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Page 1: Enmas o & m broucher   new

EN AS O&M SERVICES PVT . LTD.M

RedefiningRedefining

Power Plant Life CyclePower Plant Life Cycle

3rd Floor, Guna Building Annexe, 443 Anna Salai, Teynampet, Chennai - 600 018.INDIA

Tel : 91 44 4901 7050 Fax : 91 44 4901 7060

E-mail : [email protected] Website : www.enmasindia.com

EN ASMO&M

Page 2: Enmas o & m broucher   new

EN ASMO&M

ENMAS has established a unique place in the Thermal Power Plant market, with high quality equipment and services. The High Pressure Steam Generators designed and supplied by Enmas –, Coal fired (AFBC, CFBC, PF), Chemical Recovery Boilers for Pulp and Paper mills, Biomass, Oil / Gas, WHRSG for GTCC and process Waste Heat Boilers, for Captive and Independent Power Plants, have been serving the customer with high efficiency and reliability. As an OEM and EPC provider of Thermal Power Plants, the Group has been offering their services from Concept to Commissioning. Through Enmas O&M Services Pvt Ltd., the group's spectrum of services extends to the entire Life Cycle of the plant.

As more and more IPPs & CPPs are being promoted, a professionally managed O&M support is the need of the day. Enmas offers integrated O&M services including Chemical cleaning of boilers /condensers & Spares management, taking full responsibility of the total Power Island, and enable the customer to focus on core business alone.

Having accumulated O&M experience on total plant capacity of 1000 MW, in the last five years, and technical work force of 1500 staff on rolls, spread over 25 Power Plants, across India, Enmas has established a strong brand for dependable long term Operator providing integrated O&M services of highest Standards with Quality and Safety. The plant, engaging the services of Enmas O&M will have the advantage of getting an intelligent and responsive service network backed by a mature organization having a wide design knowledge, manufacturing and supply capabilities, in Thermal Power

ENMAS in O&M

The key specialties

¥Backed by technically and financially sound group in Energy Sector, having experience of more than 25 years, in Thermal Power Plant.

¥Collaboration with PIC Group Inc. USA ( Member of MARUBENI GROUP) for Power plant O&M and Asset Management Services.

¥Provide interface services during final stage of Erection, Start-up and Commissioning of New Plant. A well experienced group of specialist staff will be placed in Electrical/ Instrumentation/ CFBC/ AFBC commissioning, Water Treatment, material handling systems.

¥Access to the state of the art technologies from group’s collaboration with leading global organizations.

¥Experience in the plant betterment, RLA studies, performance monitoring and testing.

¥Advantage of Group companies being OEMs for steam generators and auxiliary plants- Provide Spares Management services- preparation of drawings, improvements, manufacture and supply besides planning and inventory control.

¥Complete Electrical & Instrumentation (E&I) services from the group company.

¥Group’s experience in power plant consultancy.

¥Large pool of dedicated, and Knowledge manpower within the group.

¥Well equipped in-house O&M Training institute for induction training and as well for advanced training.

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Page 3: Enmas o & m broucher   new

Services offered

¥Plant Start -up and Commissioning services

¥O&M training and development

¥Operation Management with MIS

¥Plant Operation, Control room and field

¥Fuel management and Water treatment

¥Plant Maintenance -Preventive, break down maintenance & plant shutdown planning and execution;

¥Maintenance Planning, Equipment History, CMMS.

¥Consumable planning, procurement and stores.

¥ Spares Management Planning, procurement, stores and inventory control

¥Periodical performance review, analysis and optimization

¥Audit services of plant safety, condition monitoring of critical equipment & NDT Service

¥Energy studies & Performance testing

¥RLA studies, Plant betterment services, Renovation & Modernization (R&M)

Main objectives of Enmas O&M

¥Ensure high plant availability with well defined Maintenance policy, schedules and spares management. Management

of corrosion with effective water treatment and erosion control.

¥Achieving the target PLF with proper fuel management, capacity utilization and establish appropriate Standard

Operating Procedures.

¥Keep up the designed plant efficiency and Heat Rate. Enmas is aware of the impact of fuel costs on variable

component of generation cost and confident of contributing towards economic generation cost by way of participating

with the customer in choosing appropriate fuel mix, tuning combustion control, Maintain Boiler efficiency, monitor

closely turbine heat rate, optimize auxiliary power consumption etc.,

¥Accident free plant operation and with awareness of environmental impact, by defined SHE policy

¥Provide customer assistance in taking appropriate asset management policy and claims, meeting statutory

compliances, Water, ash and affluent management.

