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Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
Hongene Biotechnology USA, Inc.
Leading Exper;se in Nucleosides, Nucleo;des, and Phosphoramidites
1
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ Company General Introduc;on
§ R&D/Manufacturing Facili;es (M1 and M2)
§ Research and Development Capabili;es
§ Project Management
§ Quality System
§ Analy;cal/ QC laboratories
§ Technologies (tradi;onal nucleoside chemistry and enzyma;c bioconversions)
§ Intellectual property protec;on
§ Products and Services
§ Summary – why Hongene (high quality and low cost)
2
Overview
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
Corpora;on – Interna;onal Presence
3
§ Hongene Biotechnology Ltd, Shanghai, China
Registered in Hong Kong, Privately held Headquarter located in Shanghai
§ Hongene Biotechnology USA Inc.
3131 RDU Center Dr., Suite 140, Morrisville, NC 27560 Tel: 001-‐919-‐371-‐4711; Mobile: 001-‐919-‐780-‐8685
§ 株式会社Hongene Japan
3-‐18-‐9, Sendagaya, Shibuya-‐ku, Tokyo, 151-‐0051 Tel: 0081-‐3-‐5786-‐3515 Fax: 0081-‐3-‐3470-‐3061
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ A US-‐based biotechnology company, incorporated in Research Triangle Park, North Carolina
§ A subsidiary of Hongene Biotechnology Limited, located in Shanghai, China
§ Focus on new product development, process con;nuous improvement of nucleoside, nucleo;de, and phosphoramidite products
§ Provide Quality and Compliance stewardship
§ Decade of experience working and serving pharmaceu;cal and biotech industries
§ Primary customers include world-‐class pharmaceu;cals, biotechs, fine chemicals and catalog companies mainly in US and Europe
4
General Introduc;on
Hongene Biotechnology USA, Inc.
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ Registered in Hong Kong in 1998, headquartered in Biotech Park, Shanghai
§ Incubated in Shanghai Ins;tute for Biological Sciences, Chinese Academy of Science (CAS)
§ Technologies -‐ chemical synthesis, enzyma;c bioconversion, purifica;on and crystalliza;on technologies for nucleoside, nucleo;de, and phosphoramidite products
§ Broad products lines with more than 350+ products in-‐house
§ Offers high quality products, CRO/CMO services and custom synthesis services with compe;;ve price
§ Best customer sa;sfactory survey (product quality, delivery ;me and overall services) from several world well-‐known companies
§ Two R&D/manufacturing facili;es: M1 is ISO 9001 cer;fied; M2 is GMP standard (total commissioned in February 2013) and will be GMP cer;fied by SFDA in 2014
§ Currently 90+ employees with 95% holding Bachelor degrees or advanced degrees
5
Hongene Biotech Ltd. (Shanghai)
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ Headquarter located at Shanghai Ins;tute for Biological Sciences, Chinese Academy of Science (CAS)
§ Two (2) R&D laboratories (enzyme research and scale up) located at headquarter
§ Two R&D/manufacturing facili;es
1) Facility one M1: located 40 km from the headquarter, include four (4) R&D laboratories; one (1) QC lab; and two (2) manufacturing buildings (one for nucleosides and nucleo;des manufacturing and one for phosphoramidites manufacturing)
2) Facility two M2 : located 15 km from the headquarter, include four (4) R&D laboratories, one (1) analy;cal research and development and QC lab; and two (2) manufacturing buildings (one for nucleosides and nucleo;des manufacturing and one for phosphoramidites manufacturing); and QA offices.
