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ARX GROUP Company Profile 2012

Arx Presentation ( CeraDyna )

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Ceradyna is the ceramic bearing that makes our fan have such a long life. Look at our products and offering and understand better the products and service we offer.

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Page 1: Arx Presentation ( CeraDyna )

ARX GROUP

Company Profile 2012

Page 2: Arx Presentation ( CeraDyna )

ARX Group Outline

HQ:

Employees:

R&D

Factories:

Taipei, TW,

65 in Taiwan

900 in China

25

Taiwan

China

Su Zhou

Dong Guan

Page 3: Arx Presentation ( CeraDyna )

ARX GROUP

ARX HQ Factory 1 Factory 2 ARX GROUP

Anor ARCera EU Admin. Manufacture Manufacture

R & D Logistics R & D Arxtech

canada Cooling Fan R & D

Cooler

module

Cooling Fan

Sales &

Marketing

Customized

Cooling

Device

Cooler

module

Customized

Cooling

Device

Ceramic Components

Import

Export

Trading

ARX

Technology

ARX

Dong Guan

ARX

Su Zhou

ARX

Overseas

Page 4: Arx Presentation ( CeraDyna )

Milestone

1990: Company ARX GROUP founded 1998: Research on Ceramic Components started 2001: Unveiled the patented Ceramic Bearing fan – CeraDyna A Series China Factory 1 - Dong Guan factory production start 2003: China Factory 2 - Su Zhou production launch Unveiled the patented Ceramic Bearing fan – CeraDyna C Series 2006: China Factory 1 – Moved to new location in Chang-Ping Dong Guan with doubled capacity. 2007: ARX became TS 16949 QMI Certified manufacturer and TIPS Certified company ARX won “ National Invention and Creation Award ” won “ Taiwan Excellence Award ” for Ceramic Bearing Cooling Fan. 2008: ARX spin off precision ceramic technology to new CIM company-AnOR. 2009: ARX became an ISO 9001: 2008 TÜV certified manufacturer in Taiwan. ARX won “National Industrial Innovation Achievement Award” and “National Small and Medium Business Innovation Research Industry Upgrade Award”. 2011: ARX won golden medals for both of the Lépine Invention Awards 2011 in Paris and ANDI Invention Awards 2011 in Italy with its thermal solutions for LED lightings.

Page 5: Arx Presentation ( CeraDyna )

ARX Groups Sales Turnover Sales in Million US$

Page 6: Arx Presentation ( CeraDyna )

Regional Revenue Shares

Asia

15%

China

37%Europe

20%

Americas

8%

Taiwan

20%

Page 7: Arx Presentation ( CeraDyna )

Sales in Applied Fields

Page 9: Arx Presentation ( CeraDyna )

National Industrial

Innovation

Achievement Award

in Taiwan

ARX Awards

National Small and

Medium Business

Innovation Research

Industry Upgrade

Award in Taiwan

National Invention

and Creation

Award

In Taiwan

the Lépine

Invention

Awards 2011

in Paris

ANDI Invention

Awards 2011 in Italy

Page 10: Arx Presentation ( CeraDyna )

ARX Global Presence

Connected

G l o b a l l y

ARX GROUP Taiwan

ARCera EU

ARX China Site 1 Dong Guan, China

ARX China Site 2 Su Zhou, China

Arxtech Canada

Singapore

Page 11: Arx Presentation ( CeraDyna )

Production Capacity

Dong Guan Factory

Space 22,000 sqm2

Employee 600

Fan/Cooler 2.0 KK/month

Module 1.5 KK/month

Tooling

Injection molding

Fan, Cooler, Module Assembly

Heat Sink

Taiwan HQ

Space 1,700 sqm2

Employee 65

Ceramic Parts 3 KK/month

Ceramic Material

Near-Net Shape Forming of

Complex Shape

Injection molding

Grinding

Lapping

Honing

Other machining processes

Su Zhou Factory

Space 10,000 sqm2

Employee 300

Fan/Cooler 1.0 KK/month

Module 600 K/month

Tooling

Injection molding

Fan, Cooler, Module Assembly

Heat Sink

Page 12: Arx Presentation ( CeraDyna )

Aerodynamics

Electronics

Mechanics

Material & Process Material & Process

TOTAL SOLUTION

Design

Simulation

Ceramic Bearings

Mechanical Components

Fan

Development

Ceramic

Components

Thermal

Management

Technical Integration

Page 13: Arx Presentation ( CeraDyna )

Mechanical

Component

Industrial

Application

Customized

Component

Ceramic

Bearing

Total Solution

Innovations and Products

Thermal Solutions Ceramic Technology

DC Fan

Customized

Parts

Heat

Pipe

Heat

Sink

Ceramic

Technology Led

Parts

Page 14: Arx Presentation ( CeraDyna )

Ceramic Components

Page 15: Arx Presentation ( CeraDyna )

Design and Manufacture Product Lines

Brushless

DC Fan

Brushless

DC Blower

VGA

Cooler

Thermal

Module

Heat

Sink

Ceramic

Screw

LED

Parts

Ceramic

Bearing

Page 16: Arx Presentation ( CeraDyna )

LED Substrate and Cup

Page 17: Arx Presentation ( CeraDyna )

CeraDyna Fan: A & C Type

Type CeraDyna A Series CeraDyna® C Series

Released 2001 Q4 2004 Q1

Bearing Ceramic Shaft

+ Alloy Sleeve

Ceramic Shaft

+ Ceramic Sleeve

Size Range 25x10 ~ 127x38 mm 25x10 ~ 90x25 mm

Operating

Temperature

-40 ~ +80 Celsius -40 ~ +90 Celsius

(Extreme application up to + 150C)

