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Driving progressat Faurecia
Dresdner Kleinwort Wasserstein IAA 2005 Automotive Conference
2005SEPTEMBER 14
2September 14, 2005
3September 14, 2005
4September 14, 2005
Europe 2004 World 2004 2004 sales: €10.7 billion
60,000 employees
28 R&D centers
160 sites
28 countries
Listed on Euronext Paris,Eurolist – SRD
Sales to OEMs (US$ billions)
2004 key figures
1.Bosch
16.6
2.Faurecia
11.3
3. Magna
8.8
4.JCI
8.2
5.Siemens VDO
7.8
6. ZF
7.2
7.Lear
6.7
8.Valeo
6.5
9.TRW
5.9
10.Continental
5.6
1.Bosch
27.2
2.Delphi
24.1
3.Magna
19.9
4.Denso
19.9
5. JCI
19.5
6.Visteon
17.7
7.Lear
17.0
8.Aisin Seiki
15.5
9.Faurecia
14.6
10.TRW
11.1
Source: Automotive News August 2005
Source: Automotive News April 2005
Faurecia is a world-class automotive equipment supplier
5September 14, 2005
3
Faurecia vision and strategic priorities
12
Grow faster than the marketthrough innovation
Become a global partner for all OEMs in six major modules
Steadily improve towards best-in-class profitability
6September 14, 2005
Faurecia vision and strategic priorities
1 Become a global partner for all OEMs in six major modules
32
Grow faster than the marketthrough innovation
Steadily improve towards best-in-class profitability
7September 14, 2005
Door panel / Modules
Instrument panel / Cockpit
Front endSeating
Exhaust system
Acoustic package
Faurecia is an expert in 6 major modules1
Door panel / Modules n°1 in Europen°2 worldwide
Instrument panel / Cockpitn°1 in Europen°2 worldwide
Front endn°2 in Europe n°2 worldwide
Seating n°1 in Europen°3 worldwide
Exhaust systemn°1 in Europen°2 worldwide
Acoustic packagen°2 in Europen°4 worldwide
8September 14, 2005
Faurecia is partner with the world’s leading OEMs
> 2004 sales, breakdown by customer
BMW 5.6%
Toyota 1.5%
Others 3.9%
PSA Peugeot Citroën28.8%
VW Group22.2%
Renault-Nissan14.4%
Ford Group 8.6%
DaimlerChrysler 7.8%
GM Group 7.2%
1
9September 14, 2005
Faurecia diversifies its customerportfolio and regional markets1
> Change in first half 2005 sales*
*Excluding monoliths and at constant exchange rates and on a comparable basis September 14, 2005
• GM• Ford• BMW• VW• Chrysler• Honda• Nissan
• Hyundai • Nissan• VW• PSA
• PSA • Renault • VW• Ford• GM
Asia
+40%+14%
NorthAmerica
+23%
SouthAmerica
10September 14, 2005
12
Become a global partner for all OEMs in six major modules
Steadily improve towards best-in-class profitability3Grow faster
than the marketthrough innovation
Vision and strategic priorities
11September 14, 2005
Faurecia's profitability needs to improve
> Operating Margin*
2003 2004 1H2005
0
1
2
3
4
5
6
7
8
Magna JCI Auto2 Lear Tenneco C&Aest. ArvinMeritor2
Delphi
Visteon
* Adjusted: excluding non-recurring items (% of sales)(1) Weighted average excluding Visteon & Delphi(2) Fiscal year ends September 30th
1H2005 average1: +3.7%
2003 average1: + 4.9%2004 average1: + 4.7%
2
12September 14, 2005
Manufacturing and industrial footprint
Purchasing plan
Program management
R&D efficiency
Four improvement areas2
13September 14, 2005
> Improvement of key indicators
Manufacturing process and industrial redeployment
68
2002
100
100
1H05
48
23
29
2003 2004
36
30
- 40 % / yr
- 44 % / yrDefects
Accidents
2
14September 14, 2005
> Redeployment of industrial footprint