§ R&D products from mg to hundred grams
§ Pilot/commercial scale products from kgs to metric tons
6
Facili;es in Shanghai
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 7
A: Headquarter of Hongene Biotech Ltd (Marketing/sales and Finance) B: R&D/manufacturing facility one M1 C: R&D/manufacturing facility two M2 (commissioned in February, 2013)
Map of Shanghai City
Pudong Int’l Airport
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 8
R&D/Manufacturing One M1
§ Two Produc;on buildings § Nucleosides and nucleo;des § Phosphoramidites
§ 35,000 sf produc;on floor including 4,000 sf independent building for phosphoramidites pilot/manufacturing
§ Four (4) Research and development laboratories suppor;ng pilot/manufacturing ac;vi;es § Reactors:
§ 3000 L (1) jacketed glass-‐lined; 1000 L (1) jacketed glass-‐lined; 500 L (1) jacketed glass-‐lined; § 200 L (2) jacketed glass-‐lined § 200 L (1) S-‐S jacketed hydrogenator § Mul;ple 50 L – 100 L other jacketed reactors
§ Independent phosphoramidites pilot/produc;on building with 500 kg phosphoramidites annual capability
§ HEPA air handling system for phosphoramidites pilot/produc;on building to prevent from cross contamina;ons
§ Two RO water purifica;on systems with 3 T/h capacity
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ Clean room (class 100k ) § Produc;on area 2,200 sf § Dryer, crystallizer, milling machine, mixers and packing devices § Lypholizer
§ Large pilot/produc;on purifica;on columns (15) § 1300 L (3); 400 L (4); 270 L (1); 150 L (2); § Others are 50 L to 100 L § All columns are custom-‐designed and built
9
R&D/Manufacturing One M1 (cont’d)
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ Ground-‐breaking in October 2011 and total commissioned in February, 2013
§ 15 km away from the headquarter § About 100,000 sf total produc;on area for nucleosides and nucleo;des
pilot/commercial manufacturing (nucleoside chemistry, workups, and column purifica;on), as well as phosphoramidite produc;on area
§ Four R&D Laboratories (4) suppor;ng pilot/produc;on ac;vi;es § Hold up to 100 – 120 employees § Independent phosphoramidite pilot/produc;on building with 4,000 kg
annual capacity
10
R&D/Manufacturing Two M2
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ On-‐site waste water treatment system § Reactors (15) from 200 L to 5000 L § Large produc;on purifica;on column (15) from 200L to 1300L § Two clean rooms (class 100k) with several crystallizers, dryers,
milling, lypholizers, and packaging devices § HEPA air handling system for all buildings
11
R&D/Manufacturing Two M2 (cont’d)
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 12
The front view of M2
The back view of M2
R&D/Manufacturing Two M2 (cont’d)
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ A total of ten (10) R&D laboratories (including 4 walk-‐in hood laboratories) with a total of 30+ scien;sts at Hongene Biotech
§ Eight (8) R&D laboratories focus on nucleoside, nucleo;de, and phosphoramidite studies and two (2) R&D laboratories focus on enzyme studies and bioconversion
§ Scien;fic advisors § Three full-‐;me senior professors re;ed from Shanghai Ins;tute of Organic
Chemistry, Chinese Academy of Science (CAS) § Each professor has more than 40 years experience of nucleoside, nucleo;de,
and enzyme studies
§ R&D laboratories feature typical nucleoside and nucleo;de laboratory equipment as well as some modern analy;cal equipment such as HPLC, GC, LC/MS, prep-‐LC and etc.
13
R&D Capabili;es
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ Applied to CRO/CMO and custom synthesis projects § A project manager is assigned to each project, the
scope of the project incudes, not limited to, budget, ;meline, IP, reports and etc.
§ Weekly or periodical project update via emails, teleconferences (i.e. using WebEx tool) and onsite visit
§ Hongene to write periodical and project-‐end development report or a campaign report summarizing the campaign, improvements, all analy;cal data, and etc.
Project Management
14
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ Quality system has the func;ons of Quality Assurance, Quality Control and Regulatory/IP services
§ Manufacturing facility M1 is ISO9001 cer;fied; Manufacturing facility M2 was build per GMP standard, and will be GMP cer;fied by SFDA in 2014
§ Fully loaded Analy;cal/QC lab and comprehensive documenta;on system
§ Mul;ple quality audits and vendor qualifica;on audits from companies in US and Europe per year
§ Periodical internal quality audit programs
§ Best customer sa;sfactory survey from several world well-‐known companies (98/100 perfect score from the quality, delivery ;me, documenta;on, and services)
15
Quality System
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 16
Surveys From Two Major US Customers
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ Fully loaded Analy;cal/QC laboratory performs all product release tes;ngs except NMR (31PNMR, 13CNMR and 1HNMR done in CAS center)
§ A new NMR will be installed in new facility M2 in 2013. § Analy;cal method research and development § Method valida;on and transfer § Stability studies including accelerated stability studies for all in-‐house
products and the custom synthesis products § Typical analy;cal instruments are HPLC for product ID, purity and assay;
LC/MS for molecular mass; GC for residual solvents; UV for purity; KF for moisture content; AA for heavy metal analysis; Turbidimeter for solu;on clarity; bacterial endotoxin analysis; and etc.
