REAL TIME MONITORING AND ANALYTICS

ISMITH – THE IDEA SMITH

Virtual supervisor

What is Ismith?

Ismith is a Real time performance monitoring system for measuring, analysing the plant performance used by forward thinking manufacturers in the world.

It is by far the Most Advanced programme designed to act as a Virtual Supervisor.

I smith enables you to take control with state –of-the-art, embedded system that continually measures and tracks your production data in Real Time for proactive decision making.

How does it work?

It involves specially designed Hardware and Software products to transfer and share real time production data.

Attach I Smith hardware and software and Andon lights to your production machines to get immediate visible communication.

Andon lights use color-coded lights to indicate machine and job status and are visible by anyone from everywhere on the shop floor.

What does it requires?

Ismith Software

.Net Framework 4.0 (Application)

Mysql (Database)

Ismith Hardware

Server systemClient systemLANOn Board SystemAndonConsolidatorBarcode ReaderDisplay Board

Attributes of Ismith

Virtual SupervisorsSelect any standard or custom report (i.e. daily inventory levels, weekly order backlogs, monthly financials, daily production requirements...) and have it printed or e-mailed on a regularly scheduled basis.

Real Time performance monitoringImproved data accuracy and integrity as redundant data entry and batch interfaces are eliminated

Manufacturing IntelligenceKPI, OEE and other user defined performance indicators and displays allow you to identify poor performance before it becomes a problem

Data AnalyticsData analysis and Indication of the production trends

Attributes of Ismith

Quality MonitoringWith a single view of the quality data generated through the centralized hub, users can prioritize efforts to continuously enhance the quality of their product, processes and overall operations. 

OEE MonitoringThe key to your success as a manufacturer relies on your ability to optimize throughput and produce quality parts while maximizing equipment efficiency

Breakdowns monitoringImprove visibility of all costs associated with work center MRO downtimeImprove accuracy of maintenance cost tracking and reporting

Visualization & AlertsVisualization, alarm and presentation of production data to personnel.

Live Demo

Training Team

Operator

Supervisor

IE

What does Ismith do that my supervisors can’t?

Traditional monitoring system ISMITH Real Time MonitoringDifficult to Capture all the data.(eg. Cycle

time, Breakdown,Hourly output..etc) Easy to capture all the data. (eg. Cycle time, Breakdown,Hourly

output..etc)

Not accurate Most accurate

Data collection takes hours Data collection in real time

More Paperwork No Paperwork

Not Possible Instantaneous feedback on critical parameters such as total parts created, production time, downtime, rejects and parts remaining to be produced,

and cavitation changes

Not Possible Machine utilization, scrap and downtime reporting help identify poor machine performance before it becomes a problem

Not Possible Color-coded for fast, easy readability. Instantly identify late, slow, standard and fast running machine, as well as down machine

Not Possible Powerful shift and OEE reports provide accurate and timely production information including good and bad parts, downtime, rejects and more

What does Ismith tells me in real time?I Smith takes Plant Management to a higher level and tracks all aspects of Plant Performances.

It dramatically improves machine management, efficiency, visibility, productivity and OEE.

The data across all segments captured Real Time by I smith

production reportOperator performance reportLine balancing reportBottleneck analysis report

Quality reportSigma LevelProblem occurred operation list

Productivity reportQuality reportAvailability report

Production data Quality data OEE data

How does this data help my organization?

The completely embedded solution eliminates costly, messy and cumbersome, inaccurate manual data entry..

Follow jobs in real time as they move from the schedule through production.

View overall enterprise or specific work center performance from any computer on your network and checks production as it occurs.

Drill down capability to view additional job details.

Instantaneous feedback on critical parameters such as total parts created, production time, downtime, rejects and parts remaining to be produced, etc.

Machine utilization, scrap and downtime reporting help identify poor machine performance before it becomes a problem

Powerful shift and OEE reports provide accurate and timely production information including good and bad parts, downtime, rejects and more

Reports that are generated by Ismith Hourly Production Report, Operation wise, Operator wise, Line wise.

Daily / Monthly Production report Line wise, Operator wise.

Performance / Efficiency Report Operation wise, Operator wise, Line wise.

Work-in-progress Operation wise, Group wise.

Production comparison Operation wise, Operator wise, Line wise.

Production forecast report Style wise / Line wise.

Down time report Line wise.

Variance report (target vs. actual) Operation wise, Operator wise, Line wise, Style wise .

Operator Time Study for each operations.

Monthly Operator utilization report.

Quality check report Operation wise.

What is the installation time needed?

Solely depends on the no of machines & No of sewingLines I smith has to be implemented.

Minimum 100 nodes with 2 lines It Can take up to

15 days for hardware Installation and

15 days of software implementation and training.

Who does this?

Trained professionals of Inspire team along with I Smith technicians initially.

Once your technicians  learn then we can guide the remotely.

Hard ware part is "Plug & Play" only on software side they may need guidance. 

What are the training needs? Support provided by the I Smith

team Should depute one Hardware and software engineer.

Support to be provided by the company should depute one or two technicians to assist I Smith engineer during installation. 

For regular production , the company should allocate one software engineer and sufficient no's of IE's  for smooth production process.

What is my ROI / payback period?

I Smith raises the Plant performance to a different level.

You start witnessing dramatic improvements in

Productivity Efficiency Quality and OEE

With just 10-12% improvements in the Performance Factors the cost of the I Smith gets amortized.

It is proven that within a maximum timeframe of one year companies start getting a

Return on Investments.

Gain insightwith real-time production monitoring be informed stay incontrol deliver intime

GET INTOUCH

THANK YOU

Machine Master

Employee Master

Style Master

Work Order

Production Plan

Machine Plan

Tailor Plan

Line Performance

Floor Status

Production Dashboard.

Dashboard II

Bottle-neck Analyzer

Hourly Production Chart

Production Progress Report

Job Progress Report

Operator Performance Report

Operator Performance Day-wise

Operator Performance Day-wise

Operator Monthly Performance

Hourly Production Report

Operator Monthly Production Report

Detailed Production Report 1

Detailed Production Report 2

Detailed Production Report 3

Factory Performance Report

Line-Wise Resource Utilization & Performance Report

Operators Time study

Production Flow & Bottle-neck Analysis

Production Board

Rework Report

Quality Report