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ITOPS AUTOMOTIVE Inc.
ITOPS AUTOMOTIVE INC. Profile
‘Innovation for smart vehicles’
CONTENTS
Company Profile
Mission / Vision / Core Values
History
Organization
Technology
Sales status & plan
Quality Management
Production line
Equipment & facility
Key customers & asset
2/19
3/19
1. Company profile
Young & Creative Company, Hidden Future Champ!
ITOPS AUTOMOTIVE Inc.
KIM, Koohyun
37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, 437-718, S. Korea
700,000 USD
52
Dec. 7th, 2011
Automotive Parts (sensors, actuators, solenoids)
www.itops.co.kr / [email protected]
Tel: +82-31-689-5407 Fax : +82-31-689-5415
Company name
Established
CEO
Capital
Location
Employee
Business Areas
Contact
Web / e-Mail
2. Mission / Vision / Core Values
Vision Dynamic ITOPS 1000 (100million USD sales company with a dynamic growth)
We contribute to a safe and convenient automotive technology via smart vehicle parts with a excellent technology and quality. Mission
Core Value
TRUST
SPEED
MASTER
ACTION
RELATIONSHIP
Speedy solution provider
Master in every field
A strong executive action
Trustworthy Partner
4/19
Rapport relationship for cooperation
3. History
ITOPS AUTOMOTIVE is growing together with customer
ITOPS AUTOMOTIVE Inc.
5/19
12. ITOPS AUTOMOTIVE Inc. established2011
201206. AHLS first mass production started (Sorento and SantaFe)04. ISO 9001 Certification
2013
11. Expansion of AHLS production (Genesis)07. Registration of Corporate Affiliated R&D03. Certified as a venture company
2014
2015
11. Active Hood production expended (Aslan, new Sorento, new Carnival)
09. ISO/TS 16949 Certification06. Active Hood production expended (All new Tucson)
4. Organization
Professional and efficient organizational operations of ensuring competitiveness.[people]
Ranks
Executive G/Manager ManagerAssistant manager
Staff Production Total
3 5 5 6 7 26 52
• Production
control &
Manufacturing
• Production
technology
• Production
support
• Domestic/
Oversea sales
• Purchasing/
Material
management
• Supply chain
management
• Financial
management
• Accounting /
Finance
• HR / Secretary
• Quality control
& Assurance
• Quality
Management
• Sensor design
• Electronic Control Unit
design
• Advanced technology
research
• Participation of Government
research project
• Mechanism design
- Actuator
- Solenoid
• Reliability Assessment
6/19
PRESIDENT & CEO
Kim, Koohyun
R&D Center
Lee, Dae YubDeputy Managing Director
Management Planning Dept.
Hong, Sung WookDeputy Managing Director
R&D Team 1 R&D Team 2 Quality TeamProduction
TeamSales&Purchasing
TeamManagement Support Team
roles
Executive Research Management Manufacture Total
3 11 12 26 52
7/19
AHLS : Active Hood Lift System
AHLS System Configuration
[Pedestrian detection & control unit]
[Pyrotechnic actuator]
The active hood lift system can reduce the head injury of pedestrian in a collision.※ Record proven safety system decreases pedestrian fatal casualty over 78%
③Actuator operate to lift up the hood
④Absorb collision energy &
Protection
②Decision at ECU①1st collision
5. Technology
Mass production Vehicle SOP Mass Production SENSOR & ECU Actuator
Santa Fe (DM) ‘12.06 36,000
Assembly : PHA Main parts : ITOPS
Mechanical typeAssembly : PHA
Main parts : ITOPS
Sorento (XM) ‘12.07 28,000
Genesis (DH) ‘13.12 33,000
All New Carnival(YP) ‘14.06 26,000
All New Sorento (UM) ‘14.09 76,000
Pyrotechnic type Assembly : ITOPSAslan (AG) ‘14.10 28,000
Tucson (TL) ‘15.05 147,000
CK / IK ‘17 36,000
TOTAL 410,000 Vehicles/Annual
<EURONCAP>
8/19
Mass production reference (Active Hood Lift System)
5-1. Technology
① Inductive sensor type
- 2 axis sensing (X-Y)- Robust against magnetic field
interference- Reasonable price
[Inductive sensor module]
Sensor & ECU1
5-2. Technology
CAN ACTR control
TCU
① Motor driven actuator- Simplifying the structure- No change in the existing
transmission- price competitiveness
[SBW Actuator]
SBW Actuator2Electronic Lever SBW Actuator
9/19
Shift-by-Wire System
The device designed to improve vehicle transmission shift lever controls by electric signals with vehicle electronics which has been previously controlled by mechanical wire and kinetic shift motion.
Emergency vehicles parking function is built to prepare many situation like battery discharging. (lever move to P position)
1. OVERVIEW
Blocking the battery power supply
when the accident occurred to
prevent fire due to the high current
short circuit.
