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Concrete Solutions for Better Building IGLU PRO FORM SYSTEM & GLOBAL GREEN BUILT BY Pro Green Built Intl. GmbH Alter Platz 22 A-9020 Klagenfurt, Austria Tel. +43-664-601-21310 +43-699-170-63933 E-mail:[email protected] [email protected]

Icf presentation english - august 2010

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Page 1: Icf   presentation english - august 2010

Concrete Solutions for Better Building

IGLU PRO FORM SYSTEM

& GLOBAL GREEN BUILT

BY

Pro Green Built Intl. GmbH

Alter Platz 22 A-9020 Klagenfurt, Austria

Tel. +43-664-601-21310 +43-699-170-63933

E-mail:[email protected]

[email protected]

Page 2: Icf   presentation english - august 2010

IGLU PRO FORM

THE PRODUCT

We offer: One of the most advanced construction system available today and the complete turnkey Factory to produce it. It is a system, which is proven, flexible, rapid, and highly cost effective. It is also environmentally friendly, energy efficient, hurricane- and earthquake resistant, water-proof, fire resistant, is not harvested by rodents, termites or other insects, does not permit the growth of fungus, and does not corrode.

The Iglu Pro Form® system uses high-density expanded polystyrene (EPS) Form-Work elements, which are filled with concrete to create monolithic structures. These elements are produced in a fully integrated production plant, designed and manufactured by the HIRSCH Group in Austria . The company also owns both the designs and the system rights of the elements themselves.

The system, known today as the Iglu Pro Form® system, has been improved and perfected for the past fifteen years. The HIRSCH Group in Austria produces the equipment, trains personnel in the use of such equipment, and installs the complete production plant at the buyer’s location.

PRO GREEN BUILT INTL. is unique in that it not only developed thoroughly the construction system, but also designs and engineers complete turnkey plants to be delivered worldwide, utilizing full scale and the EPS machine technology from the HIRSCH Group in Austria, and Italy

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An Introduction to IGLU PRO FORM

Traditional methods of concrete construction use various types of form works to construct walls and ceilings. Concrete is poured into the form works. After the concrete has cured, the forms have to be removed, and the constructor must then apply to both surfaces of wall's a finish, such as insulation material, acoustic material, mineral or acrylic plaster for water protection, etc.

In the Iglu Pro Form® construction system, the form work elements of expanded polystyrene (EPS), used to construct the walls and ceilings, remain in place and provide the actual insulation for the structure. It is also known as Insulated Concrete Form system or ICF. In addition to excellent thermal properties, the insulation protects also against sound, corrosion, water, humidity, fire, fungus, and termites. As

important, the design and properties of the Iglu Pro Form®

elements will drastically reduce the time needed to erect the structural form work and cure the concrete, without the use of special additives. The EPS form-works can receive re-bar reinforcements (vertically and horizontally) to withstand strong

hurricanes and earthquakes. Once the Iglu Pro Form®

insulation elements are in place, they are filled with concrete to form a solid monolithic wall structure...

... Rapid, economic, flexible, and highly effective.

IGLU PRO FORM

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IGLU PRO FORM

Background of the IGLU PRO FORM SYSTEM

In 1969 a novel construction system which became known as Insulated Concrete Form System (ICF) was developed in Europe. Not been used for many years after, it became today one of the most technologically advanced construction system available in the world. Field experiences have demonstrated that in comparison with many other conventional construction systems, it is able to

increase construction capacity by up to 5 times, minimizing the use of skilled labor and reducing the cost of construction to a fraction of the actual cost of conventional construction systems. We offer a fully integrated Modular Production Factory that manufactures a complete construction system, consisting of elements (walls, ceilings, roofs, floors), which is very simple yet sophisticated. It exceeds by far cost and speed expectations of construction companies and end users. The system has been fully tested and proven, and meets the

exacting standards of DIN (Deutsche Industrie Norm). As an example of the time savings, the system has been used

to construct a finished 100 square meter house in less than

ten days, utilizing primarily unskilled laborers, whereas it would take skilled workers up to three months to build the same house using traditional methods. As the magnitude of the structures being built increases, such as in the case of warehouses, hotels, schools and apartment buildings, the

benefits of the Iglu Pro Form® system become even more substantial.

Note: One square meter is equivalent to 10.76 square feet.

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IGLU PRO FORM

The Advantages

of the IGLU PRO FORM ICF System

1. Construction with Iglu Pro Form® is up to 70% more rapid

than with other construction systems:

Lightweight EPS form works assemble quickly

Use of sophisticated just in time labor/material logistics program allows constructors to plan easier and save cost.

Concrete cures overnight, without expensive additives.

Re bar reinforcements, piping, and electrical wiring can be easily installed before the concrete is poured.

EPS form works stay in place, unlike other systems, which require additional cost and labor for the form-work removal.

EPS elements are the insulation; therefore, no additional time is necessary for further application of insulation panels

Window and door-frames and anchors are set in place before the concrete is poured, allowing for rapid installation of the frames.

