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Company Introduction
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Added Value Production System
Welcome
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• The plant was setup in China for our major automotive client Valeo, in 2009. The plant in China is the production place with all imported machine from Europe.
• The Staff is working on project oriented flow with 4 Expatriate from Europe in order to implement European working standards.
• The factory staff has 30 worker, in order to reduce the quality risk by using high capacity production machines
• The building area is 4 000 m2.
• Certification : ISO9001:2008
ISO-TS 16949 (on going, scheduled for May2012)
• Know How : Turning, Stamping, forging, High Frequency Heat Treatment, Surface Treatment (Nickel, Phosphate), Broaching, Hobbing, Milling and Grinding.
Company Profile
Added Value Production System
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Facility in China: Factory layout
- 4000 m2- One floor layer- Close to sub-suppliers- Close to Main Port- Close to International Airport- Elevated building
Added Value Production System
4Proximity - Service - Precision
Chairman & CEO
Project MangerSales Quality Manufacturing
Company Profile: Organization in China
Added Value Production System
Plant Manager
Purchasing Finance HR
ProjectTeam
Members
AccountingLocal Market
Export
Incoming
Hub Line
Ring Gear Line
Forging Line
Hydromat Line
Hub Line
Ring Gear Line
LogisticCustomer
Production
Multi-spinde Line
5Proximity - Service - Precision
ASIA
Chinan Xiamen
Company Profile: Localization
Added Value Production System
6Proximity - Service - Precision
Objectives For Costumer Satisfaction
• Commercials activities– Bring Added Value by
providing finish products to the Clients
• Business Model– OEM Contract Manufacturing– Process Developer– Sub-Assembly
• Become lead-partner in Out-Source Solutions
Added Value Production System
• Focus on Mechanical Process Development & Manufacturing Technologies
• Support Customers on the Sub-Assembly Units
• Project Team Oriented Service• Develop Cost Effective Process on the
Components with Customers’ Engineering Team.
• Provide a Lower Cost Turn Key Solution by integration of the process as:
– Turning– Hobbing– Stamping– Forging– heat treatment– Grinding– Milling
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CNC Turning Muratec, Diameter 400 mm Two Star Machine tool, SR20 RII, Diameter Max 20 mm Nakamura TW250 MMY, Bar Diameter 65 mm, Raw till Diameter 250 mm Nakamura WT100, Bar Diameter 42 mm
With Robotized palette processing
• Multi-spindle turning 2 Wickman 1’, Diameter 25 mm 10 Wickman 1’3/4, Diameter 44 mm 6 Wickman 3’1/4, Diameter 82 mm
• Hydromat V12 (special for long parts machine till 400 mm) HB32/45 – 16 post (Diameter till 100 mm + Length 150 mm) Possibility to work from rounded bar, profiled bar, cold or hot forged
parts
List of the equipment
Added Value Production System
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Broaching Inner broaching Pot broaching (outer profile broaching) – will be available end of 2012
Milling Grinding
Outer diameter grinding Inner diameter grinding
Hobbing Hobbing from 6 up to 400 mm diameter
List of the equipment
Added Value Production System
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Facility: CNC for complex turning
Added Value Production System
Swis
s Ty
pe
Twin
Tur
ret /
Tw
in S
pind
le
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Facility: Multi-Spindle for high capacity
Added Value Production System
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Facility: Hydromat for very high capacity
Added Value Production System
Reduced Cycle TimeComplex machining
Quality Risk ReducedHigh Efficiency
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Facility: Hydromat
Added Value Production System
Hydromat Advantages Over Conventional Machining Eliminates secondary operations Extremely short remnants and thin cutoff for significant material saving Reduces work in progress Increased productivity due to bar change and quick changeover capabilities Non-rotating bar stock provides quiet vibration free operation Modular tool spindles with quick-change pre-settable heads for easy
changeovers Easily adapted for vertical machining requirements - up to 6 stations Easily accessible operating controls and machine adjustments Coolant and chips contained in the tooling area away from motors and controls Precision table indexing and repeatability ensures accuracy with SPC to 2.0 CpK Inverting unit repositions part for complete end to end machining Working from Rounded Bar, Profiled Bar, Forging or forming part Diameter from 6 mm to 100 mm (according to the length of the part) Depending of the machine, the max length of the part can be till 400 mm
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Leadership Commitment Customer Focus Strategic Deployment Integrated Infrastructure Disciplined Framework Education and Training
Quality System: based on 6σ
Added Value Production System
6σFor Our Customer Satisfaction
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Our Quality Standards Single-digit PPM Resolution of warranty issues Projects of perfect quality All achieved with maximum responsiveness and a positive attitude. In order to select the best suppliers and help them constantly improve
their performance
VPS relies on three quality-evaluation tools: Selection process Qualification system Continuous improvement
Quality System: Our Standards
Added Value Production System
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Spectrum analyzer Coordinate projector Rockwell hardness tester
CMM rough meter
Facility in China: Quality – Checking equipment
Added Value Production System
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Automotive
Defense Aerospace
Electrical
HardwareFittings
Medical
Plumbing
Mains Market
Added Value Production System
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Mains Market
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Mains Market
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Mains Market
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Mains Market
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Mains Market
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Mains Market
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Mains Market
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Major Customers
Added Value Production System
25Proximity - Service - Precision
Production Examples
Added Value Production System
Friction Hubs
Forged HubsLugs
Pulley Connectors
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Added Value Production System
Transmission Shaft Inserts
Production Examples
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Thank You
Added Value Production System