Manufacturing process and industrial redeployment
September 14, 2005
2004+10
Poissy - France - JIT* Rastatt - Germany - JIT*
Kosice - SlovakiaTalmaciu - Romania
Auburn Hills - USA - JIT*Lordstown - USA - JIT*Hermosillo - MexicoRosslyn - South Africa. - JIT*Changchun 3 - ChinaWuxi - China
Norfinch - Canada
-1
2005+9
Leipzig - Germany - JIT*
Jelcz - PolandWalbrzych - PolandHlohovec - SlovakiaLozorno - Slovakia - JIT*
Cleveland - USAChangchun 4 - ChinaWuhan - ChinaAnting - China
-1
* JIT: Just-In-Time plant
Openings
Closures
2006+6
Beaugency – France**
** Project
Fraser - USASterling Heights - USA - JIT*Sterling Heights - USAToledo - USA - JIT*
Western Europe
Central Europe
Outside Europe
Banbury - UK - JIT*
Trnava - Slovakia - JIT*
2
15September 14, 2005
Purchasing plan
14%
2002
10%
2,700
1H05
1,950
21%
2004
18%
2,100
2,400
2003
lower-cost country purchasing
suppliers
40%
1,500
Mid-term objectives
> Reduce number of suppliers> Increase lower-cost countries sourcing
2
16September 14, 2005
Program Management System
Technical and financial control
5
SERIES PRODUCTION
Gate Review
4SOP
Gate Review
3
PRODUCTION SET-UP & PRE-SERIES
Gate Review
2
PRODUCT & PROCESS DESIGN & DEVELOPMENT
Gate Review
1CUSTOMER INQUIRY
AWARD PROGRAM
PROPOSAL LAUNCH
LAUNCHTOOL
PRODUCTION PART APPROVAL
2
17September 14, 2005
R&D efficiency
Organized by areas of expertise
Consolidating and modernizing facilities
Implementing common group-wide processesand tools
"1,000 ideas" initiativeto boost innovation
Key figures 5,000 engineers /
technicians 28 R&D / D&D
centers 5.6% of
2004 sales
2
18September 14, 2005
Canada
Brazil
South Africa
Korea
IndiaTurkeyPortugal Spain
France
UK
Luxemburg
Netherlands
BelgiumGermany
Poland
Czech Republic
China
Sweden
USA
Mexico
Argentina
Tunisia
Romania
Slovakia
The Faurecia Excellence System
> Deployment worldwide is the key
Experts networks Workshops Indicators Audits Best practices Training …
46
29
229
4
5
5
21
1
7
3
9
9
2
6
2
1
2
1
7
1
21
2
19September 14, 2005
2002 2003 2004 1H04
5.9
6.36.6
8.7
4.02.6
3.03.4
9,86610,123
10,720
5,521
Towards best-in-class profitability
-59.1 10.1 83.7 59.7
French GAAP IFRS
Sales* (in € millions)
EBITDA(% of sales)
Operating income (% of sales)
Net income(in € millions)
1H05
7.1
2.9
5,613
34.5
2
20September 14, 2005
3
Vision and strategic priorities
12
Grow faster than the marketthrough innovation
Become a global partner for all OEMs in six major modules
Steadily improve towards best-in-class profitability
21September 14, 2005
Acoustic package
10
Exhaust
18
Seats
35
Cockpit
30
Front end
12
3
Source: Faurecia
High-potential market of €120 billion
> Global module market (estimate 2010*)
Modules
Functionality
Outsourcing
Innovation
Key driversDoor
modules
15
22September 14, 2005
Acoustic package
10
Exhaust
18
Seats
35
Door modules
15
Cockpit
30
Front end
12
Source: Faurecia
3 High-potential market of €120 billion
> Global module market (estimate 2010*)
23
Seating functionality increase3
September 14, 2005 24
Functional development is a key driver through innovation
Source Faurecia, C-segment Europe
> Example: C segment (€ / vehicle)
Rear seats 5% on average / year
Front seats 3% on average / year
1995 2000 2005 2010
325
130
170
200
230
260215
275
3