The device cut off the power
supply with the pyrotechnic device
which triggered by electrical signal
when vehicle occurs external
shocks (Airbag operation),
overcurrent (short circuit).
[Pyrotechnic Safety Switch]
Pyrotechnic Safety Switch2
PCB ASSY (door latch/ Shift Lever)- Apply a non-contact sensor (HALL/INDUCTIVE)
Solenoids and actuators- High-speed, high suction
power, water solenoid- Stroke / force-tunable
The tailgate / Boot lid switch- Waterproof and dustproof- Ensuring repeat durability
OTHER PARTS3
Mounted on side of Tail gate and
prevent damage of passenger or
any object to be pinched by Tail
gate.
The change of resistance generated
when the conductive material of
the sensor contacted by the
external obstacle. → Send signal to
PSD/PTG ECU
APS(Anti Pinch Sensor)1
5-3. Technology
10/19
▣ Other electrical parts and sensor products
5-4. Patent status
Technology patent status
Patent Field Title of patent Status Remark
Automotive safety system
Lift device of active hood system Registered
Sensor & Control module
The impulse sensing module sensor systems and active hood system using the same
Registered
Non-contact type shift lever position sensing and control module Registered
The shift lever position sensing and control module Registered
Inductive sensor type position detection device Pending
Actuator
Pyrotechnic hood lifting modules and using the same car for pedestrian protection
Registered
Pyrotechnic actuator for pedestrian protection Pending
Pyrotechnic hood lifting module automotive Pending
Solenoid Solenoid current delay device Pending
Sensor, Actuator Technology patent registered & pending
11/19
Enlarge domestic and overseas market sales in AHLS
Target automotive smart electronic parts mass production
Achieve sales 100 million USD by year 2020
Dynamic ITOPS 1000
12/19
0.00
20.00
40.00
60.00
80.00
100.00
120.00
'12 '13 '14 '15 '16 '17 '18 '19 '20
0.70
19.50
34.06 38.00
48.00 55.00
63.00
0.00 0.50
0.50
5.94
17.00
26.00
34.00
39.00
Electrical parts
AHLS
Sales transition and Plan
1.5 2.57.5
20
40
550
74
89
102
6. Sales status & plan
(Assume 1000 KRW = 1 USD)(UNIT, Million USD)
7. Quality Management
2
Securing design quality Verified robust design based
on actual test Intensify design review Reliability Assessment &
Performance verification
3 Step-by-step parts quality
verification Production process
management through continuous improvement
Securing parts quality
4
Reinforce competence
Company-wide quality awareness reform
Potential quality weakness prevention activities
Quality Assurance empowerment
1
Securing customer oriented
considering customer's requirement as Top priority
realize customers satisfaction based on perfect quality
Best Quality, Beyond Customer Satisfaction
Actualize customer satisfaction through best quality product
Quality strategy
13/19
7. Quality management
SQ-MARK follow-up
The internal audit
system
Keeping system
certificationQuality Status
Quality Systems Innovative activity
Customer Quality
Status
New model quality securement
Claim analysis &
assessment
New model quality securement & activities for claim reduction
’14 ’15
23
8
Process Quality
Status
Manufacturing/ product
audit
Daily quality meetingProcess improvement
status
Production process quality improvement activity
110
9
Thorough part
inspection
Enhanced reliability
verification
Periodic inspection
Parts quality status
Parts quality assurance activities
’’14 ’15
33
5
14/19
’14 ’15
[PPM][PPM]
[PPM]
8. Production line
Fool PROOF Applied Main production process
Automated inspection equipment for finished product- conduct automated inspection for function, missing and metamorphosis
- After performance test attach acceptable finished product identification marks ☞ Barcode prints
Operates Clean room for production line & finished product warehouse- Constant temperature and humidity control facilities & air shower installed
Building anti-static environment for manufacturing electronic component- Adopt Bench, Antistatic shoes and workwear for static prevention
Managing cleanliness through operating clean room in production line
2
Prevent in advance defects parts applying F/PROOF on each stage of production process
1
15/19
9. Equipment & facilities
High-Speed Cameras
Tension and Compression Testing Machine
(Chamber piece / stand-alone)
Thermal Shock Test Chamber
Temperature& Humidity Chamber
Salt Spray Testing Machine
3D Measuring Machine
Painting Thickness tester
Electronic Microscope Tools
ITOPS possesses testing & measuring equipment to ensure
The best quality and product reliability.
16/19
9. Equipment & Facilities
Solenoid Performance Tester
Pedestrian Sensor Automated Inspection Machine
The Optical Module Inspection Machine
Deployment Actuator Tester Actuator Load Tester
17/19
Registered patents & quality certification from both public and private authorities
for excellent technology & The best quality assurance
18/19
11. Qualification & Certification
‘Innovation for smart vehicles’