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Desgranges presentation 2 en 2011 comp

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Page 1: Desgranges presentation 2   en 2011 comp
Page 2: Desgranges presentation 2   en 2011 comp

Our Group.

Our products.

Our Industrial Devices.

Content

Page 3: Desgranges presentation 2   en 2011 comp

OurGroup

Page 4: Desgranges presentation 2   en 2011 comp

History

Creation of the PIERRE DESGRANGES ANDREZIEUX COMPANY byPierre DESGRANGES with his 2 sons in law.1946

Acquirement of the AFFUT’ RAPID COMPANY.

Creation of the DESGRANGES AERO COMPANY.

1995

1998

2003

Acquirement of the PIERRE DESGRANGES ANDREZIEUX COMPANY by the DESGRANGES HOLDING created by Eric MONNIOT and Hubert FESSY.

Registration of the brand NEXAM AIRCRAFT CUTTING TOOLS.2005

2008 DESGRANGES CUTTING TOOLS AIRBUS STRATEGIC SUPPLIER

2011 DESGRANGES CUTTING TOOLS 1st AIRBUS STRATEGIC SUPPLIER in France

RTM – Tool Management – Creation of SINERTOOL CompanyMoving of Affut’Rapid at Desgranges Aero Facility

Page 5: Desgranges presentation 2   en 2011 comp

Desgranges HoldingPublic Limited Company

Share Capital : 43.200 €

Shareholders : Hubert Fessy: 49,9%Eric Monniot: 49,9%

Others: 0,2%

Limited Company

Share Capital : 150.000 €

Shareholders :

Desgranges Holding: 100%

Public Limited Company.

Share Capital : 500.000 €

Shareholders :

Desgranges Holding: 99.9%Others : 0.1%

Limited Company

Share Capital : 69.300 €

Shareholders :

Desgranges Holding: 100%

Structure

Page 6: Desgranges presentation 2   en 2011 comp

Establishments

Andrézieux-Bouthéon(42) – Rhône-Alpes.

Bonneuil Sur Marne(94) – Ile de France.

Grisolles(82) – Midi-Pyrénées.

Page 7: Desgranges presentation 2   en 2011 comp

Design and Manufacturing of standard and special cutting tools.

Regrinding of standard and special cutting tools.

Regrinding and Modification of aircraft cutting tools.

Specialization

Tool Management. SINERTOOL

Page 8: Desgranges presentation 2   en 2011 comp

52 employees

6 employees

15 employees

73employees

Manpower 2010

Commercial 11%

Design office8%

Quality3%

Management8%

Production70%

Page 9: Desgranges presentation 2   en 2011 comp

72%

16%

12%

9.3 million €

Turnover 2011

Page 10: Desgranges presentation 2   en 2011 comp

Aircraft

Automotive

50.5%

Energy

Distribution

18.9%

10.1%

14.2%

Industries

Machining 6.3%

Page 11: Desgranges presentation 2   en 2011 comp

Aircraft manufacturers :

Zoom on aeronautics

Sub-contractors & equipment manufacturers :

MRO Companies :

Page 12: Desgranges presentation 2   en 2011 comp

Our IndustrialDevices

Design&

Manufacturing

Page 13: Desgranges presentation 2   en 2011 comp

A design office of 5 employees organised in 2 sectors :

- machining.

- assembling.

DAO Autodesk AutoCAD.

CAO-FAO MISSLER TopSolid.

Design

Tool simulator ANCA CIMulator 3D.

Cutting parameters software TOOL LIGHT.

Data base of all our designs and realizations.

AutoCAD

Page 14: Desgranges presentation 2   en 2011 comp

7 sectors :

Manufacturing

Workshops with a total of more than 130 machines.

Raw material cutting

Turning

Milling

Grinding

Cutting - Regrinding

Marking

Buildings with a total of more than 3.500 m².

Page 15: Desgranges presentation 2   en 2011 comp

Raw material cutting

1 metal cutting band saw CNC MISSLER DEB 340 CE.

2 automatic hack saws.

Manufacturing

Turning

1 lathe CNC SOMAB.

10 lathes.

5 relieving lathes.

Milling

1 machining center DMG DMU60T.

1 CNC 3 spindles milling machine FLUTEMASTER.

14 milling machines.

1 turning center 2 spindles CNC MAZAK.

Page 16: Desgranges presentation 2   en 2011 comp

Grinding

5 grinding machines CNC JUNKER et STUDER.

10 grinding machines.

Manufacturing

Page 17: Desgranges presentation 2   en 2011 comp

Cutting – Regrinding

16 regrinding machines CNC.

42 regrinding machines.

Manufacturing

Marking

2 laser marking machines.

Marking devices.

Page 18: Desgranges presentation 2   en 2011 comp

Quality

1 CNC WALTER Helicheck.

1 CNC WALTER Toolcheck.

5 profile projectors.

