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Stainless Steel Tanks and Vessels

Furphy engineering presentation

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Stainless Steel Tanks and Vessels

Established in 1864150 years and 5 generations later, Furphy Engineering is still proudly

family owned and operated in Shepparton, Victoria.

Good, Better, Best.

2015: We now have 5,000 square metres of workshop space and 1,500 production man hours per week dedicated to the manufacture of stainless steel tanks & pressure vessels.

Our diversified Engineering site is home to 110 staff and also includes a hot-dip galvanizing plant, laser and plasma cutting, and other component fabrication services.

Manufacturing Site

Our front end engineering team consists of design engineers, draftsmen, a sales team and project managers who are assigned to your contracts to keep you up to date with the progression of your tanks and to ensure that they are delivered on time.

Engineering Team

Design Codes and Tools:AS1692 – Storage of Flammable &

Combustible Liquids

AS1210 – Pressure Vessels

AS1657 – Access Systems

Finite Element Analysis (FEA)

API650 – Welded Steel Tanks for Oil Storage

AS4458 – Pressure Equipment -Manufacture

AS1170.2 – Wind Loads

AS1170.4 – Earthquake Loads

AS3992 – Pressure Equipment -Welding Qualification

Nozzle load assessment (WRC107 etc)

AS4100 – Steel Structures

Design and Verification In-house & Registration of Designs with Worksafe

Industries:Dairy

Brewing

Chemical

Energy

Food & Beverage

Industrial Mining

& Others

Pharmaceutical

Pulp & Paper

Water & Environment

Wine

Products:Pressure & Reactor Vessels

Process & Mixing Tanks

CIP Tanks

Yoghurt, Cream & On-Farm Milk Tanks

Bulk Storage Tanks

Process & Distillation Columns Dimple Plate / Heat Exchangers

Custom Built Tanks

Chemical Storage Tanks

Silos – Up to 300kL

Fermentation & Bright Beer Tanks

Spray Driers & Crystallizers

With 26 metres available under the crane hook, we have the ability to fabricate silos indoors in the vertical position, meaning workshop floor space and external weather conditions won’t effect completing your project on time.

High-Bay Tank Fabrication Tower

Our de-coiling strake manufacturing system enables us to roll, cut to length, and plasma weld tank strakes directly from stainless steel coils. This automated process results in a high quality consistency and delivers the product in a cost effective manner.

Automated Strake Manufacture

Keyhole plasma welding is now the established benchmark welding process for food equipment, having been pioneered in tank manufacture in Australia by Furphy Engineering starting in 2006.

Keyhole Plasma Welding

We operate 4 semi-automated plasma welders in our workshop, enabling us to complete all tank longitudinal and circumferential weld seams using this method.

Keyhole Plasma Welding

This welding method enables us to produce a full penetration, single pass, butt weld.This is an X-ray test quality weld of the highest integrity, which gives all full confidence in the finished product.

Keyhole Plasma Welding

Furphy laser welded dimple jackets are a consistent, high quality, yet cost effective means of heat transfer for controlling the temperature of your stored product.Our laser welded dimple can be tailored to suit tank walls, cones and dished ends.

Laser Welded Dimple Plate

We are the only manufacturer in Australia to fabricate dimple plate using laser welded technology, and with a Worksafe registered design to AS1210 Class 3 pressure vessel requirements, you are guaranteed a quality product.

Laser Welded Dimple Plate(Cross Section Sample)

Our dished head press and knuckling equipment gives us the advantage of forming dished ends and cones in-house, giving us more control over design, shape, dimensions and project scheduling.

Dished Head Manufacture

Using automatic polishing machines, we are able to polish the internal weld seams of our tanks to achieve the desired surface roughness (Ra) for the given application. This ensures a sanitary finish to prevent the contamination of your product.(Ra 1.0 = 1 x 10-3 millimetre average surface roughness).

Polishing Expertise

Quality Assurance & Quality Control:

ASSDA Accredited – Best Practice Stainless Steel Fabricator

ISO 9001 Quality Management Systems Accredited

WTIA Certified Welding Supervisors

As-Built Drawings

Inspection & Test Plans (ITP’s)

Non-Destructive Testing (NDT) & Test ReportsHydrostatic, Dye Pen, Ultrasonic, Radiography.

Qualified & Certified Welders

Manufacturers Data Reports (MDR’s)

Client Sign-off of Engineering Drawings

Material Certificates & Traceability

Companies from every state in Australia have trusted us to fabricate and deliver quality tanks to their sites. We’ve transported our tanks to Townsville, QLD and across the Bass Straight into Launceston, TAS.

Transport Solutions

Using remotely operated wall climbing robots, we can access the internal weld surface of your tank without putting a person inside. 100% of the internal surface is surveyed and reports generated to show any defects.

Robotic Tank Inspection

• Superior reporting.• No confined space entry

requirements.• Reduced downtime.• Improved identification and

accuracy of measurement

Existing Clients:

Existing Clients:

Client: Puma Energy

Project: Townsville Day Tanker Site

Item: 4 x 250,000 Litre Fuel Storage Tanks

Client: OricaProject: Watercare Morwell ProjectItem: 135,000 Litre Double Skinned Alum Storage Tank

Client: GEAProject: Project InverlochItem: Various Silos and Process Tanks

Client: Bio Diesel International BDIProject: Barnawatha BioDiesel PlantItem: Distillation Column

Client: Process Group InternationalProject: Hazelwood Power Station Carbon Capture Pilot PlantItem: Regenerator Column

Client: Little Creatures BrewingProject: Geelong BreweryItem: Fermenters, Process Tanks, Access Systems

Client: Vast SolarProject: Solar Thermal Pilot PlantItem: 2 x 180,000 Litre Molten Salt Storage Tanks

Client: FonterraProject: Darnum N.U.T.S. PlantItem: 3 x 300KL, 3 x 80KL Milk Silos

Client: Tetrapak

Project: Murray Goulburn Edith Creek

Item: 15,000 Litre Aseptic Tank

Client: Veolia AustraliaProject: -Item: 2 x 2500 Litre Filter Vessels

Client: Pactum AustraliaProject: Shepparton UHT PlantItem: CIP Tanks, Milk Silos, Process Tanks

Client: Tatura Milk Industries

Project: -

Item: 4 x 28,000 Litre Whey Crystallization Tanks

Client: Intensiv Filter GmbHProject: Tatura Milk Dryer UpgradeItem: Milk Powder Baghouse Filter

Furphys are always looking to be involved with industry events and associations. Images clockwise, from the top left are:1) Furphy Engineering stand at the 2015 Auspack Exhibition.2) Double page publication in the WTIA’s Australasian Welding Journal on Furphy's innovation in welding technology.3) Adam Furphy presenting on our newly developed robotic tank inspection technology at the 2015 DIAA – Vic conference.4) Little Creatures release Furphy Refreshing Ale. Brewed in Furphy vessels in Geelong using only Victorian ingredients.

STAINLESS STEEL TANKS & VESSELS

For further details contact:General Enquiries

Nathan Anstey - 0428 148 [email protected]

Tanks for Food/Bev, Dairy, Brewing, Pharmaceutical, WineDarren Leeder – 0408 321 [email protected]

Tanks for Chemicals, Energy, Resources, Water/Wastewater, Pulp and Paper Andrew Spratt – 0427 337 [email protected]

www.furphys.com.au