§ Impurity isola;on, synthesis and structure elucida;on § Provides formal CoA for each lot of product manufactured
17
Analy;cal/QC lab
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
Impurity Profile Strategy
18
§ Impurity (critical impurity) level: Ø >= 0.1%, the impurity will be identified; reference impurity
will be isolated or synthesized Ø >=0.05, the impurity will be identified
§ Raw Material Control Ø Extensive analysis of raw material Ø Impurity limit in raw material
§ Process Control Ø In process testing Ø In process limit of critical and non critical impurity
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
Manufacturing Control
19
§ Devia;on inves;ga;on system Ø Approved by Supervisor
Ø Approved by QA
§ Document change control
§ Defined in process control
§ Calibra;on and maintenance program
§ Non Conforming Material (NCM) or OOS procedure
§ Equipment change control
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 20
FULLY INTEGRATED SUPPLY CHAIN
Key Raw
Material
Phosphoramidites
High Quality Nucleosides
PNS (Base Protected Nucleosides)
PNS (DMT- Protected Nucleosides)
Hongene Biotechnology Ltd. Confidential
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
Supply Chain Strategy
21
§ Integrated all key materials strategy
Ø Nucleosides, PNS, and Phos reagent (in process)
Ø Capacity to support multi ton quantity
§ All raw material from Chinese source
§ Minimum two qualified suppliers for each material
Ø Periodic suppliers audit
Ø Supplier qualification and approval
Ø Change control notification and approval
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 22
OOH
R2 R1
Base1O
OH
R2 R1
Base2
Chemical Synthesis (traditional nucleoside chemistry)
Enzymatic Bioconversion (green chemistry)
+ Base2
Enzymes
State-of-the-art Technology
+
Base
O Base
R2 R1
R3OO OR4
R2 R1
R3O
** Hongene has its own IP of enzymatic bioconversion technologies for more than 60% of its own in-house products or processes
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
Case Study -‐dCMP
23
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ Key to the sustainable growth to Hongene and to the clients
§ Internal IP procedures and training programs § IP contracts such as CDA to protect both Hongene’s IP
and clients’ IP § For IP protected products, Hongene needs legal
permission from the IP owner or the end user who issues a legal statement
§ Hongene reserve rights to provide Hongene’s IP for regulatory purpose
Intellectual Property (IP)
24
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ Product categories (more than 350 products in house) § Nucleosides § Nucleo;des § Arabinonucleosides and Arabinonucleo;des § Phosphoramidites
§ Offers CRO/CMO and custom synthesis services for nucleosides, nucleo;des and phosphoramidites
§ All raw materials are made in China and all major raw materials are made in house to ensure the quality and efficient supply
§ Free samples are available for some selected products
§ Guaranteed high quality to meet customer’s need with comple;ve price and the best lead-‐;me
§ Most products are made via chemical synthesis and/or enzyma;c bioconversion
§ Non-‐animal/human origin policy for all incoming raw materials and products on site
25
Products and Services
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
Commercial API Products
26
Cat. No. Abbreviation Full Name Commercial Name CAS No. Structure Grade Therapeutical class
A1-001 Ara-A 9-β-D-Arabinofuranosyladenine Vidarabine 5536-17-4 USP Antiviral
D5-015 5-F-dU 5-Fluoro-2'-deoxyuridine Floxuridine 50-91-9 USP Cancer
A3-001 Ara-C 1-β-D-Arabinofuranosylcytosine Cytarabine 147-94-4 USP Cancer
D5-006 5-I-dU 5-Iodo-2'-deoxyuridine Idoxuridine 54-42-2 USP Antiviral
A1-004 2-F-Ara-AMP2-Fluoro-9-β-arabinofuranosyladenine 5'-monophosphate
Fludarabine (Fludara) 75607-67-9 USP Cancer
N
NH
O
O
O
HOCH2
OH
F
N
N
O
NH2
OHOCH2
OH
OH
N
NH
O
O
O
HOCH2
OH
I
N
N N
N
NH2
F
POH
O
OH
OHO
O
OH
N
N N
N
NH2
OHOCH2
OH
OH
Note: Hongene also offers intermediates of those APIs:
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
2’-Deoxynucleosides 2’-Deoxyadenosine (2’-dA)☆
2’-Deoxyguanosine (2’-dG)☆
2’-Deoxycytidine (2’-dC)☆
2'-Deoxycytidine hydrochloride (2’-dC.HCl)☆
5-Methyl-2'-deoxycytidine (5-Me-dC)※ ☆
2’-Deoxyinosine (2’-dI)☆
2’-Deoxyuridine (2’-dU)☆※
Thymidine (dT)※
2,6-Diaminopurine-2’-deoxyriboside ☆Bioconversion ※Chemical Synthesis
HPLC≥99.0%
N
N
O
O
HOCH2
OH
NH2
.HCl
Anomer: None Detected
Hongene Biotechnology USA, Inc.
Product Series 1 -‐ Nucleosides
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 28
2’-F-deoxynucleosides
2’-Fluoro-2’-deoxyadenosine (2'-F-dA)☆
2'-Fluoro-2'-deoxycytidine (2'-F-dC)※
2’-Fluoro-2’-deoxyguanosine (2'-F-dG)☆
2'-Fluoro-2'-deoxyuridine (2'-F-dU)※
5-Methyl-2'-Fluoro-2'-deoxyuridine (2'-F-dT)※
2'-Fluoro-2'-deoxyinosine (2'-F-dI)☆
More · · · · · · ☆Bioconversion ※Chemical Synthesis
N
N N
N
O
OH
NH2
HOCH2
F
HPLC≥99.0%
Product Series 1 – Nucleosides (cont’d)
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
§ Nucleosides Featured Products
29
2’-‐OMe-‐nucleosides
2’-‐MOE-‐nucleosides*
* For IP eligible, end-‐users only.
