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ABTREX INDUSTRIES INC.LININGS FOR ABRASION AND CORROSION
FABRICATORS • MANUFACTURERS • APPLICATORS
AND MORE……www.Abtrex.com Abtrex Inc. 800-959-0125
ABTREX HISTORY 1969 - Harold Byars starts Abtrex in metro-Detroit with partner, Jim
Graham Abtrex serves the electroplating industry providing vulcanized plating
equipment including cathodes and tanks
1980 – Abtrex purchases American Fiberglass Fabricators in Elkhart, Indiana
1985 –Abtrex opens Pittsburgh (Leetsdale, PA) facility Located on a rail spur, Abtrex enters into bulk material transport industry
1985 – Abtrex buys Blastco (abrasive blasting company) in South Bend, IN Entire Indiana operation is relocated from Elkhart to South Bend
2009 – Abtrex opens railcar lining operation in Cleveland, TX Located on UTLX property, Abtrex installs state-of-the-art robotic water
blaster to strip old linings from railcars
2011 – Abtrex acquires KSF Chemical Processes in Cambridge, ON
KSF owned intellectual property for Wean United Acid Recovery Systems
2014 – Abtrex Indiana breaks ground on new fabrication facility
ABTREX INDUSTRIES’ FACILITIES
South Bend, Indiana50,000ft², 30 employees
Metal & Plastic Fab, Linings & Coatingswww.Abtrex.com Abtrex Inc. 800-959-0125
OUR QUALITY
www.Abtrex.com Abtrex Inc. 800-959-0125
OUR SAFETY
ABTREX SAFETY• Experience Modification Rate (EMR):
0.81• No recordable incidents this year• No lost days for 3+ years
www.Abtrex.com Abtrex Inc. 800-959-0125
CAPABILITIES• Engineering Services• Corrosion and Abrasion Resistant Linings
• Tank and Vessel Fabrication• Metal• Plastic• Fiberglass
• Pipe Fabrication• Rubber-lined Steel Pipe and Fittings• Fiberglass Reinforced Plastic (FRP) Pipe and Fittings
• Field Installations, Maintenance & Repairs
www.Abtrex.com Abtrex Inc. 800-959-0125
DESIGN AND BUILD SERVICES
Engineering and Design Tools
Solidworks 3D CAD design SoftwareSIEMENS Unigraphics PLM SoftwareAutodesk AutoCAD Software
• 3-D Modeling Software:
• General FEA (Finite Element Analysis)www.Abtrex.com Abtrex Inc. 800-959-0125
DESIGN AND BUILD SERVICES
Electro-Galvanizing Rollwww.Abtrex.com Abtrex Inc. 800-959-0125
FIELD INSTALLATION & REPAIRS• Site Investigation/Inspection• Strip and Reline• Installation/Repair of Fiberglass Pipe and Components• Rubber and Fiberglass Repair• Fiberglass- Carbon filled/ Ceramic filled • Vinyl Ester Resin Rich Coatings (AR)• Polypropylene/Polyethylene• 24-Hour Emergency Service• QA/QC Procedure Documentation• Over 80 Professional Field Service Techs Cross-Trained for
Steel/Rubber or FRP
FIELD INSTALLATION
INTERIOR OF ION EXCHANGE VESSELS (USED IN THE PRODUCTION OF FRUCTOSE AND DEXTROSE) RUBBER-LINED BY ABTREX
www.Abtrex.com Abtrex Inc. 800-959-0125
FIELD INSTALLATION
Rubber-Lined, Field-Erected Thickener Tankswww.Abtrex.com Abtrex Inc. 800-959-0125
FIELD INSTALLATION
Hydrometallurgical Plant in Eastern Canadawww.Abtrex.com Abtrex Inc. 800-959-0125
CAPABILITIES
43m Dia. Thickener Rake - Trial Assemblywww.Abtrex.com Abtrex Inc. 800-959-0125
CAPABILITIES
100% Rubber-covered Feedwell Section for 32m Thickener32’ 5” ID x 17’ 7” sidewalls
CAPABILITIES
Bridge Section for 43m Thickenerwww.Abtrex.com Abtrex Inc. 800-959-0125
CAPABILITIES
Hydrocyclone Clusterswww.Abtrex.com Abtrex Inc. 800-959-0125
CAPABILITIES
Turnkey Hydrocyclone Clusters Fabricated, Lined, Painted and Assembled by Abtrex for Weir
Minerals
www.Abtrex.com Abtrex Inc. 800-959-0125
CAPABILITIES
www.Abtrex.com Abtrex Inc. 800-959-0125
CAPABILITIES
Copper Cleaner Flotation ColumnsSize: 8’ Dia. x 26’-3” Ht.; 15,300lb (empty)
CAPABILITIES
Rubber-Lined, Stainless Steel Trommels
PAST PROJECTS: STEEL WHSE. PICKLE LINE
Customer: Steel WarehouseLocation: Calvert, ALDate: 2011-2012Scope of Supply: Steel rubber-lined Pickle Tanks and FRP Duct workValue: $406,000
www.Abtrex.com Abtrex Inc. 800-959-0125
PAST PROJECTS: DUKE ENERGY ABSORBER RECYCLE PIPING
Customer: Duke EnergyLocation: Roxboro, NCDate: 2014Scope of Supply: (42) Steel, rubber-lined Pipe SpoolsValue: $500,000
www.Abtrex.com Abtrex Inc. 800-959-0125
PAST PROJECTS: EAGLE MINE/HUMBOLDT MILL
Customer: Fluor, GreenvilleLocation: Ishpeming, MIDate: 2013-14Scope of Supply: (17) Steel, rubber-lined Pump BoxesValue: $600,000
