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Escher for process plants related flare systems and oil & gas treatment modules both onshore and offshore
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Escher Process Modules B.V.
1
Design, Engineering, Procurement, Project & Construction
Management and Consultancy
of
Process Modules, Gas Treatment Plants, Skid-mounted Packages
and Flare Systems
within
on/offshore Oil & Gas Process Plant and Petrochemical industries
Excellence in Process Technology
Escher Process Modules B.V.
2
1.2 The CompanyESCHER is a leading process technology house and designer, contractor and supplier of process modules, gas treatment plants, skid-mounted process packages and flare systems.
Our vision is to:
- Be the preferred global partner for our clients in the oil and gas process plant industry,both onshore and offshore.
- Deliver solutions that meet our stakeholders' expectations.
- Offer our employees challenging opportunities to develop and grow,both as individual and team.
- Integrate safety, quality and sustainability with our culture and performance.
Our mission is to provide Excellence in Process Technology.
Our heritage and history goes back to 1925. ESCHER growth throughout the millennium is achieved by offering excellence in process design and being a reliable partner.
ESCHER is an independent private limited liability company.
The company operates globally and has its main offices in Papendrecht, The Netherlands, Sales and engineering from Kuala Lumpur, Malaysia and representative offices worldwide.
Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas ProjectsCompany
Escher Process Modules B.V.
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2.1 CapabilitiesThe capabilities range from project definition to commissioning and start-up for process modules and flare systems, and encompasses:
- Front-end process engineering / conceptual design / sizing- Engineering (incl. piping, mechanical, structural, electrical and instrumentation)
- Document control and certification
- Project management
- Procurement and inspection- (Pre-) Fabrication and installation
- Testing (DT / NDT)
- Preservation and storage- Insulation and conservation
- Pressure testing
- Transportation and shipping- Construction supervision
- (Pre-) Commissioning and start-up assistance- After sales services and spare parts supply
Company QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas ProjectsProducts & Services
Escher Process Modules B.V.
4
3. Quality, Health, Safety and Environmental
ESCHER has a clear Quality, Health, Safety and Environmental policy.
We give first priority to Health and Safety in the interest of all our stakeholders.
ESCHER performs Hazard and Operability studies, implement Safety in design and are focussed on a safe project execution with care for the environment.
Our objective is to serve our clients with top quality products and services.
We safeguard the quality of all our activities: from conceptual design up to fabrication, commissioning and after sales.
Our Quality Management System is ISO 9001:2008 certified by LRQA.
ESCHER's Safety, Health and Environmental management system complies with the requirements of the Safety Checklist for Contractors SCC** (VCA**) and is certified by LRQA.
ESCHER is advanced registered by FPAL (supplier ID No. 10042054)
Continuous matching top quality, safety first and on-time performance confirms ESCHER’s search for excellence.
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
5
4. Fabrication
One of the fabrication facilities is ideally situated at the waterfront
between the seaports of Rotterdam (NL) and Antwerp (BE)
The excellent industrial infrastructure ensures access to export facilities
for worldwide shipments.
Fact sheet:
- Total facility area: 5,000 m2
- Covered fabrication area: 3,000 m2
- Prefabrication shop: 1,500 m2, crane lift 2x15 & 2x7,5 T
- Assembly shop: 1,500 m2, crane lift 2x15 T
- Assembly yard: 1,400 m2
- Covered storage area: 200 m2
- Load-out quay: 500 m2 .
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
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Dew Point Control
Plant/Adsorption Unit using desiccant adsorbent
5.1 NAM (NL)
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
7
LT Separation Plant
5.2 NAM (NL)
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
8
5.3 Shell (Offshore RU)
MEG Regeneration Package
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
9
5.4 BP (offshore AZ)1 Gas Dehydration Package
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
10
5.5 SR (OM)
One (1) Propylene drying package using desiccant adsorbent
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
11
5.6 BP (offshore AZ)
2 Gas Dehydration Packages
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
12
5.7 BP (offshore AZ)
Two (2) combined Glycol Regeneration Units combined with one (1) contactor
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
13
5.8 BNG (BH)
1 Gas Dehydration Package
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
14
5.9 Shell (NG)
3 Gas Dehydration Packages
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
15
5.10 Sasol (MZ)
4 Gas Dehydration Packages4 Glycol Contactors 4 Reboiler / Surge Drum Skids,
4 Flash Drum Skids
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
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5.11 ConocoPhilips (ID)
2 MEG Regeneration Units
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
17
5.12 Sirte Oil (LY)
2 MEG Regeneration Units and1 MEG make-up skid
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
18
5.13 Sonatrach (DZ)
1 DEG Regeneration Unit
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
19
5.14 Sonatrach (DZ)
2 DEG Regeneration Units
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
20
6.15 Shell (offshore BN)
1 Gas Dehydration and Glycol Regeneration Package,
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
21
5.16 QP (offshore QA)
3 Gas Dehydration and Glycol Regeneration Packages,
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
22
5.17 ConoccoPhillips (ID)
7 Gas Dehydration and Glycol Regeneration Packages,
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
23
3 Gas Dehydration and TEG
Regeneration Units
5.18 Maersk (offshore QA)
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
24Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
25
1 Fuel Gas Skid1625 SCFD
5.19 Centrica (offshore NL)
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
26
Dew Point Control Plant / Natural Gas Drying Plant
5.20 Rashidpur II Project
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
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6. Oil & Gas Treatment Technology
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
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7.1 Multiple Retractable Flares
ESCHER is the developer of the derrick supported multiple
retractable Flare System.