1 surface roughness control machine MAHR SP6.

3 control beds REIME.

2nd French cutting tools manufacturer to be ISO 9000 certified.

ISO 9001 version 2000 certified.

Control devices.

Page 19: Desgranges presentation 2   en 2011 comp

Ourproducts

Page 20: Desgranges presentation 2   en 2011 comp

Standard products

Desgranges’s catalogue

Nexam’s catalogue

Our products

Special products

Special products design and manufacturing.

Regrinding.

Page 21: Desgranges presentation 2   en 2011 comp

This range aim at all the companies wich realized machining.

The catalogue is organized in 3 parts:

Standard products - Desgranges’s catalogue

Solid Carbide.

-End-mills for HSM (High Speed Machining).

-End-mills for general purpose.

-Saws.

-Reamers.

PCD & CBN.

-End-mills in PCD.

-End-mills in CBN.

High Speed Steels.

-End-mills for the roughing and the finishing cylindrical & Morse taper shank.

-Slot drills cylindrical & Morse taper shank .

-End-mills for the roughing and the finishing relieved bore.

-Side & Face milling cutters.

-Others milling cutters.

-Reamers and core drills.

Page 22: Desgranges presentation 2   en 2011 comp

170pages

3.350items

Standard products - Desgranges’s catalogue

Nowadays, this catalog is only available in French and in €.

Page 23: Desgranges presentation 2   en 2011 comp

This range aim at Aircraft Manufacturers and the MRO companies (Maintenance, Repair and

Overhaul). The catalogue is organized in 2 parts:

Standard products - NeXam’s catalogue

Machining.

-Sheet machining.

-Kevlar machining.

-Honeycomb machining.

Assembling.

-Drills.

-Drill countersink combinations.

-Deburing tools.

-Reamers.

-Piloted reamers.

-Reamer Countersink combinations.

-Counterbores & Back spotfacers.

-Countersinks.

-Hole saws.

-Rivet shaver cutters.

-Pilots.

-Adaptors.

Page 24: Desgranges presentation 2   en 2011 comp

A leaflet in English.

An electronic catalogue on CD-ROM (PDF).

Several languages expected.

Updates sent by mail.

Standard products – NeXam’s catalogue

www.nexam.aero

Nowadays, this catalog is only avialable in French and in English.

The last version downloadable on the web.

Page 25: Desgranges presentation 2   en 2011 comp

Design and Manufacturing of special cutting tools.

Mainly for the milling, drilling and the reaming.

Cutting tools in high speed steels (M2, M35, M42).

Cutting tools in high speed steels by powder metallurgy (ASP30, ASP60).

Cutting tools in solid carbide.

Cutting tools in carbide tipped.

Cutting tools in PCD and CBN tipped.

Cutting tools in Diamond bonded.

Special Products

90%of the DESGRANGES OUTILS COUPANTS’s turnover

Page 26: Desgranges presentation 2   en 2011 comp

A complete design

Only with the drawing of the piece to realize and its raw material, our design office can :

Special Products

- create the optimal manufacturing range.

- design the most efficient cutting tools.

- recommend the minimum specifics of the machine to use.

Our design office can draw up a report containing the drawings, the cutting parameters, the machining cost and as the case may be, the service life including the number of regrindings.

Our engineers can accompany the starting of the machining with our designed cutting tools.

Page 27: Desgranges presentation 2   en 2011 comp

A comforting organization:

Special Products

For all of our productions, we realize with Autocad the cutting tool drawings.

Upon request, we provide these drawings with your name (.dxf / .dwg / .pdf)

We assure a complete traceability.

Every step of the design and the manufacturing are written on a document wich is archived thereafter.

Only with the manufacturing number marked on each cutting tool, we can give you all the information about the manufacturing. (raw material certification, date of manufacturing, machine

used, name of the employee, process, …)

Our products can be delivered with a certificate of conformity signed by the controller.

Upon request, we can deliver too a certificate for each cutting tool delivered.

Page 28: Desgranges presentation 2   en 2011 comp

Regrinding

Affût’Rapid and Desgranges Aéro can offer you :

For the Desgranges cutting tools, to assure the same performance for a regrind cutting tool than a new one thanks to the knowledge of all the manufacturing parameters.

Thus our group can offer you a global solution from the design and the manufacturing to the regrinding.

For all the other cutting tools, an applied regrinding with short delivery delays.

The manufacturing of special cutting tools in high speed steels and solid carbide, for any quantities.

Like this, our Group can offer you 2 delivery delays:-The « manufacturing delivery delay » for medium and large quantites.

-The « regrinding delivery delay » ( 1 day to a week).

The cutting tools modification with very short delivery delays.

Page 29: Desgranges presentation 2   en 2011 comp