Cofely Fabricom Presentation Valveshop 11-2-2014

Cofely FabricomValveshop Zwijndrecht

10 avril 2023 Title - Subtitle2

Never to buy a new valve

Your partner in valve overhaul

10 avril 2023 Valveshop T: +32 3 546 74 903

Our Department : Specialised Services

10 avril 20233

Eddy WillemsDept Manager – Specialised Services

Analysers

Koen Van RemoorterSect. Manager

Instrumentation & Calibration

Eric BlomméSect. Manager

Valveshop

Carl StevensSect. Manager


Our Section : Valveshop

10 avril 20234


Our On-site Valve Technicians

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How We Work

Red zone Safety valves and Breather valves

Blue zone Regulator valves or Control valves (regulation of pressure, temperature or flow)

Green Zone Hand valves or Blockvalves


RED ZONE Safeties and Breathers Disassembly and assembly

line Grinding Testing and adjusting settings

According to API 527 standard


BLUE ZONE Control Valves Disassembly Control Valves Overhaul positioners Body- and leak test (+HP test)

According to FCI 70-2 standard


GREEN ZONE Block valves Overhaul blockvalves Ginding Testing according API 598

standard Testunit – Air 6 bar and

water 700 bar


Extra’s – Cleaning, Mechanical Workshop and Transport


New


Testreport and Certificate Vinçotte

A testreport will be deliverd with

Every overhaul.


Workshop Report

We complete our Workshop report with our DIGITAL PEN


Mobile Services for Safety valves Mobile Test Unit SV’s Preventest (in-line testing of SV’s)


What we can do for you? Valve overhaul of

control valves according to FCI 70-2

block valves according to API 598

safety valves according to API 527

Or testing according client standards

On-site work Dismounting and mounting of valves

Testing of valves (even in line – Preventest)

Grinding on-site (EFCO machines)

Control and mouting of positioners

Changing glandpakking

…

Work preparation E.g. SD preparation


Traceabilityor how we see to it, nothing gets lost

Reception of valves Identification and physical control Planning in our planning tool Workshop-report Punch Mark of all parts Sandblast (valve per valve) Turning and Milling (using coloured labels)

Mounting of the valve, control of workshop-report and punch marks

Testreport and certificate (Vinçotte, TüvSüd, Lloyds,…) Preparing for transport Transportation including the correct documents


Safety training

VCA and Vol-VCA Flange Mechanic Forklift Rigger …. Constant training – Risc-analysis and TOOLBOX-meeting Spec. training on demand of customer Working with compressed air (Breathing) ….


Product Training Emerson Fisher – Partnership General valve training (CofelyFabricom competence center) Tyco Leser Dresser El-O-Matic Samson Siemens Valtek Neles Metso – Jamesbury FMC Rotork Auma Permanent on the job training …


Our Quality - QA/QC Planning and Follow Up


QA/QC AUDITS :

Lloyds (Stoomwezen) certificate – T0 103 10 CFR 50 audit – Nuclear ISO 9001 VCA-P Customer audits Partnership Emerson-Fisher Authorised Repair Center Welding engineer Own PMI testing gear (in the near future) ….


KPI’s (Key Performance Indicators)

• Complaints• MTBF• MTTR• Client Specific KPI’s


VCA-P en Lloyds Certificates


How we stay in the front lineNew ICT system with new reporting and planning tools

Eg. Use of optical pen Automatic reporting Easier planning History build up

Welding support and engineering (own welding engineer)ISO 14001RCM (Reliabity centered maintenance)


Where do we work ?Major Clients

Refineries Chemicals and petrochemical Powerplants Incinerators and Co-gen plants Food, beverages and pharma ….

Geografical location – Major workshop Zwijndrecht

Clients location – Belgium and some parts of the Netherlands


Specs Valveshop

70 technicians In 2013 + 7000 valves (+1000 in October 2012) Modular client approach and Problem solver Strong organization within the GDFSUEZ group Technical know how and experience over 25 years (since

1988) Capacity – large quantities during shut-downs eg.

Borealis Kallo + 400 valves Dow Terneuzen + 600 valves (part in Zwijndrecht, part at

OEM) Total Raff. Antwerp + 500 valves (spring and autumn TA)

Known for quality Strong partnerships (clients and suppliers)


Contacts Carl Stevens : Section Manager +32 (0)3 546.74.90 Carl.stevens@cofelyfabricom-

gdfsuez.com Serge De Staelen : administration

and purchase

+32 (0)3 546.74.92 Serge.destaelen@cofelyfabricom-

gdfsuez.com

Jan De Bot : Financial administrator +32 (0)3 546.74.93 [email protected]

Jessica Geets Jessica.geets@cofelyfabricom-

gdfsuez.com

General Fax Valveshop : 24u service :

Wim Morel : Sales Engineer +32 (0)499.56.43.40 [email protected]

Patrick Mees : administration and planning

+32 (0)3 546.74.70 Patrick.mees@cofelyfabricom-

gdfsuez.com

Dany Mannaert : Projectleider +32 471 41 52 47 [email protected]

Lieve Raemen : on-site planning +32 3 546 74 90 [email protected]

+32(0)3 546.74.94 +32 475 75 86 05

10 avril 2023 Title - Subtitle27

Total Raffinaderij Antwerpen - TPA – FAO Esso Raffinaderij Antwerpen Shell Chemicals Moerdijk and Refinery in Pernis IBR (Petroplus – BRC) Electrabel Dow – Terneuzen, Tessenderlo Monument Chemicals Doel EON Monsanto Ineos (Oxides, Phenol, Vinyls,….) Borealis (Kallo, Zwijndrecht and Beringen) ExxonMobil Zwijndrecht en Meerhout Shin Etsu Pernis Energy from waste like SVEX, Indaver, Isvag, IVOO,

Bionerga,IVAGO….

Oleon Lubrizol (Oevel and Kallo) Lanxess AGT (Antwerp Gas Terminal) CECA - Seppic Procter & Gamble (Pringles chips) …

Spanolux (Vielsalm) Pfizer (+ Capsugel) Nippon Shokubai Momentive (Hexion) Palm breweries - Alken Maes – Coca Cola - Sunco

Refresco Citrique Belge EOC Fluxys PIDPA Air Liquide (Belgium and The Netherlands) SPA (Special Polymers Antwerp) EDF Luminus Aquafin Metallo Chimique Umicore ArcelorMittal Tessenderlo Chemie Ham …

Clients Reference List

Business

Cofely Fabricom Presentation Valveshop 11-2-2014