1. C L E A N A I R S O L U T I O N SWelcome to the Camfil
FarrTraining Academy Energy Management forEngineering Students31-
20- 31RRAF L F MA C I1
2. C L E A N A I R S O L U T I O N SIntroduction by Bill
Wilkinson 31- 20- 31 RRAF L F MA C I 2 3. C L E A N A I R S O L U T
I O N S ISO 50001 A Catalyst for growt
hPublication2011www.lowenergyairfilter.co.uk 3 4. C L E A N A I R S
O L U T I O N SThis has truly been amaster strokefor our
organisationBS EN50001Sep 2010 July 2011
www.lowenergyairfilter.co.uk 4 5. C L E A N A I R S O L U T I O N
SSuccess of BS EN50001 and Kite Markfor Energy Reduction
Verification. 6. C L E A N A I R S O L U T I O N S2012 United
KingdomSales 23 million160,000 ft ProductionPlant210 employees
500,000energy usage 6 7. C L E A N A I R S O L U T I O N
SManufacture Air Filters www.lowenergyairfilter.co.uk 7 8. C L E A
N A I RS O L U T I O N S Air Filters impact on Energy Consumption
Cooling coil Heating coil Molecular-filterPre-filter
Secondary-filterDamperOUTSIDE INSIDEInlet ductDistribution ductAir
supplyFANNoise RoomMOTOR attenuation distribution Air
intakegrilleAir Handling Unit 31- 20- 31 RRAF L F MA C I 8 9. C L E
A N A I R S O L U T I O N SChallenges along the way
www.lowenergyairfilter.co.uk 9 10. C L E A N A I R S O L U T I O N
SSavings2008 22%2009 14%2010 12%2011 8% 11. C L E A N A I R S O L U
T I O N SImpact on Stakeholders HVN AWARDS 2011 Heating and
Ventilating Industry Awards Air Conditioning Product of the Year
Best Engineering Plant 2011 Cranfield University
www.lowenergyairfilter.co.uk 11 12. C L E A N A I R S O L U T I O N
SImpact on StakeholdersLancashire Business EnvironmentalAwards
2010Carbon management for SMEsMITIE Supplier Awards 2011Overall
Winner Carbon Managementwww.lowenergyairfilter.co.uk 12 13. C L E A
N A I R S O L U T I O N SImpact on StakeholdersEMAP Energy
AwardsEnergy efficient product ofthe Year 2011Excellence in
CarbonReduction SMEwww.lowenergyairfilter.co.uk 13 14. C L E A N A
I R S O L U T I O N Swww.lowenergyairfilter.co.uk 14 15. C L E A N
A I R S O L U T I O N S31- 20- 31RRAF L F MA C I15 16. C L E A N A
I R S O L U T I O N S31- 20- 31RRAF L F MA C I16 17. C L E A N A I
R S O L U T I O N S31- 20- 31RRAF L F MA C I17 18. C L E A N A I R
S O L U T I O N S31- 20- 31RRAF L F MA C I18 19. C L E A N A I R S
O L U T I O N SIMPACT ON STAKEHOLDERSwww.lowenergyairfilter.co.uk
19 20. C L E A N A I R S O L U T I O N SEmail:
[email protected]: @BillyWilksLinkedIn:
BillWilkinson Email: [email protected] Twitter:
@KirstieColledge LinkedIn: KirstieColledge 21. C L E A N A I R S O
L U T I O N SAn Effective EnergyManagement System31- 20- 31RRAF L F
MA C I21 22. C L E A NA I R S O L U T I O N SEnergy Management
SystemsBrian Haslam SHEQES ManagerSafetyHealth
EnvironmentalQualityEnergy Sustainability 23. C L E A N A I R S O L
U T I O N SAgendaEnergy Management Systems DriversBS ISO 50001:2011
Benefits 24. C L E A N A I R S O L U T I O N S DriversEnergy
Management Systems Energy Significant Aspect under ISO: 14001Energy
ShortagesLow Energy Air FiltersPractice What We PreachSustainable
Leader in the Air filtration Industry 25. C L E A N A I R S O L U T
I O N SBS ISO 50001:2011 Energy Management Systemsset of
interrelated or interacting elements to establish an energy policy
andenergy objective and targets and processes and procedures to
achieve thoseobjectives 26. C L E A N A I R S O L U T I O N SEnergy
Planning ProcessEnergy Management Systems 27. C L E A NA I R S O L
U T I O N SEnergy Planning ProcessEnergy Management Systems Energy
ReviewEnergyConsumption CO2 EquivalentElectricity810810 kWh
441081Gas935223 kWh 172081Transport Fuel277798 litre741443 28. C L
E A NA I R S O L U T I O N SEnergy Planning ProcessEnergy
Management SystemsEnergy Review Meter Consumption % of
MainMain810810 kWh 100%Production areas372980 kWh 46%Domestic437830
kWh 54% 29. C L E A NA I R S O L U T I O N SEnergy Planning Process
Energy Review Domestic Use% of total Space Heating 40% Lighting32%
IT Equipment15% Air Handling Units7% Other 6% 30. C L E A N A I R S
O L U T I O N SEnergy Planning ProcessEnergy Review Production Use
% of total HEPA 32% Bag Cell 19% Wire Welder19% Panel Cell 17%
Cutting Room 12% 31. C L E A N A I R S O L U T I O N S Energy Base
Linequantitative reference(s) providing a basis for comparison 32.