25September 14, 2005
Highly integrated player:complete seat & components
Mechanisms
Frames
N°1 Worldwide N°1 Europe
N°1 Worldwide N°1 Europe
Complete seat
N°3 Worldwide N°1 Europe
3
September 14, 2005 26
Seating's growth strategy
1995 2004 2010
1,900
4,800
Growth in Seat market
Consolidation of European market shares
Further growth outside Europe
> Sales (€ millions)
3
September 14, 2005 27
Acoustic package
10
Exhaust
18
Seats
35
Door modules
15
Cockpit
30
Front end
12
Source: Faurecia
High-potential market of €120 billion
> Global module market (estimate 2010*)
3
28September 14, 2005
Exhaust systemsIncreasing value
AcousticAfter-treatment +
Ford GM DaimlerChrysler Hyundai-Kia PSA Renault-Nissan Toyota VW
3
29September 14, 2005
Exhaust systems Increasing value
600
1990 20101993 2000 2005
500450
80
250 100% Diesel Particulate Filter
Fabricated insulated manifold
Thermal management
> Diesel exhaust line price (€)
3
30September 14, 2005
3 Exhaust System Growth driven by innovation
> Diesel particulate filter market
2004 2005 2006 2007 2008 2009 2010 2011 2012
400
1400
2300
3500
5000
8000
87009000
6500
Units in 000
Source: Faurecia
3
31September 14, 2005
Exhaust System Growth driven by innovation
422
758
1,715
1995 1999 2005 2010
EURO 2
• First converters in Europe
EURO 4 / US LEV1
• Development of DPF
• Hot end growth in US
• EURO 2 in China
Source: Faurecia
EURO 5 / US LEV2
Diesel development in Europe
Growth in US
Asia expansion
EURO 3
• Development of manifold
> Sales (€ millions)
3
September 14, 2005 32
Acoustic package
10
Exhaust
18
Seats
35
Cockpit
30
Front end
12
> Global module market (estimate 2010*)
Source: Faurecia
High-potential market of €120 billion
Door modules
15
3
September 14, 2005 33
Door panel: N°2 Worldwide, N°1 Europe
> Average price: €100
Audi BMW Fiat Ford GM Lancia Mazda Mercedes PSA Renault Seat Toyota Volvo VW
3
September 14, 2005 34
Highly Integrated ModuleCapture value through innovation
Reduction in weight and cost through innovation3 kilos per vehicle
€15 per vehicle
2010 market size
4 million per year
DaimlerChrysler Ford
3> Average price increases to €300
September 14, 2005 35
Faurecia's Door Module
> Sales (€ millions)
Innovative concepts under validation with several OEMs
2000 200420032002 2005 2007 2010
HIM introduction
50
400
Door trim not included Source: Faurecia
3
September 14, 2005 36
Acoustic package
10
Exhaust
18
Seats
35
Door modules
15
Cockpit
30
Front end
12
> Global module market (estimate 2010*)
Source: Faurecia
High-potential market of €120 billion 3
37September 14, 2005
Front End Module N°3 Worldwide, N°1 Europe
BMW DaimlerChrysler VW Group
3
38September 14, 2005
Front End Module Create growth by innovation
Source: Faurecia
> Sales (€ millions)
3
50
200
370
600
200
400
600
1995 2000 2005 2010
• FEM entry at Audi
• Hybrid carrier launched
• FEM entry at DC Group USA
• FEM entry at BMW,expansion at Audi
• Restructured and launched new plants
• Xri carrier and mEasy
launched
39September 14, 2005
Sustained organic growth
* Organic growth 1998-2004
> Faurecia sales (Proforma in € billions)
1998 1999 2000 2001 2002 2003 2004
6.4
7.0
8.9
9.69.9
10.1
10.7
+9% p.a
3
Driving progressat Faurecia
Dresdner Kleinwort Wasserstein IAA 2005 Automotive Conference
2005SEPTEMBER 14