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ALFA PEB LIMITED. MODULAR CLEANROOM WALL & CEILING PANELS CLEAN ROOM DOORS SOLUTIONS ww w .cleanroomsolutions.co .in

Clean Room Doors Manufacturers

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Page 1: Clean Room Doors Manufacturers

ALFA PEB LIMITED.

MODULAR CLEANROOM WALL

& CEILING PANELS CLEAN ROOM DOORS SOLUTIONS

www.cleanroomsolutions.co.in www.alfaroo ngsolutions.com

Page 2: Clean Room Doors Manufacturers

Clean room is an environment, typically used in Pharma, Health and food processing Industry, Semiconductor manufacturing, Biotechnology, Life sciences and other fields those are very sensitive to environmental contamination. That has a low level of environmental pollutants such as dust, airborne microbe's aerosol particles and chemical vapour.A clean room has a controlled level of contamination that is specified by the number of particles/m3 and by maximum

Modular Clean Room Wall Panels & Ceiling Panelsparticle size. Flush wall surface with radius corners for ease of cleaning. Wall panels feature non-porous surfaces with architectural finishes that withstand repeated cleaning and sanitization with various chemical solutions.Our modular systems can be easily expanded, relocated or reused, allowing the enclosure to adapt to future changes or other expansion at your business.

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Seleant Gap 3-4mm Aluminium - H Section Non Progressive

Puff infill0.6mm thk Gipc Sheet Service panel

Enlargedview M Section

1200 1200 1200

Enlargedview M Section

STD PANEL STD PANEL STD PANEL

1200 1200 1200

70 MM THIC GI BOTTOM TRACK

ENGLARGED VIEW BOTTOM TRACK

70 M

M T

HICK

ALU

MIN

IUM

Bott

om

Trac

kPa

nel H

eigh

t

Featuresl Load-bearing Systemsl In-Stud Wiring / Utility Racewaysl Non-progressive Construction

Benefits:l Wall panels provide flush, seamless wall surface,

Completely Flush Panel Systeml Ideal for wash down environmentsl Easy removal of panels without disturbing adjacent

panels, ceiling or framework for minimum contamination

l Superior finishl In-Stud Wiring Raceways l Integrated Ceiling Options l Integrated Window Options l Cavity Wall Designl Easily Assembled

Designed to meet the specifications of cleanroom environments Panels Featuring of 50 mm, 60 mm, 80 mm, 100mm wall panels. This system can be used to outfit existing facilities or create freestanding envelope structures.

Non Progressive Clean Room Wall PanelsPanel Joint Detail

Page 3: Clean Room Doors Manufacturers

Thickness 50/60/80/100 mmTop sheet Thickness 0.6/0.8Sheet types PCGI-GPSP/PPGI/SSSurface Coating Pre Painted/Powder Coated/Fire Rated PaintInfill PUF/Rockwool/EPS/PIR/Honey Comb PaperLength CustomisedWidth CustomisedColour As per Requirements

STD PANEL STD PANEL STD PANEL

70MM THICK GI Bottom Track

l Odorlessl Long life and durablel Resistant to most oils, chemicals and solventsl Fire resistant

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ADVANTAGES / BENIFITS:l Components can be dismantled and reusedl Outstanding load bearing capacityl Hygenic

Ceiling panels are mounted with specially designed suspension members for every application. Walkable & Non Walkable ceiling panels are made as per client's requirement with specially designed stiffening systems for walk able load bearing ceilings. Clean room ceilings can be designed to be flush to the grid.

Wall panels systems are ideal for applications with significant bulk heading requirements, and anti-static wall systems.An all-purpose modular clean room system, features various thick wall Panels that can be utilize for a wide variety of wall partition.These panels can be used to outfit existing facilities or create freestanding envelope structures.