C L E A N A I R S O L U T I O N SEnergy Management Systems Energy
Performance Indicatorsquantitative value or measure of energy
performance, as defined by the organisation Logistics transport
efficiencyDomestic consumption efficiency Production consumption
efficiency 33. C L E A NA I RS O L U T I O N SEnergy Management
SystemsEnergy Management On-Going Tools for effective energy
management and improvement Low hanging fruitMetering plan
Efficiency monitoring Deviation monitoringCulture 34. C L E A NA I
R S O L U T I O N SEnergy Management SystemsEnergy Management
On-Going Pick low hanging fruit Lighting, HVAC, Low Energy Air
Filters, Space Heating, Compressed Air 35. C L E A N A I R S O L U
T I O N SEnergy Management SystemsEnergy Management On-Going 36. C
L E A N A I R S O L U T I O N SEnergy Management SystemsEnergy
Management On-GoingMetering plan 37. Form No: I F200 Approved C L E
A NA I RS O L U T I O N S Met ering PlanDate: 23/ 08/ 2010 I
ssue:3Elect rical Main Pr oduct ion Unit 38. C L E A N A I R S O L
U T I O N SEnergy Management SystemsEnergy Management
On-GoingEfficiency monitoring 39. C L E A N A I R S O L U T I O N S
40. C L E A N A I R S O L U T I O N S 41. C L E A N A I R S O L U T
I O N S 42. C L E A N A I R S O L U T I O N S 43. C L E A N A I R S
O L U T I O N SEnergy Management SystemsEnergy Management
On-GoingDeviation monitoring 44. C L E A N A I R S O L U T I O N S
45. C L E A N A I RS O L U T I O N SEnergy Management SystemsEnergy
Management On-Going Winner of BFA BestEngineering Plant 2011Culture
46. C L E A N A I RS O L U T I O N S BenefitsEnergy Management
Systems Saving Money SustainabilityDemonstrate commitment to energy
reduction Its fun 47. C L E A N A I R S O L U T I O N SSaving
MoneyEnergy Management SystemsLogistics FuelConsumption35%
reduction over 4 years80,000 litres 112,000 48. C L E A N A I R S O
L U T I O N S Saving MoneyEnergy Management Systems
ElectricalConsumption35% reduction over 5 years380,000 kWh34,200
49. C L E A N A I R S O L U T I O N SThank youAny questions?31- 20-
31RRAF L F MA C I49 50. C L E A N A I R S O L U T I O N SEnergy
Management for Engineering StudentsEnergy Technology & Easy
Winsby Peter Dyment 31- 20- 31 RRAF L F MA C I 50 51. C L E A N A I
R S O L U T I O N SWelcome to the Camfil Farr Training Academy The
CCamfil Farr Group Clean well-conditioned air in buildings
delivered with minimum use of energyThis is the challenge for the
new generation of Building Services engineers PPT template 52. C L
E A N A I R S O L U T I O N S Production Facility Camfil Farr World
wide Sales Office Agent Head Office 2011 global sales 435million
31- 20- 3124 Production Plants, 4 RRAF L F MA C R&D Centres I
52 3500 employees 53. C L E A N A I R S O L U T I O N S Camfil
Farrs business concept clean air Our business concept is to
delivervalue to customers all over the world while contributing to
something essential to everyone clean air. 31- 20- 31 RRAF L F MA C
I 53 54. C L E A N A I R S O L U T I O N SThe driving force Energy
has risen in price by 118% from2006 to 2011That is an average rise
of about 16% peryear over 5 years during a worldrecession. Will
Energy prices rise more over the next 5 years?U Switch predicts
that energy bills in theUK will treble by 2020 * source Panorama
13.11.1131- 20- 31RRAF L F MA C I54 55. C L E A N A I R S O L U T I
O N S Camfil Farr Low Energy Air Filters can saveMoney,Energy and
Carbon Typically 50% of energy use in Commercial Office 31- 20-
31buildings can be used in HVAC systems RRAF L F MA C I 55 56. C L
E A N A I R S O L U T I O N S Low Energy Air Filters deliver clean
