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Innovations in Energy Efficiency Energy Efficiency by Design Only those who use energy will be successful in the long run. Whether in energy distribution, automation, building services or IT infrastructure – there is savings potential waiting to be uncovered in every corner of a company. But it will likely go unnoticed without close scrutiny of the overarching processes and correlations.Energy Efficiency by Design Rittal offers integrated solutions with tangible savings potential, from analysis and planning through to implementation. All from a single source – that is what we mean by RITTAL – THE SYSTEM
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Sando Selchow Market Development Manager Food & Beverage June 2011 1
Innovation in Energy Efficiency
National Centre for Food Manufacturing
Innovation in Energy Efficiency
National Centre for Food Manufacturing
Sando Selchow Market Development Manager Food & Beverage June 2011 2
Innovations in Energy Efficiency
Energy Efficiency by Design
Only those who use energy will be successful in the long run.
Whether in energy distribution, automation, building services or IT infrastructure – there is savings potential waiting to be uncovered in every corner of a company.
But it will likely go unnoticed without close scrutiny of the overarching processes and correlations.
Sando Selchow Market Development Manager Food & Beverage June 2011 3
Energy Efficiency by Design
Rittal offers integrated solutions with tangible savings potential, from analysis and planning through to
implementation. All from a single source – that is what we mean by
RITTAL – THE SYSTEM
Sando Selchow Market Development Manager Food & Beverage June 2011 4
Energy Efficiency by Design
Products + Engineering + Realisation
- energy –saving products and systems
- monitor overall performance with comprehensivesoftware tools
- take care of the whole “energy efficiency chain” throughanalysis + planning + implementation
Sando Selchow Market Development Manager Food & Beverage June 2011 5
Innovations in Energy EfficiencyEnergy Efficiency by Design
Systematic and Planning software Commissioning time-based EPLAN Energy reviewCFD analyses Therm 6.01 System moni-Thermography RICAD 3D toring
Software toolsRiZone &RiRFID
Comprehensive analysis + efficiency planning
+ integrated implementation
Sando Selchow Market Development Manager Food & Beverage June 2011 6
Innovations in Energy EfficiencyEnergy Efficiency by Design
Planning software EPLAN
The world's leading electrical engineering software -proven to save you time and money!
Some 70 to 80% of the material, productionand operating costs are already defined at theengineering stage.Optimisation of the influencing factors permits a significantreduction of these costs. The following threeexamples show how costs can be tackled at theirsource.Example: RiCAD 3D● All 3D design data are made available immediatelyand can be used directly for planning in your ownCAD system.● Drawing data from RiCAD 3D form the basis for efficientenclosure configuration in EPLAN Cabinet.
Sando Selchow Market Development Manager Food & Beverage June 2011 7
Innovations in Energy EfficiencyEnergy Efficiency by Design
Out of our 7 SBU’s strategic business units, we show the following product innovations that all help the energy efficiency in the F&B processing plants.
-SBU1 Industrial Enclosure Systems
HD hygienic design enclosure system
-SBU3 Climate control systems
Fans, heaters, cooling units, free cooling
Hygienic Design compact enclosures
Modular enclosure systemsProduct overview – Special requirements
Hygienic Design terminal boxes
Hygienic Design accessories
Hygienic Design highlights
Facts and features:The blue slot-free silicone seal as a frame can be clearly distinguished from food and is resistant to cleaning agents.If the seal is damaged nonetheless, it can be replaced on-site quickly and securely.
Internal hinges allow the door to be completely sealed externally without any gapsNo germs, no cross-contamination, no time-consuming or costly cleaning
30° roof tilt in the HD compact enclosureThe roof can be easily inspected at a short distance, prevents objects from being deposited on it and allows fluids to drain off unimpeded.
Hygienic Design lock systems prevent unauthorised access to systemsEffective cleaning thanks to external contours with hygiene-compliant minimum radii. Yet, it can only be opened with a special key.
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Modular enclosure systemsHygienic Design compact enclosures
Saves time and costs by means of... • Longer maintenance cycles with shorter maintenance
times when replacing seals• Fast and simple cleaning
Facts and features:+ Protection category IP 66 applies to exterior sealing edge+ Assembly plate dimensions similar to comparable AE
housings AE10xx.600 -> HD13xx.600+ Seal is protected by overhang edge and a sufficient gap
for cleaning.
HD wall spacer bracketsThe housing should not be mounted directly to the wall in order to allow for thorough cleaning.
Saves time by means of... • Facilitating cleaning work
- because of the sloped enclosure sides all-round
- Slot-free silicone seal all-round• Simple assembly
- Hygiene-compliant quick-release fasteners
$ Saves cost by means of... • Facilitating the on-site replacement of gaskets
Facts and features:+ Can be mounted horizontally or
vertically – all-round 3° housing tilt+ Designed to suit the open processes in
food and consumables industry+ Assembly plates and support rails can be used across
the entire KL range+ IP 69K
Modular enclosure systemsHD terminal boxes
The HD cable gland completes the system of hygienic machine control.
Flush termination between the cap nut and the enclosure The critical threaded points are hidden.
Optimised shape:Smooth, solid exterior surfaces prevent the deposit of harmful micro-organisms. Significant reduction in cleaning workload for traditional cable glands.