Progressive Clean Room Wall and Ceiling Panels

Aluminium - H Section

Seleant gap 3-4mmAluminum H Section

80

Non Progressive

0.6mm thk GPSP Sheet Service panel Puf Infill

Enlarged View M Section

Enlarged View M Section

Det:A

Det:AEnlarged View M

Section

Ceiling Panels

Panel Joint Detail

Featurel Extensive Bulk heading Flexibilityl Support for Process/Utilitiesl Anti-static Wall Panelsl Load-bearing Systems

M10 Anchor Sheet M 10 Tle-Rod

Progressive Ceiling Grid

RCC SLAB

R 70 mm Coving

Panel skin 0.8 mm Sheet Thk GPSP

Bottom Track

Clean Room Panel Specification

Turn Buckle70

MM

TH

ICK

ALLU

MIN

IUM

BO

TTO

M T

RACK

PA

NEL

HEI

GH

T

ENLARGED VIEW BOTTOM TRACK

Page 4: Clean Room Doors Manufacturers

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Clean Room Doors Applicationsl Pharmaceuticals & Healthcare l Drug & Medicine manufacturing l Electronicl Semi-conductorl Telecommunication l Defencel Food Processingl Life Science

Featuresl Designed to meet hygienic and stringent requirement of

clean roomsl Made for Cleanroom Interior Applicationsl Customized as per requirementl Acousticl No Pressure Leakagel Prevents Bacteria Growthl Flush Surface, Easy to Assemble

Clean Room Doorsl Clean room doors are available with interfacing profile

for a flush and easy installation on existing wallsl Fully flush surface with wall systeml A large variety of swing out pharmaceutical doorsl Manual, semiautomatic & fully automatic sliding doorsl Door hardware by world leading manufacturersl Custom dimensions availablel Heavy- duty structure for high durabilityl Scientfic Doors, Fire rated Doors, Emergency Doors

Sliding Doors, and Rollup Door

Specificationsl Frame Sheet Thickness : 1.2mml Shutter Thickness : 0.8mml Infill : Honeycomb Kraft Paperl Glass : Double Glazed Glass 5mm Thickl Lock System Standardl Pivot/Hinge SS Butt Hingel Door Closurel Door Dimension : Up to 2400mm W & 3000mm HOther Hardware:l Kick Plate (Optional) - SSl Push Plate - SSl Concealed Flush Bolt (Double Leaf Door)l Drop Seall Door Bumpersl Door Stopperl Pull Handle - D Type

Page 5: Clean Room Doors Manufacturers

Riser PanelsALFA Riser is extensively applied to overall appearances of cleaned rooms. Through strong manufacturing capabilities, we are able to provide Customized Return Air Riser as per the specifications of clients. Suitable for Pharma & Food application, clean room application. Powder coated & SS 304 Riser with 10 micron filter, Hepa filter is manufactured. Front & top operated volume control damper is provided to control flow through riser. SS 304 perforated sheet, aluminium or G I powder coated perforated sheet are provided as per the requirement

Clean Room Wall /Ceiling Integrated Accessories

Clean Room Flush Window Double Flush Window Fan Filter Units

Duct Fixing With Raiser

Panel Width

Duct Should be extended 150mm above heightPUFF INFILL

1st PVC Conduit

Elect Module Box Cutout

PUFF INFILL

Return Air PerforatedGpille

INBUILT RISER TYP DETAIL

Perforate Gpille62 MM HEIGHT BOTTOM TRACK

Elect module Box

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Air Showers Pass Through ChambersGrill Openings

Covings

2D Coving 3D Coving

Page 6: Clean Room Doors Manufacturers

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The "All in One" In Plant partition Wall System Whether you need to create office space in your factory, enclose a powder coating operation, or divide plant space from floor to ceiling, alfa Pre engineered wall partition will have a wall system for your need.Alfa modular wall systems are ideal for creating in-plant demising walls quickly and cost effectively due to the minimal waste and shorter installation time frame compared to traditional construction materials. Plus, their modular design allows these wall systems to be moved or re-located - a perfect solution that adapts with changing business needs.Reach heights of 50-feet from floor to ceiling to completely enclose an area to create temperature and humidity controlled enclosures.