air to the required standard with minimal energy usage31- 20-
31RRAF L F MA C I56 57. C L E A N A I R S O L U T I O N SAir
Handling Unit energy flow Frost coilCooling coilGas-filter
(Carbon)Pre-filter Heating coilSecondary-filterDamper
FANAttenuatorIntake Air FAN Supply Air MOTOR31- 20-
31OUTSIDEINSIDEElectrical EnergyRRAF L F MA C input via motorI57
58. C L E A N A I R S O L U T I O N SStay healthy stop breathing?
Low Energy Air Filters clean air in buildingsmaking it safe to
breathe without risk to health 31- 20- 31 RRAF L F MA C Toxic fine
combustion particle 1 to 0.01 micron typical size I 58 59. C L E A
N A I R S O L U T I O N S The relevant standards for Low Energy Air
FiltersThe filter test standard that applies to the testing of air
filters is now EN779:2012 EN13779:2007 advisesF7 as a minimum andF9
as the advised for required particulateefficiency 31- 20-
31www.camfil.co.uk RRAF L F MA C I 59 60. C L E A N A I R S O L U T
I O N SHi-Flo F7Filter MediaClass F7Comparisontest aerosol 0.4
micronEN779:2012Synthetic Competitor F7 S-Flo F7 31- 20- 31 RRAF L
F MA C I 60 61. C L E A N A I R S O L U T I O N S The energy demand
This equation calculates the kilowatt hours consumed by anelement
of a ventilation system based upon average pressure lossq dP t E=[
kWh/year ] 1000 q= Air flow (m3/s) dP= Pressure drop (Pa) 31- 20-
31 t = Operating time (hours/year) RRAF L F MA C h= Fan efficiency
(20% - 65% ?) I 61 62. C L E A N A I R S O L U T I O N SEnergy
Optimisation with Low Energy Air FiltersExample: F7 class bag
filter as advised by BS:EN13779:2007 @ 3400 M3/hr Commodity bag - 6
pocket 380mm L bag, initial pressure drop @ 200paMedia area 2.9 M2L
E A F - 12 pocket 635mm L bag, initial pressure drop @ 85pa Media
area 9.2 M2 Over a period of one year allowing for the pressure
drop increases as the filters work the estimated save in energy
consumption as below. 31- 20- 31**Energy 300 the difference in
filter price is about 30** (Ratio 10:1 at 10p per KW/hr.)Payback
time 5 6 weeks RRAF L F MA C I 62 63. C L E A N A I R S O L U T I O
N SFilter optimisation gives shortest payback time Annual Savings
for a 10 m 3 /s systemElement% Kwh Revenue or capitalPaybackUpgrade
filters22% 6000 600 Revenue < 3 monthsClean coils10% 2500 250
Revenue < 6 monthsUpgrade fans 35% 600006000 Capital > 24
monthsUpgrade chillers 40% 13600013600 Capital > 36 months 31-
20- 31 Table is prioritised by payback period RRAF L F MA C Data
source EECO2 Energy Efficiency Consultants (Low Carbon Consultants)
I 63 64. C L E A NA I R S O L U T I O N SLow Energy Air Filter
Service Care Low Energy Air Filter AHU filter mounting upgrades
Complete Low Energy Air Filter installation and
maintenancecontractsAHU filter monitoring with demonstration of
benefitsAdditional Duct cleaning andcoil cleaning AHU
systemoptimisation.31- 20- 31 Control Strategy reviewRRAF L F MA C
I64 65. C L E A N A I R S O L U T I O N S Land Securities own and
manage 29 million ft2 of Commercial property. Camfil were asked by
Neil Pennell Engineering Director of Land Securities to evaluate
the cost saving and energy saving benefits of installing Low Energy
Air Filters. 66. C L E A N A I R S O L U T I O N STHANK YOU for
attending this training sessionANY QUESTIONS?Please do not hesitate
to contact Camfil for anyadditional informationFor more information
about clean air solutions,improving air quality, low energy air
filters,CRC (Carbon Reduction Commitment), AHUs (Air Handling
Units) and the EPBD, visit www.lowenergyairfilter.co.uk 31- 20-
31www.keepthecityout.co.uk RRAF L F MA C blog and subscribe to the
RSS Feed I 66
