Building Insulation by Reliable Insupacks Private Limited Greater Noida

Emerging Building Materials and Construction Technologies

RELIABLE ICF(Insulated Concrete Form work)

RELIABLE INSUPACKS PVT. LTD. RELIABLE INSUPACKS PVT. LTD. November, 2016

www.reliableinsupacks.com

Building excellence : Greener, safer, faster

Why is Insulation in Buildings needed


New Housing @UNSMART CITIES : Uninsulated vs Insulated


AC / flat : 1 Cooling Area (sq ft) : 150 Total Flats : 1,64,50,000

Projections based on current Construction & Technology

Total HVAC Load (Mega Ton)

Annual Energy consumption / flat (KwHr)

Annual Power Supply (Mega Watts)

Annual Energy Bills (Rs. Crores)

0

5,000

10,000

15,000

20,000

25,000

30,000

35,000

40,000

45,000

24,675

3,300

24,675

40,714

8,225 8,225

285 285

8,225 8,225

3,516 3,516

Uninsulated

Fully Insulated

Greener, safer, stronger & faster Technology


Observations : from International Studies on current construction methods

an ICF building provides the optimal construction,

in terms of

Durablity,

Resource conservation,

Time,

Cost

Why new technology ? Why ICF ?


Easy to DesignBuild,

Finish & Maintain

Less Investment

Low Risk

LessMaterials

Less Manpower

LessSkills

SuperiorQuality

GreaterSpeed

No Waste

Key features - Structure : column & beam

- Time, resource & manpower intensive

: walls 4.5'', easily damaged

: poor thermal & acoustic insulation

: high heat & air leakage

: wide temp. fluctuations

: strong frame, weak walls

: regular maintenance of roof & walls

: high energy use & operational costs

: moisture & condensation, unhealthy

: high operational cost

Conventional building design :


Damage begins from weak areas - Earthquakes, Cyclones, etc.

Key features – Structure : Durable, low maintenance

Seamless Insulation (50mm EPS on each side)

+ Reinforced, monolithic, shear walls (150mm concrete)

- network of steel bars connects

foundation, wall & roof

- uniform strength throughout

- fire & disaster resistant

- seepage free

ICF - Permanent Insulated Concrete Form work


Key features – Structure : permanent insulation

- high thermal resistance (R-19)

- >80% energy saving

- no heat bridges

- air tight, sound insulation

- keeps out dew point

- condensation free walls



Key features – Form work : safety, speed & ease

- interlocking, hollow, modular

- fast assembly, less labour

- straight, easy to render surface

- concrete cures by itself

- no waste, eco friendly

- no heavy equipment



FORMWORK : Walls built by fast and easy asembly of interlocking, hollow forms made from molded EPS of self extinguishing grade .

REBARS : fixing reinforcement steel bars with hard ties inside formwork as per calculated structural requirement

Key features – Structure : Monolithic, load bearing Walls

- 150 mm reinforced concrete

- RMC M-20 Grade

- no stress accumulation

- crack free, disaster resistant

- no decay, pest or termite

- 2-3 hours fire rating



INSULATED WALLS : double height walls completed in a day's work

CONDUITS & PIPES : inside chased lines

Benefits to Stake holders with ICF


Investors : Low Investment - Quickly built

Specifiers & Civil Consultants : Conserving & Sustainable

Architects & Designers : Raw Materials, Aesthetics No design/finishing constraint

Builders : Ease & speed even in remote areas, Less Manpower & skilled labour Suitable for all locations & weather

Owners & End users : Low ownership cost Safe & VOC free Low Maintenance cost Superior Health & Comfort

Benefits of 100% Insulated Buildings with ICF


INVESTMENT / Expenses

Other constructions ICF

4 ton 1 ton

20 watt / sq ft 4 watt / sq ft

4 KVA 1 KVA

No Saving

60 – 80 % less



9 months

Conservation Others constructions



Acoustic Insulation

Disaster Resistance

Repair &

Maintenance

Structural Other constructions

ICF

Greener, faster, stronger & safer Technology


Due to impact of seismic forces or high wind speed - Cracks originate at Lintel or from roof - floor joints

Structural Weakness in conventional buildings

Clean & Healthy ICF walls

1 Factors for comfortAir tight, No Pollen, Dust & Noise infiltration

2 Indoor temperature Uniform, despite huge outdoor swings

3 Moisture & Dew Point No indoor condensation Dry, damp & mould free

4 Pest resilience No rodent or termite attacks

Greener, faster, stronger & safer Technology


ICF : Lesser Machinery, Equipment

Material ICF walls Conventiional

1 Shuttering Boards & tools Not required Yes

2 Cranes (for multi storey) Not required Yes

3 Lifts Not required Yes

4 Heavy duty equipment Not required Yes

6 Tools for Measurements Not required Yes

8 Trestles Yes No

ICF : Higher Thermal Protection

(Heat insulation or R-Value)


Thermal

InsulationICF walls Conventiional

1 Range R-18 to R-30 Approx R-1 to R-6

2 Uniform Zero thermal bridges High Thermal Leaks

3 Permanent Yes NA

4 Savings 60 – 80 % LOSS

ICF : Sustainable Technology


Features ICF walls Conventiional

1 Origin Since 1960s Since centuries

2 PopularityEurope,& USA, Middle

East, South Asia, etc.

Declining due to better

technologies

3Weathering

& Ageing

Successful in every

climate & region

Heavy damages due to,

floods, quakes or cyclones

4 Walls Monolithic, load bearing Needs columns & beams

5 Thermal Leaks Air tight construction High Heat Leaks

6 Walls Smooth & straight Special tools & High skills

7 Sustainability Green & Net Zero Energy High Energy Consumption

ICF : PERMANENT Benefits

Criteria ICF walls Conventiional

1 Energy use High savings No reduction

2 Extreme weather resistance Highest Poor

3 External noise reduction Air borne noise shut out Noise pollution

4 Damp & Mold resistance Clean & dry interiors Difficult to control

5 Fire resistance High (2 - 4 hrs) Medium

6 Design friendliness Contours & Arches easySlow & labour

intensive7 High ceilings & floor spans Low cost, time, labour

8 Electrical & Plumbing Easy to drill, chase & fit Costly,

labour intensive

For your kind attention ...

From RELIABLE INSUPACKS (P) LTD.

Business

Building Insulation by Reliable Insupacks Private Limited Greater Noida