These wall partition are ideal for creating temporary demising walls or permanent enclosures to enhance environmental control, workflow efficiency, Due to their prefabricated design, these modular wall systems integrate easily with one another as well as with the existing building's structure.Reduced Installation time and less disruption to work space as compared to traditionally built walls. Reduced Cost and Materials.Alfa Puf panel Panels provide excellent insulation across the entire wall and roof area. The advanced polyurethane core and impermeable steel faces provide insulation values that significantly lower heating and cooling costs.

Wall Panels Partitions for Industrial / Commercial Application

Brick Wall Flush WindowConduit Panel

1st Pvc Conduit Panel Width Puf Infill

1st PVC Conduit

Elect Module Box

PUFF INFILLElect Module Box Cutout

70MM Height Bottom Track

CIVIL WAL

DOUBLE GLASS VIEW PANEL

SILICAJEL

CSK SCREW ( 10x60mm)

5mm Plain GLASS

SILICON SELENT

ALU.1.2mm POWDER COATED SHEET

COATED SHEET ALU.1.2mm POWDER COATED SHEET

ADHESIVE TAP

5MM PLAIN GLASS WALL PLUG (12x50mm )

ADHESIVE TAP 3M / SAINTGOBIN

ALU.SECTION(30x17x1.65.Thk)

ALU. PROFILE

Page 7: Clean Room Doors Manufacturers

Rock Wool Sandwich Panels

62.5 74.562.5 62.5 62.5 62.5 62.5 62.51000

Sandwiched EPS Panels

62.5 74.562.5 62.5 62.51000

62.5 62.5 62.5

Wall panels options / Tounge and grove

PU/PIR Sandwiched PUF Panels

62.5 74.562.5 62.5 62.51000

62.5 62.5 62.5

Concelead Fastening System

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Specification

Camlock Systems

Applicationsl Biotechnology Lab l Operation Theater l Painting Industryl Automobile IndustryAutomotive Manufacturingl Equipment Enclosuresl Aerospace Applications

l Environmental Test Facilitiesl Microelectronics and Nano-Technology Manufacturingl Pharmaceutical and Nutraceutical Packagingl Research Facilitiesl Medical controlled Environmentsl Metrology Labs/CMM Roomsl Food Industry

Exterior Profile Corrugated pattern (micro rib / ribed/ plane )

Panel Thickness 30/40/50/60/80/100/120/150 mm

Lengths 2-15 m. max.

Surface Finish Pre painted / GPSP Powder coated / Stainless steel

Standard Colours White and customised colour against order

1000mm

Page 8: Clean Room Doors Manufacturers

www.cleanroomsolutions.co.in www.alfaroofingsolutions.com

Kochi48/1775, Geethanjali JunctionNear Vyttila, Cochin - 682 019

Branch offices :Chennai# 7, 1st Floor, Alsa Mall, No.149, Montieth Road, Egmore, Chennai - 600008.

HyderabadDoor No.4-3-181 to 191, Above - Lakshmi Vilas Bank, Mahankali Street RANIGUNJ, Secunderabad - 500 003.

Ph : 080-40717111/112/113/114 Fax: 080-40717121

email: [email protected]

TM

Steel Rofing Production Line65/9-10, N.R. RoadBangalore - 560 027

Manufacturing Plant- Unit 1 Head OfficePEB/Continous Sandwich Panel Manufacturing Plant- Unit 2Production LineSurvey no.162,163,164/2,&167, Kalukondapalli Village,Thally Road, Hosur - 635114.Manufacturing Plant- Unit 3 Steel Purlin/Steel Decking/ Steel Roofing Production Line Gat No.262, Alandi Phata,Opp. Hotel Gandharva, Nanekarwadi, Chakan, Pune- 410501

Manufacturing Plant, Unit 4 Clean Room Wall And CeilingPanel/Cold Storage/ Clean Rooms Doors& Steel Doors Production line Plot NO. 345,Harohalli II Phase Ind. Area, Harohalli Kanakapura Taluk, Ramanagar Dist,PIN - 562112.Manufacturing Plant, Unit 5 Toll-free No: 1800 103 9242

All Types of Continous Sandwich Puf Panel Production Line.Survey NO. 192, Paikki khata No 254 and survey No 212 Paikki 2village chancharvadi, Taluka: Sanand, District: Ahmedabad - 382213