www.Abtrex.com Abtrex Inc. 800-959-0125
PAST PROJECTS: MORENCI MINECustomer: URSLocation: Morenci, AZDate: 2013-14Scope of Supply: (381) Steel, rubber-lined Pipe Spools, 24” and 48” dia.Value: $3,700,000
www.Abtrex.com Abtrex Inc. 800-959-0125
RECENT PROJECTS: ADM
Customer: Archer Daniels MidlandLocation: Columbus, NEDate: June-July 2014Scope of Supply: Strip & Re-line two (2) Ion Exchange VesselsValue: $512,000.00
Customer: Archer Daniels MidlandLocation: Marshall, MNDate: October-December 2014Scope of Supply: Strip & Re-line two (2) Ion Exchange VesselsValue: $288,000.00
www.Abtrex.com Abtrex Inc. 800-959-0125
PROJECT REFERENCE LISTClient Equipment Dimensions &
Weight/Capacity Year Approx. Value
URS Tailings Slurry Pipe 24" to 48" dia. 2014 $3,700,000.00
Duke Energy Absorber Recycle Pipe Headers 48" to 18" 2013 $1,460,000.00
FLSmidth – SLC Mill Thickener Ass’y. 43m; 101,000# 2011 $450,000.00 FLSmidth – SLC Mill Thickener Ass’y. 29m; 97,000# 2012 $315,000.00 FLSmidth – SLC Mill Thickener Ass’y. 32m; 66,000# 2012 $475,000.00 FLSmidth – SLC Flotation Cell Ass'y. 120; 48,000# 2012 $180,000.00
Weir Slurry Group Hydrocyclone Ass’y. 9,800# 2011 $165,500.00
Weir Slurry Group Magnetation #1 & #2 Hydrocyclone Project
(4) 8x500, (3) 22x150, (1) 4x250;140,000#
TOTAL2012 $700,000.00
Steel Warehouse Continuous Pickling Line 300’ long; 220,000# 2012 $750,000.00 Weir Slurry Group Attrition Machines 14,000# 2010 $83,450.00
TIC-MolyCorp Rubber Lined Pipe 4,600 lineal feet 2011 $750,000.00 Eriez Flotation Column 8’ x 26’-3” 2011 $150,000.00
OUR CUSTOMERS
www.Abtrex.com Abtrex Inc. 800-959-0125
REFERENCES Corn Sweetener
Archer Daniels Midland Company (ADM) Contact: Darryl Munsinger400 West Erie Rd Phone: 507-537-2511Marshall, MN 56258-2744 Cargill Inc. Contact: Ms. Adebola Durosawo3201 Needmore Rd Phone: 937-237-2561Dayton, OH 46414
Field Erected Tanks M.L. Smith Jr., Inc. Contact: Moe Hansen2330 Farmerville Hwy Phone: 318-255-4474Ruston, LA 71213-1717
Kennedy Tank Contact: Paul Bolin833 East Sumner Avenue Phone: 317-780-3528Indianapolis, IN 46227
www.Abtrex.com Abtrex Inc. 800-959-0125
REFERENCESPlating/Galvanizing
Walbridge Coatings Contact: David Swemba30610 E Broadway Phone: 419-661-5952Walbridge, OH 43465
Lacks Enterprises Contact: Ben Wesley5460 Cascade Road SE Phone: 616-443-6087Grand Rapids, MI 49546
IN Tek/IN Kote (Areclor-Mittal) Contact: James McGranahan30755 Edison Road Phone: 574-654-1733New Carlisle, Indiana 46552
Steel ProcessingSteel Warehouse Contact: Jerry Czajkowski2722 West Tucker Dr. Phone: 574-236-5100South Bend, IN 46619 US Steel Contact: Samer Aweidah600 Grant Street Phone: 412-433-5833Pittsburgh, PA 15219 [email protected]
REFERENCESPower Plants
Duke Energy Contact: Russ Steinmetz6293 Beaver Rd Phone: 513-467-4839Rabbit Hash, KY 41091 [email protected] EON-US Contact: Charles Ransdell820 W. Broadway Phone: 502-627-3299Louisville, KY 40232 Hitachi America Limited Contact: William Knowles50 Prospect Phone: 914-524-6700Tarry Town, NY 10591
Big Rivers Electric (Coleman Station) Contact: Christa Lucas4982 River Rd Phone: 270-844-6983Hawesville, KY 42348
Duke Energy Progress Contact: Reggie Clay1700 Dunnaway Rd.Phone: 336-597-6116Semora, NC 27343 [email protected]
www.Abtrex.com Abtrex Inc. 800-959-0125
REFERENCESMining Equipment
FLSmidth Salt Lake City Contact: Mark Nielsen7158 South FLSmidth Drive Phone: 801-871-7936Midvale, Utah, USA 84047 [email protected] Weir Minerals Contact: Debra Switzer2701 S Stoughton Rd. Phone: 970-665-9149Madison, WI
Metso Minerals Industries, Inc. Contact: Betsy Day240 Arch St. Phone: 717-849-7201York, PA 17403
Eriez – Flotation Division Contact: Kris Barnes7168 Honeyman St. - Unit 1 Phone: 604-952-2300Delta, BC Canada V4G 1G1
URS Contact: Michelle Rodriguez8181 E. Tufts Avenue Phone: 303-796-4719Denver, CO 80237 [email protected]
www.Abtrex.com Abtrex Inc. 800-959-0125
THANK YOU!
Doug Hardy, Sales Engineer • 800.959.0125 • [email protected]
Chuck Groom, Project Manager • 800.959.0125 • [email protected]
Keith Byars, President • 800.959.0125 • [email protected]
Please contact us for more information or questions about today’s presentation.
www.Abtrex.com
www.Abtrex.com Abtrex Inc. 800-959-0125