This type offers unique operational advantage allowing any one flare
tip to be removed for maintenance or inspection. Retractibility allows
to lower stack by winching/canting whilst flares remain operational
-> No plant shutdown required
ESCHER’s retractable Flare System was developed for and in co-
operation with Shell. Rectractable Flare Systems have been
supplied worldwide.
Company Products & Services QHSE Fabrication TEG Technology Excellence Flaring Flare projects After Sales PartnershipGas Projects Flare Systems
Escher Process Modules B.V.
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7.2 Flare Tips
- Open pipe / open pipe with steam gas injection
- Sonic
- Staged flare
- Air blown
- VFH® Venturi Flame Holder®
Ignition type
- Flame front ignition
- Electronic ignition including automatic restart
Other ancillaries
- Aviation warning lights
- Flare flame monitoring system- Propane bottle rack for back-up pilot gas supply
- Hoisting and canting winches for retractable flares
Combined Open Pipe / Sonic
Multiple Burner Staged Tip
Company Products & Services QHSE Fabrication TEG Technology Excellence Flaring Flare projects After Sales PartnershipGas Projects Flare Systems
Escher Process Modules B.V.
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- Operational reliability governs continuity of plant operation
- Derrick supported multiple retractable stacksto avoid plant shutdown
- Non-luminous and smokeless flaring,ESCHER flare tip + VFH® device
- RM1 process guarantees (BS 2742)
- Developed in corporation with Shell
8. Excellence in Flaring
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
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8.1 Safeguarding Operational Reliability
• Derrick supported multiple retractable stacks• ESCHER flare tip + VFH® device
• High quality heat resistant steels, such as AISI 310 and incoloy 800 H, are
utilised to ensure flare tip structural integrity over extended operating periods• Multi-pilots with individual SS pilot gas supply and ignition lines
• Heat resistant cabling for pilot controls and HE ignition
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Flare projects After Sales PartnershipGas Projects Excellence Flaring
Escher Process Modules B.V.
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9.1 Hochfackel III, Holborn (DE)
Elevated Flare Stack, Hochfakkel III
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
33
9.2 QP Dukhan Arab “D” Gas (QA)
Staged sonic high pressure + Low pressure Flare Tip
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring After Sales PartnershipGas Projects Flare projects
Escher Process Modules B.V.
34
9.4 FPSO SBM (offshore BR)
1 Multiple Burner Sonic Flare Tip, Ignition Panel, Spares and Cables,
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring After Sales PartnershipGas Projects Flare projects
Escher Process Modules B.V.
35
9.5 Petronas MLNG-TIGA (MY)
3 Derrick Supported Flare Stacks with steam injected tips,
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring After Sales PartnershipGas Projects Flare projects
Escher Process Modules B.V.
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9.6 Shell Seraya 2 Project (SG)
2 Derrick Supported Flare Stacks with steam injected tips,
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring After Sales PartnershipGas Projects Flare projects
Escher Process Modules B.V.
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9.7 Shell Pernis (NL)
Typical Canting Operation 2
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring After Sales PartnershipGas Projects Flare projects
Escher Process Modules B.V.
38
9.8 Shell FPSO Anasuria (NL)
High Pressure Sonic Flare Tip for FPSO Anasuria
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring After Sales PartnershipGas Projects Flare projects
Escher Process Modules B.V.
39
9.9 Petronas MLNG-DUA Plant (MY)
2 Derrick Supported Flare Stacks with steam injected tips,
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring After Sales PartnershipGas Projects Flare projects
Escher Process Modules B.V.
40
9.10 MLNG-DUA Plant Project (MY)
Typical Retractable Flare Section
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring After Sales PartnershipGas Projects Flare projects
Escher Process Modules B.V.
41
9.11 NAM (NL)
Client: NAM LOPEscher Ref 080529
Elevated Flare Stack, Freon Replacement Project
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring After Sales PartnershipGas Projects Flare projects
Escher Process Modules B.V.
42
9.12 Dow (DE)
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring After Sales PartnershipGas Projects Flare projects
Escher Process Modules B.V.
43
10. After Sales Services
After Sales Services consist of:•Spare parts during system life cycle•Project services (including commissioning and start-up assistance, training, design reviews)
Our Commissioning Engineers and sub-suppliers have direct contact with our After Sales Dept.
Should the spare parts be unavailable, special made-to-order will be arranged.
Our After Sales Department provides ex-stock: bolts, filters, gaskets, lube oil and grease, dampers, etc. Other spare parts for commissioning and operations will be listed and identified upon Contract Award.
ESCHER strives to give our Client the fastest expedited delivery for meeting its on-time spare parts supply request. We ship directly from our main warehouses in Papendrecht, The Netherlands to site via airport, road and air line cargo carriers.
Local distribution, logistics and supply in Netherlands is managed by ESCHER and warehouse in Papendrecht, e.g. multiple TEG systems and flare systems worldwide have been duly served.
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects
Escher Process Modules B.V.
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11. PartnershipPartnerships start with vision, mutual trust, exchanging ideas
Identify win-win opportunities
Exchanging information at various levels and integrating business process
Pursue the opportunities and establish best business proposition
Set / benchmark KPI’s and strengthen long-term partner relation
FEED
Budget Offers and Design Reviews
EPC / EPIC
Proposal for Purchase, project execution and services
Operations
Commissioning & start-up assistance, training, operability reviews, spare parts supply, trouble shooting services
Company Products & Services QHSE Fabrication TEG Technology Flare Systems Excellence Flaring Flare projects After Sales PartnershipGas Projects