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EN ASMO&M

Page 4: Enmas o & m broucher   new

­PIC is a leading, independent global provider of services and programs to the power generation industry. The company has 6 offices and approximately 700 employees worldwide.

­The PIC integrated portfolio of services ranges from turnkey start-up & commissioning to Operations and Minor Maintenance to complete Major Maintenance outage services for facilities worldwide.

­Since the company's formation in 1988, experience in Large Utilities Coal/ oil/ GTCC and includes more than:

­

­

ü3,000 MW of plants installed

ü5,000 MW of plants under long-term maintenance agreements

ü13,500 MW of plants supported under O&M

ü25,000 MW of plants commissioned

ü50,000 MW of plants maintained / repaired.

To meet the demand of power plant engineers , Enmas O&M in association with SQUAM Institute, Trichy, Tamil Nadu provide training on power plant Operation and Maintenance and then induct them into the organization.

Besides usual methods of training through class room lectures, case studies / Group discussions, training by Simulator and practical training at a Power station is provided.

Advanced training for the persons already in the job is provided by Simulator, in-plant training and at OEM works.

An indoor Simulator with high quality software is installed at the institute.

Collaborator :

O&M Training and Development

PIC Group Inc, USA– MARUBENI GROUP www.picworld.com

EN ASMO&M

Page 5: Enmas o & m broucher   new

As part of Enmas O&M Services effort to provide life cycle service to the plant, Supply of non-proprietary spares and Servicing of Equipment is taken up as a separate business.

Our group being OEM for all types of boilers, we can design, manufacture ,supply of all boiler spares & replacement of the same and source other parts from our associate companies with stringent quality standards.

A. PRESSURE PARTS : The pressure parts spares for Boilers shall be manufactured as per Indian Boiler Regulations and International standards for exports with necessary documentation.

B. Spares for Boiler Fuel firing equipment Components of fuel firing equipment in AFBC/ CFBC/ Stoker grate / spreaders, Feeders, Dust collectors, dampers, manhole doors etc.

C. Miscellaneous Spares : Piping, fittings, supports, conventional valves, Safety valves, control valves, motor operated valves, level gauges etc. Boiler external steam and feed water piping – fittings, traps, valves, fixed and variable supports and accessories.

D. Spares for Electrical and Instrumentation equipments.

Spares & Equipment Service

STEAM DRUM

ECONOMISER

DUCTS

BOILER BANK TUBES

AIR HEATER

STEAM DRUM

SUPERHEATERWATERWALLS

DEAERATOR

CONDENSATE TANK

COMBUSTOR

EN ASMO&M

Page 6: Enmas o & m broucher   new

Pressure parts and Fuel handling equipment spares are manufactured in the following group companies.

GB Engineering Enterprises Pvt Ltd:Located at Trichy , Tamil Nadu, India (Manufacturer of Boilers , pressure parts and related spares, Certified under ISO 9001 : 2008 quality standard, Authorized to stamp ASME “U” & “S” ) Fully qualified for EU norms and CE marking requirements.

Enmax Engineering(India) Pvt Ltd :Located at Rangaready (Dt.),Hyderabad, Andhra Pradesh ,India.Manufacturer of Boilers , pressure parts and related spares,Certified under ISO 9001 : 2008

Spares & Equipment Service:

EN ASMO&M

Page 7: Enmas o & m broucher   new

O&M Reference Projects

EN ASMO&M

1. OPG Power Generation (P) Ltd : 80 MW IPP

2. Uttam Galva Steels Limited : 60 MW CPP Maharashtra

3. Finolex Industries Limited : 43 MW IPP Maharashtra

4. Sitapuram Power Limited : 43 MW IPP Andhra Pradesh

5. SAL Steel Limited : 40 MW CPP Gujarat

6. ISMT Limited : 40 MW CPP Maharashtra

7. Surana Industries Limited : 35 MW CPP Karnataka

8. Adhunik Metaliks Limited : 34 MW CPP Orissa

9. Star Metallic Limited : 32 MW CPP Karnataka

10. Dalmia Cement(Bharat) Ltd : 27 MW CPP Tamilnadu

11. Gallantt Metal Limited : 25 MW CPP Gujarat

12. Sambav Energy : 20 MW IPP Rajasthan

13. Deccan Cements Limited : 18 MW CPP Andhra Pradesh

14. Shyam Century Ferrous : 15 MW CPP Meghalaya

15. R.R. Energy : 15 MW IPP Chhattisgarh

16. Sova Ispat Limited : 15 MW CPP West Bengal

17. Cauvery Iron & Steel(India)Limited : 15 MW CPP Andhra Pradesh

18. Ankit Metal : 12 MW CPP West Bengal

19. Prathyusha Power : 10 MW IPP Tamilnadu

20. Hothur Steels : 10 MW CPP Karnataka

21. Synergy Shakthi Renewable Energy Ltd (Lucas TVS) : 10 MW CPP Tamilnadu

22. OPG Renewable Energy : 10 MW IPP Tamilnadu

23. Aurobindo Agro Energy : 8.5 MW IPP Tamilnadu

24. Amrit Environmental Tech P ltd : 8 MW IPP Rajasthan

25. Cabot India Limited : 4 MW CPP Mumbai

26. MRF Limited : 30 TPH Coal Fired Boiler Tamilnadu

27. MRF Limited : 2x35 TPH Coal Fired Boiler Andhra Pradesh

28. KKNPP : Commissioning For Sea Water System Unit-2 Tamilnadu

: 3x25 TPH .AUX Boilers Tamilnadu 29. KKNPP

30. Ranhill : 190 MW GTCC Malaysia

31 IOCL – Panipat (Ansaldo) : 2 x 406.5 TPH Boiler Haryana

32. Arkay Power : 59 MW GTCC – HRSG Tamilnadu

33. ISPAT Energy (Ansaldo) : 2 x 55 MW CPP (RLA) Maharashtra

34. Seshasayee Paper Boards : Recovery Island Tamilnadu

35. Jindal Stainelss Limited : 13 MW CPP Orissa

36. HI - Tech Minerals (Covai) Limited : 12 MW CPP Tamilnadu

37. Indsil Energy : 12 MW CPP Chhattisgarh

38. Delta Paper Mill : Recovery Island Andhra Pradesh

39. GAP Insat : Recovery Island Turkmenistan

Tamilnadu

Page 8: Enmas o & m broucher   new

Enmaszion Aqua Private Limited -

between Enmas O&M Services Pvt. Ltd (60%) and Zion Enviro Systems Private Limited - Chennai, ( 40%) which

has supplied more than 100 WTP upto capacity of 170 m3/hr.

Steamgen Equipment - Complete range of process, waste heat and co gen boilers upto 50 TPH. A Joint venture

company between Enmas O&M Services Pvt. Ltd (60%) and Enmax Engineering India Pvt. Ltd. Hydrabad,( 40%)

which has got qualified manufacturing facility and supplied more than 50 nos boilers of various capacity with the

specialization in Waste heat & sulphuric acid plant boilers.

Effimax Air cooled Condensers Pvt. Ltd - Enmas O&M has strategic alliance with Effimax Air cooled

Condensers Pvt. Ltd, Chennai which has technology partner Complete Heater solution- USA to meet the

demanding market for Air cooled condensers.

ENMAS RVS Powergen Private Limited - A joint venture company between Enmas O&M services Pvt.

Ltd and RVS Spinners to promote Captive cogen Power plant of 2 MW & 6 TPH Process steam at Kovil

patti, Tamil Nadu.

Enmax Engineering(India)Private Limited - Manufacturing Facility

GB Engineering Enterprises Private Limited - Manufacturing Facility

Enmas GB Power Systems Projects Limited - EPC of power Plant

Vikaash Marketing - Product Marketing

Ancy Technologies Private Limited - Software Development

Resurgent Corporate Support Services Private Limited - FMC Services

Complete range of Water Treatment Plants ( WTP). A Joint venture company

Group and Associates :

3rd Floor, Guna Building Annexe, 443 Anna Salai, Teynampet, Chennai - 600 018.INDIA

Tel : 91 44 4901 7050 Fax : 91 44 4901 7060

E-mail : [email protected] Website : www.enmasindia.com

Global Associations

“ A GLOBAL POWER GENERATION SERVICE PROVIDER”

(for Plants above 100 MW)

1165 Northchase Parkway, Suit 400,

Marietta , GA 30067 - USA

PIC Group Inc,“The Best of the Best”

SONNEN SYSTEME

Trunkey Solution for Solar PV

With advanced tracking

Technology, USA.