Service Life L10 at +60C: 40,000+ Hours L10 at +60C: 60,000+ Hours

Page 18: Arx Presentation ( CeraDyna )

LED parts -

substrate and layout

Circular shape for solving heat and screw hole to connecting heat sink

High fracture strength under thermal cycle stress

Corrosion resistant and low Coefficient of Thermal Expansion

High dielectric constant for High Power design

Proper thermal conductive constant [Al2O3(27)]>[metal(200)+polymer(4)]

Safety regulation[>5KV for UL approval]

Page 19: Arx Presentation ( CeraDyna )

Fan Design workflow

Blade Design

Impeller, Housing

Design

Rapid Prototyping

Aerodynamics

Acoustics

Page 20: Arx Presentation ( CeraDyna )

Fan Development Process

Blade Design Impeller, Housing

Design Rapid Prototyping Aerodynamics Acoustics CFD analysis

Fan Design Prototyping

Design & test 5~10 days

Testing Molding

Verify

Thermal Shock

Production

For all process 4~ 8 weeks

Page 21: Arx Presentation ( CeraDyna )

Fan Production Line

Stator line

Fan assemble line Cooler assemble line

Coiling line

First article inspection

Burning Room

Page 22: Arx Presentation ( CeraDyna )

Processes and Tests

Balance Test ICT Test Pin-inserting

Coil Winding Vertical Injection Burning Rack Burning Room

Function Test

Page 23: Arx Presentation ( CeraDyna )

Fan Auto Production Process

Auto-magnetization Blade balance Test

Auto soldering Auto inset pin process Auto Vertical Injection Auto add oil

Multi electric function test Auto wiring

Page 24: Arx Presentation ( CeraDyna )

24

QUALITY STRATEGY

Design QA

Customer Service

Measuring / Calibrating

Instrument Center

Manufacturing QC

Document Control

Center

• JQE: NPRR, QMP, AQP, PPAP,

SL, Ramp, MP, Continual

Improvement by DMAICR

• SQE: Supplier Auditing, and CI

Tracking

• RoHS

• Real Time Information

Exchange

• Rapidly Response

Mechanism

• In Time Customer Support

• Worldwide Service

• Management of Measuring & Testing Instrument

• Calibrating of Measuring &

Testing Instrument

• MSA: Measurement System

Analysis by GRR

• Documents Release Control

• Notice of Documents

Change

• Filing and Assortment

• Documents Version Control

• IQC, PQC, IPQC, FQC, OQC

• FAI & LAI

• SPC on Line

• S-VLRR

• Weekly report

• OBA

Page 25: Arx Presentation ( CeraDyna )

• 1996 pass ISO 9002 TUV

• 1996 pass IS 9001 TUV

• 1998 pass ISO 14001 BVQI

• 2007 pass TS 16949 QMI

• 2010 pass GB/T28001 CNAS

• 2012 pass QC080000 HSPM IECQ

Quality Management

Page 26: Arx Presentation ( CeraDyna )

Certification

All ARX Products are ROHS Compliant and

Halogen Free

Page 27: Arx Presentation ( CeraDyna )

Reliability Test

Lock Test

Drop Test (IEC-68-2-31 )

Vibration Test (IEC-68-2-6 )

Shock Test (IEC-68-2-29 )

On/Off Test (CNS-C6249 )

The low temperature Test (IEC-68-2-1 )

The high temperature Test (IEC-68-2-2 )

The high temperature and high humidity Test (IEC-68-2-3 )

The high and low temperature circulate Test (IEC-68-2-38)

Dust Test (IEC 60529 )

Page 28: Arx Presentation ( CeraDyna )

Thermal Shock Tester

Magnetic Scanner

Overhead Projector Gravity Shock Tester

Testing Equipment

Page 29: Arx Presentation ( CeraDyna )

Constant Temperature &

humidity Tester

Drop Tester

Vibration Tester

High Temperature Tester

Testing Equipment

Page 30: Arx Presentation ( CeraDyna )

Thermal Resistance Simulator

CMM

Fan Function Testing System LCR Machine Oscilloscope

Rotor Balance Machine

Testing Equipment

Page 31: Arx Presentation ( CeraDyna )

Old structure

Label not able to

seal the oil spilling

Sleeve bearing not able to

seal by old structure to

prevent the evaporation of

lubricating oil effectively

Page 32: Arx Presentation ( CeraDyna )

New design

Advantage: dust proof and anti-lubrication spilled

reduce the gap between

the blade and stator

stand for preventing

the dust entering and

lubricant leaking

effectively.

Uses the entire sealed bearings

structure to prevent the

evaporation of lubricating oil

effectively

Page 33: Arx Presentation ( CeraDyna )

33

Dust Proof

Ceramic Bearing

system

1. Lubricant & Buffer Ditch: Recycle of oil route for bearing and shaft by oil ditch

Prevention of shocking structure

2. Ceramic Shaft & Bearing: Long operating life and stability

3. New Lubricant : work temp -40c ~150c

4. Dust Proof Design – ANSI/IEC IP5X Verified

Design Guide of CeraDyna Fan

Page 34: Arx Presentation ( CeraDyna )

2005 L10 life span test under 70 ℃ 50pcs 2000hrs

75°C

L10 3,432

Page 35: Arx Presentation ( CeraDyna )

2011 L10 test upgrade to 75 ℃ 200pcs 2,000 hrs.

life span upgrade around 5.3 times than 2005, (18,303/3,432)

75°C

L10 18,303

Page 36: Arx Presentation ( CeraDyna )

Thank you !