Product Series 1 – Nucleosides (cont’d)
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 30
Product Series 1 – Nucleosides (cont’d)
2’-‐NH2-‐deoxynucleosides
3’-‐NH2-‐2’,3’-‐dideoxynucleosides*
3’-‐Azido-‐2’,3’-‐dideoxynucleosides
§ Nucleosides Featured Products
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 31
Product Series 1 – Nucleosides (cont’d)
§ Nucleosides Featured Products Halogen-‐nucleosides Base Protected Nucleosides
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 32
Product Series 1 – Nucleosides (cont’d)
§ Nucleosides Featured Products
Locked Nucleic Acid (LNA) *
* For IP eligible, end-‐users only.
DMT Protected Nucleosides
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 33
Product Series 2 – Nucleo;des
dNMP Products
dNDP Products
§ Deoxynucleo;des Series Featured Products (dNMP, dNDP, dNTP):
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 34
Product Series 2 – Nucleo;des (cont’d)
§ Deoxynucleo;des Series Featured Products (dNMP, dNDP, dNTP):
dNTP Powder
dNTP Solu;on Products
Modified dNTP Products
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 35
Product Series 2 – Nucleo;des (cont’d)
§ Ribonucleo;des Series Featured Products (NMP*, NDP, NTP):
NDP Powder Products
NTP Powder Products
* Most NMP products are purchased in raw and then purified in house for quality purpose.
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 36
Product Series 2 – Nucleo;des (cont’d)
§ Ribonucleo;des Series Featured Products (NMP*, NDP, NTP):
NTP Solu;on Products
Modified NTP Products
* Most NMP products are purchased in raw and then purified in house for beoer quality control.
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 37
Product Series 3 – Arabinonucleosides and Arabinonucleo;des
Ara-A (9-β-D-Arabinofuranosyl-Adenine) Ara-C Ara-G Ara-U
N
N N
N
NH2
OHOCH2OH
OH
§ Arabinonucleosides Featured Products
Ara-AMP Ara-CMP 2-F-Ara-AMP
§ Arabinonucleo;des Featured Products
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 38
Product Series 4 – Phosphoramidites
§ Phosphoramidites Featured Products
3’-‐NH-‐2’,3’-‐dideoxynucleosides Phosphoramidites*
2’-‐Fluoro-‐Deoxynucleosides Phosphoramidites
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 39
Product Series 4 – Phosphoramidites (Cont’d)
§ Phosphoramidites Featured Products
2’-‐O-‐Methyl-‐Nucleosides Phosphoramidites
Other Modified Phosphoramidites
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 40
Product Series 4 – Phosphoramidites (Cont’d)
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 41
Product Series 4 – Phosphoramidites (Cont’d)
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected] 42
Linker Phosphoramidite TFA-C6-amine-linker Phosphoramidite
Tr-C6-amine-linker Phosphoramidite
MMT-C6-amine-linker Phosphoramidite
DMT-C6-amine-linker Phosphoramidite
Spacer Phosphoramidite C3
Spacer Phosphoramidite 18
UniCap Phosphoramidite �
More · · · · · ·
MMT-C6-amine-linker Phosphoramidite
UniCap Phosphoramidite
Product Series 4 – Phosphoramidites (Cont’d)
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
High Quality Low Cost Leader
43
§ Enzymatic bioconversion technology (green chemistry) and manufacturing process and control strategies
§ High quality starting materials and intermediates § Manufacturing process control § Impurity profile control strategies § Fully Integrated Supply Chain § Key raw material - Phos reagent, DMT-Cl, and etc § Capacity
Ø Multi tons capacity to support your need from development to product launch
Ø Space for further expansion, if needed
§ Reduced Labor & Operation Cost Ø Manufacturing of all precursors and finished good in China
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
Q&A
Thanks for mee;ng me today.
44
Hongene Biotechnology USA, Inc., 3131 RDU Center Dr. Ste 140, Morrisville, NC 27560, Email: [email protected]
For any ques;ons or inquiries, please contact Cur;s Cui President Hongene Biotechnology USA, Inc. 3131 RDU Center Drive, Suite 140 Morrisville, NC 27560 Office: (919)371-‐4711 Mobile: (919)780-‐8685 Email: cur;[email protected] or [email protected]
45
Leading Exper;se in Nucleosides, Nucleo;des and Phosphoramidites !