important.

Description and why?Description and why?Description and why?Description and why?

ProsProsProsPros

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IV Tech Mould has long traditions for delivering high quality two component plastics

� Produce parts with properties not possible with single shot moulding.

� Produce multi-colord or multi-resin parts for functional or cosmetical purpose, or both.

� Eliminate assembly steps of cushion or sealing with in-moulded solutions; reduce price and enhance product performance.

� In-moulding of cushions and sealing achieving better bonding between the two materials, extending product lifetime and improving product quality.

� Produce parts with movable segments or components using “in-mould assembly” technology.

ProsProsProsPros

Over moulding, Insert mouldingOver moulding, Insert mouldingOver moulding, Insert mouldingOver moulding, Insert moulding

� As for 2K products the combination of different material properties in the same product, for either functional or cosmetical reasons are of increasing importance.

� Plastic parts are taking over for metal parts; this on one side increases the requirement to the mechanical properties of the plastic materials, but on the other side also requires the possibility to combine products with metal and plastic moulded as one.

� Insert moulding; small metal parts moulded into the plastic product,


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IV Tech Mould has spent considerable resources on the over-moulding technology and possesses unique in-house competence and production capacity

ProsProsProsPros DifficultiesDifficultiesDifficultiesDifficulties

over moulding; metal parts partly over moulded with plastic.

� Space savings

� Cost reduction

� Easies the production process

� Broaden the design freedom of products and components.

� Selection of suitable materials

� Suitable part design for plastic applications

� Handling of metal part

� Measure tolerances for metal-and plastic part

ThinThinThinThin----wall technologywall technologywall technologywall technology

ProsProsProsPros ChallengesChallengesChallengesChallenges

� Space is getting more and more important as the size of the product is getting continuously reduced but the amount of product functions steadily increased.

� The space for supporting components as plastic parts are getting less and less. The thinner plastic parts the more space for other components.

Flow length v.s. Wall thickness

75

100

125

150

Flo

w le

ng

th [

mm

]

PC/ABS Litteratur

PC Litteratur


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IV Tech Mould has spent considerable resources on thin wall moulding technology and possesses unique in-house competence and production capacity

ProsProsProsPros ChallengesChallengesChallengesChallenges

� Weight savings

� Reduced cooling time

� Cost reduction

� Miniaturization

� Capacity increase

� Selection of suitable materials

� Suitable part design for plastic applications

� Mould filling simulation

� Increasing tool rigidity with additional support and locking mechanism

� Balanced gate concept

� Measurement tolerances

0

25

50

0 0,2 0,4 0,6 0,8 1 1,2

Wall thickness [mm]

Flo

w le

ng

th [

mm

]

PC Litteratur

PC/ABS Cycoloy MC2263 Resultat IVEksponentiel. (PC Litteratur)

Eksponentiel. (PC/ABSCycoloy MC2263 Resultat IV)

Thank you!Thank you!Thank you!Thank you!

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Thank you!Thank you!Thank you!Thank you!

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Iv Presentation 090317