View
3.077
Download
4
Tags:
Embed Size (px)
DESCRIPTION
HPP of Fruits & Juices. A ppt presentation of NC Hyperbaric High Pressure Processing equipment and product applications. Promatec Food Ventures BV represents NC Hyperbaric in the Benelux. http://www.promatecfoodventures.com
Citation preview
HIGH PRESSURE PROCESSINGPromatec Food Ventures: De presentatie Fruit&Juices 2009
INDEX
1) High Pressure Processing: interest of an emerging NTP2) Commercial applications: focus on fruit products3) Industrial equipment: advances in design4) Conclusion
Evolution of HPP industrial machines installed on continents
Introduction
1990
1991
19921993
19941995
19961997
19981999
20002001
20022003
20042005
20062007
2008Tota l
128
112
93
79
64
49
37
28
19
119
77775
321
71
811
7610
787
511
0
31
7
33633
1211
1
21
034
212
3
121
11
51
211
Oceania
Asia
Europa
Amer ica
Total
HPP user companies profile
� 65 different HPP users companies (from whom we have data) all over the
world
Group > 5000
11; 18%
Very small < 10
3; 5%
10< Small< 50
19; 31%
50< Medium< 250
9; 15%
250< Large< 1250
13; 21%
1250< Very
Large< 5000
6; 10%
� 130 HPP equipment
� 65 companies
� Production in 2008 : >150 000 tons
Equipment and industrial production in the
world
Industrial HPP users versus food industries
% total number of machines % total vessel volume
Juices and beverages
12%
Vegetable products
30%
Meat products
40%
Seafood and fish
12%
Others products
6%
Juices and beverages
17%
Vegetable products
34%
Meat products
28%
Seafood and fish
14%
Others products
7%
COMMERCIAL APPLICATIONSHIGH PRESSURE PROCESSING
Meat products
• Destruction of pathogens : Listeria, Samonella, coliforms…
• Shelf life increase
• Stabilisation of preservative-free or low salt content products
Country Products
Spain Sliced cooked ham and “tapas”
USA Sliced cooked products and proscuitto ham
USA Poultry products
USA Pre-cooked chicken and beef strips
Spain Sliced cooked chicken, ham and turkey products, Serrano cured ham
Italy Proscuitto ham, salami & pancetta
Germany Cured and smoked sliced and diced ham
Japan N itrites- free bacon, sausages and sliced meat
USA Ready- to-eat meat based products
Spain Cured meat products & Serrano ham
Canada Cured meat products
USA Whole roasted chicken
USA Sliced cooked turkey and chicken
HPP commercial products
EXAMPLES
• Shelf life increase• Opening seafood shell • Easy shellfish meat extraction• Sanitization (inactivation of Vibrio)
Shellfish and fish
Country Products
USA Oysters
USA Oysters
USA Oysters
USA Oysters
Canada Seafood
Canada Lobsters
N. Zealand Mussels shucking for meds
Italy Desalted cod
Spain Ready-to-eat salmon, hake & tuna
USA Lobsters
Korea Shellfish
Canada Seafood
HPP commercial products
EXAMPLES
• Sanitisation and shelf life increase.
• Preservation of colour, flavour and vitamins.
• Reduction of the starch retrogradation of the rice.
• Reduction of PPO activity in avocado.
Vegetable products
HPP commercial products
Country Products
Japan Fruit jams and fruit and vegetable sauces
Japan Pre-cooked & hypoallergenic rice
USA Avocado products : guacamole, sauces
Italy Fruit jams
USA Avocado products
Mexico Avocado products
Mexico Avocado products
Mexico Avocado products
USA Sliced onions
Canada Apple products : jam and sauce
USA Tofu
Spain RTE vegetable meals
USA Tomato sauces
EXAMPLES
Country Product
Japan Grapefruit juice
Japan Mandarin juice
France Citrus juices
Mexico Citrus juices and smoothies
Lebanon Fruit juices
USA Apple juice
Portugal Apple & citrus blended apple juice
Italy Fruit and vegetable juices
USA Orange juice, lemonade and smoothies
Czech Republic Broccoli & apple, beetroot, carrot juices
Northern Ireland Smoothies
Fresh Fruit Products & Juices
• Sanitisation and shelf life increase
• Destruction of pathogens
• Preservation of colour, flavour & vitamins
of freshly squeezed fruits
Commercial HPP products
EXAMPLES
The NATURAL
appeal
• CLEAN LABEL
• No artificial ingredients: meet new standard of identity
• Consumers associate natural with quality
Exploit capacity
• Increase factory utilisation by square curving production
• Reach new markets from existing factory
• Extend supply chain and leverage existing supplies
Address spoilage
and returns
• Reduced costs from product failures and returns
• Through abuse, lengthy supply chain, or retail overstocking
• Identify 20% of production that is causing 80% of bad goods
Value propositions
HPP: COLD PASTEURISATION FOR
QUALITY JUICES AND FRUITS
FOOD SAFETY• Destruction of pathogens
• Brand protection
• Safest alternative for high risk products
NPD
OPPORTUNITIES
• New, unique products further than packaging changes
• Think about things that you could not do before
• Access value added niche markets
EXPORTS
• Secure your authorisation to the most demanding
countries
• USA, Japan
• EU becoming more restrictive on Listeria etc
Value propositions
Japan: The first commercial products
HPP OF FRUIT PREPARATIONS
Italy: fresh quality fruit pureès and juices
HPP OF FRUIT PREPARATIONS and JUICES
The new challenge: HPP fruit for the dairy industry
HPP OF FRUIT PREPARATIONS and JUICES
LARGE BAGS OF HPP FRUIT PREPARATIONS
HPP FRUIT PREPARATIONS: COULIS
FONTERRA (NZ)
HPP EQUIPMENT FOR DAIRY PRODUCTS
HPP EQUIPMENT DESIGN
� Specially designed for the food industry
� Safe, ergonomic, reliable
� Clean and evironmentallyfriendly
� Improves traceability
� Easy installation
� The current industrial standard for HPP solutions
HORIZONTAL DESIGN
� Wire-winding
� Long life
� Lighter weight
� Safety
HIGH PRESSURE VESSEL
� Low energy consumption
� New pump configurations
HIGH PRESSURE INTENSIFIERS
Check valves
Plunger
Piston
� Automation
LOADING & UNLOADING
� Integrated lines
EVOLUTION� Faster cycle times
� Greater size and throughput
� Design, materials, reliability
Wave 6000 / 55� Ideal equipment for small productions, product development, market tests
Wave 6000 / 135
� Ideal for medium productions, its big diameter chamber allows processing big size products (whole hams e.g.)
Wave 6000 / 300� Our best-selling, high production equipment
� 2 machines working together
� Shared intensifiers
� Increased throughput
THE TANDEM CONCEPT
Wave 6000/420
� The biggest capacity, higher production equipment available
� Up to 2 Tons/hour
� 8 pressure intensifiers
� 380 mm diameter for optimum filling ratio
NC Hyperbaric thanks
�Thanks to all our clients in Europe, America, Asia and Oceaniawho made NC Hyperbaric the world market leader of HPP industrial food equipment, since 2005.
�See next slide for contactdetails
THANK YOU FOR YOUR ATTENTION
FRANCISCO PURROY, DVMTechnical Sales Manager
NC Hyperbaric is represented in the Benelux by:Mark de Boevere
Promatec Food Ventures BV
Rootven 24a
NL-5531 MB Bladel
T: +31 (0)497 33 00 57
I: www.promatecfoodventures.com