Seal directly at the cable entry
Resistant to high-pressure cleaners in accordance with protection category IP 69K
Stainless steel versions M12-M25/EMC M16-M25
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Modular enclosure systemsHD cable gland
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Prevent contamination
Modular enclosure systemsHygienic Design
Modular enclosure systemsProfitability of Hygienic Design solutions
1 day = 24 hrs = 1,440 min (three-shift operations)
40%* cleaning time per day = 576 min
In the case of 240 working days/year = 1,382 min
* Experience gathered from the meat processing industry
1,382 min ≈ 1 daymore production time during the year!
Activity: 1% of cleaning time is saved thanks to Rittal Hygienic Design
Save cleaning time to gain in productivity!
Modular enclosure systemsHygienic Design solutions
Advantages of Hygienic Design solutions for:
Innovative in the face of the competitionEasily fulfilsspecifications
Mechanical engineers in the food sector
Food producers Planning offices
More security with regardto certifications (IFS, BRC)Innovation is guaranteed thanks to long-lastingproducts
Minimise liability riskProximity to the standard –state-of-the-art technologyin building planning(e.g. gate controls)Improved quality ofconsultation and therefore a more valuable contact partner for food producers
BXM 434 LOIN with BFE1K
Enclosures are often covered by a machine hood in the mechanical engineering food sector, so no HD is required
Instead of the complete housing, Maja used Rittal Hygienic Design seals, cams and hinges in all removable machine panels. For example, in camera housings for optical meat inspections.
• An expert in meat processing machines and flake ice generators
• worldwide < 30,000 MAJA machines often in operation around the clock
Hygienic Design expansion of existing machine parts
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Modular enclosure systemsReference – Housing solutions
Access to 'Standard' sale of products thanks to a modular customer-specific solution
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• Leading brand in the beverage industry• Sells over 230 beverage brands in
approx. 200 countries in the world• Employs 92,800 people worldwide
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Modular enclosure systemsReference – Housing solutions
Rittal supplied 175 modified operating housings based on HD compact enclosures for TFT and PC integration, including pedestal, 19" stainless steel keyboard and keyboard support to the Coca-Cola Company in England.
Use in areas of dry and moist production athuman-machine interfaces, e.g., bottling system, bottle lifter
Coca-Cola switched to Rittal because the Rittal operating housing guarantees system availability and hygiene in the various production areas.
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Hygienic Design applications in the food and beverage industry
Modular enclosure systemsReference – Housing solutions
• Annual production of 80 million snacks and meals
• 35,000 metric tons of deep-frozen products
• 15,500 employees
+ HD housings in accordance with the European Hygienic Engineering & Design Group (EHEDG) guideline designed for open and closed processes
+ Small HD housings protect touch screens in the high-risk area on the Tray line. The housings used on the Tray line apply the 'open door principle'. A mirror on the inside of the enclosure door allows several systems to be used simultaneously.
+ Large HD compact enclosures are used to control the plate froster as well as for the conveyor and packaging belts, mobile pumping stations, among other applications.
+ Power supply and control are protected by retrofitted, hygiene-compliant TS8 enclosures (stainless steel TS8 with sloped roof stops and supporting structures).
Tray linePlate frosters Final packaging Voltage supply
Sando Selchow Market Development Manager Food & Beverage June 2011 19
Innovations in Energy Efficiency
A high percentage of energy is used to cool components and equipment in process applications.
Innovative and energy efficient products help to harness the use of energy. Together with the tools necessary to identify heat loads and respective cooling solution and the engineering capability to design in such products
achieve energy efficiency.
Here are examples of cooling solutions:
Sando Selchow Market Development Manager Food & Beverage June 2011 20
Best practice, identify and design a solution
Thermal non reversible labels– Use to convince customers of heat
load issues within their panels– Temperature range selected to cover
critical temperatures for Drives
Customer visits to conduct Thermal Check
Provide optimisation for more efficient runningconditions using Rittal Innovations
Use Efficiency calculators to provide ROI
Use FREE “Therm” software for calculations & product selection
Contact us on 07866 411191 or [email protected] to help
Component lifetimes are critically reduced if enclosure temperatures exceed manufacturers guidelines
Is your equipment getting too hot?
6561575349454137
Sando Selchow Market Development Manager Food & Beverage June 2011 21
Use of USP‘s to push Cool Efficiency units
Sando Selchow Market Development Manager Food & Beverage June 2011 22
Use of USP‘s for more TopTherm fan and filter units
Sando Selchow Market Development Manager Food & Beverage June 2011 23
USP‘s for air/water heat exchangers & free cooling
Sando Selchow Market Development Manager Food & Beverage June 2011 1
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Use of Unique Selling Points of heating units
Sando Selchow Market Development Manager Food & Beverage June 2011 25
Success stories – Food and Beverage industry
Frito Lay – PepsiCo
Replaced a number of manufacturers models:
different Ice Qube different ISC/Thermal Edge different Mclean/Hoffman
Product requirements
Stainless SteelIP 65Low maintenanceEnergy efficientLow environmental impact
Logistic and special requirements
Solve procurement problemsDrastically reduce backup inventory from multiple vendor cooling devices.
Sando Selchow Market Development Manager Food & Beverage June 2011 26
Success stories – Food and Beverage industry
SABmiller brewery
Product requirements:
Possibility to use cooling solution for acid resistanceDump proofHigh temperature Easy to keep a units clean
Results:
Heat exchangers water/air roof mounted ( V4a)Heat exchangers water/air wall mounted ( V4a)Mini chiller V4A 3334.609
Concept extend space in cabinets
Customer extended front of the cabinetsand built construction for mounting chiller on the top
Sando Selchow Market Development Manager Food & Beverage June 2011 27
Any Questions?
Sando SelchowMarket Development Manager
Food & Beverage Sector07974205376