Pouring of Concrete in 1.50m (5 blocks) increments will eliminate any bracing, this adds to speed and reduces cost. Full wall height pouring up to five meters was also achieved

2. Construction with Iglu Pro Form® is, depending on the

country, up to 25% less expensive than with other

conventional construction systems:

Utilizes primarily unskilled labor in completing the structure

Reduced construction time drastically reduces interest on construction loans.

Minimal damage and waste (2-3%) increases construction efficiency and reduces cost.

Lightweight EPS elements require little use of heavy on-site equipment (Cranes or other Lifting machinery).

Ease of finishing reduces usage of expensive skilled labor.

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IGLU PRO FORM

3. Iglu Pro Form® construction delivers High Quality:

Solid monolithic reinforced concrete wall-ceiling-roof structure withstands strong hurricanes and earthquakes

High-density EPS elements do not corrode and prevent aging. Therefore high value of a house is maintained for long time.

Insulating qualities of Iglu Pro Form® maintain a comfortable

internal ambience without air conditioning in tropical climates, and vastly decreases the heating required in cold climates.

EPS elements are non-flammable and, if melting, they produce non-toxic fumes, Insurance Ratings are decreased.

Does not harbor any breeding ground for fungi and bacteria.

EPS is biologically neutral and therefore does not attract termites as a food source.

The Iglu Pro Form® wall system dampens sound

substantially.

The Iglu Pro Form® system permits complete freedom and

flexibility in architectural design.

The Iglu Pro Form® system can be utilized for all types of

construction: industrial, commercial, and residential walls are perfectly straight and leveled.

The Iglu Pro Form® system allows easy and rapid spray

application of plaster / stucco in a one step operation, due to a special surface design for all interior and exterior walls.

With the use of a heat knife or router, the placement of plumbing and electrical conduit is simple and fast.

CONSTRUCTION PEOPLE LIKE IT SIMPLE AND FAST

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IGLU PRO FORM

Environmental Advantages of Iglu Pro Form®

Thermograph testing indicates R-36 for vertical walls.

Thermal conductivity U Value = .24Watts/m2K (DIN 4108)

Energy savings of >70% for both heating and air conditioning.

No HCFC's , HFC's and CFC's are used in the production of

EPS Iglu Pro Form® elements.

Fire-proof structural system according to DIN 4102 & 53438

No toxic fumes or irritating odors, Self extinguishing material.

Reduction of interior noise pollution = 46dB

Iglu Pro Form® elements are biologically neutral and offer no

nutritional value to insects.

There is no damage to the upper ozone layer of our earth.

Iglu Pro Form® elements are 100% recyclable.

Iglu Pro Form® elements are non-toxic and are friendly to

humans and the environment.

Iglu Pro Form® conserves natural resources by minimizing the

use of natural building materials such as prime wood.

Energy savings will reduce CO2 emissions atmospheric pollution and therefore the "Green House" effect.

Moisture-Resistant - No more musty odors due to moisture ICF or EPS building systems are an official Ally to EPA's

Energy Star®

Homes Program

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IGLU PRO FORM

The Multiple Form-Work Elements Used

in the IGLU PRO FORM SYSTEM

With the help of sophisticated computer design software, the

extensive experience of the Iglu Pro Form System as an

advanced technology used in the construction industry and the advice from internationally known construction engineers and architects, it was possible to design and produce various Form Work elements that will make up a System and meets all modern construction requirements.

The six basic Iglu Pro Form Mold Elements are for:

Hollow blocks - closed end for walls, corners and openings

Hollow two end open in-line wall blocks

L-Shaped corner units for wall-ceiling connections

Door and window Lintel units

Ceiling Elements

Roof Elements

A complete house may be built utilizing only these six molds. Additional molds may be available upon request:

T-Shaped wall junction units - 90 degrees

Two-way units - 90 degrees and 45 degrees

Cantilevering units / Console units and Columns

Supporting units

Floor supporting units foundation footers

Elements for arched and custom designed walls

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IGLU PRO FORM

The IGLU PRO FORM SYSTEM

is Flexible

The Iglu Pro Form System has no limitations of whatsoever

nature where finish and quality of work is concerned. It adapts to any architectural needs and allows for total freedom of design. All finishing materials commonly used in traditional construction

systems can similarly be used with the Iglu Pro Form system.

The Iglu Pro Form elements can be used for a wide range of

applications:

Single-family homes

Townhouses

Multi-story apartment buildings (up to five floors)

Commercial buildings, warehouses, and cold storage

Hospitals, Schools, and Jails

Retaining walls and Flood barriers

Hotels Military Airplane Hangars (Infrared Radar cannot detect the Airplane while stored in an EPS Iglu Pro Form Hangar)

Welcome to the World of Iglu Pro Form

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VARIOUS HOUSING PROJECTS IN USA - FLORIDA

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TOWNHOUSE PROJECT IN TRINIDAD - W.I.

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THREE FLOOR OFFICE BUILDING IN CURACAO

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AFFORDABLE HOUSES (84m2) in West Africa

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ROOF & CEILING SYSTEM

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CONCRETE SOLUTIONS FOR BETTER BUILDING