IMERYS STEELCASTING INDIA Pvt. Ltd.(Formarly Stollberg India Pvt. Ltd.)

Sustainability Expo 2016

- Bimal K. Sarkar

17th of June 2016

IMERYS STEELCASTING INDIA Pvt. Ltd. 1999 – Incorporated as a subsidiary of

Stollberg GmbH,

2002 – Operation Started.

2004 - Acquisition of Stollberg by S&B Group .

2014 - New JV for Bentonite – Gimpex S&B India Pvt. Ltd. (50%) .

2015 - Acquisition of S&B by IMERYS

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Accreditation

Quality – ISO 9001:2008 in 2004

Environment - ISO 14001:2004 in 2007

Health & Safety - OHSAS - 18001:2007 in 2009

Our Approach & Commitment Health & Safety :

Health & Safety is our priority, ‒OHSAS 18001 : 2007 Certified‒ Take 5‒Serious 6

Human Rights We respect Human wrights in totality SA 8000 Certification Audit completed.

Ethical Business We practice ‒Employee code of conduct‒Supplier code and conduct‒Regular supplier evaluation / audit

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Unique initiative of IMERYS group

Our Approach & Commitment Social Responsibility

>2% of Net profit committed to CSR Involve in the area of

‒ Education and Skill development‒ Support to destitute / orphanage ‒ Drinking water ‒ Health and hygiene of surrounding community

Environment Committed to

‒ Protect environment & control pollution‒ Minimize consumption of natural resources ‒ Generation of waste in our operational practice by reusing & recycling

ISO 140001 : 2004 Certified ISO 50001 : 2011 (in process) Increased usage of industrial waste. (> 15%) Reduction of waste generation by improving Yield Emission 2/3rd of Statutes ZERO Process Discharge Logistic Optimization

‒ Reduced fuel consumption by optimizing truck loading ‒ Substituting import material with indigenous

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Tree Plantation

2013 2014 2015

97.197.6

98.9Yield

2014 2015 2016YTD

13.3115.52 15.82

Reuse of Industrial Waste (%)

Projects with TATA Steel

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New Technology (Conservation of natural resources)Auto Flux feeder Reduce use of casting flux by 10% to 30% , (saves natural

resources) Improve Steel quality upto 0.5% ( 0.1% improvement can save ~ 3500MT of natural resources / Yr. for 1.0 Mtpa ) Saving @ Rs. 2.4Cr / Yr . for 1.0 Mtpa with 0.1% Quality

Improvement

Manual Flux Feeding Auto Flux Feeding

Projects with TATA Steel

New TechnologyLadle SLAG Detection System

Enhance steel cleanliness Consistently optimize yield vs. slag carryover Expand tundish sequence length Eliminate premature closing of ladles Reduce nozzle clogging

Saving > Rs. 2 Cr for 1.0 MTPA

Mold Oscillation Monitoring System Rapidly identify mold oscillator mechanical/control issues Prioritize maintenance of caster mold oscillators Compare oscillator performance in non casting and casting conditions Evaluate optimal casting practices Evaluate mold lubrication practicesSaving > Rs. 1.8 Cr for 1.0 MTPA

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Projects with TATA Steel

Green InitiativeReplacement of Cardboard box to Bulk bag

packing Conservation of tree (“A ton of recycled paper saves 12 trees”)‒Elimination of paper packaging ‒Replacement of One Cardboard box saves ~12 Kg of paper 1000 C. Box Replacement can Save 144 tree Source: http://conservatree.org/learn/EnviroIssues/TreeStats.shtml

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Projects with TATA Steel

New Product Development

High speed product for Peritectic grade Speed up to 1.4 mtr / min

Product for CSP caster for all range of speed Accutherm ST-SP/221-BG for Speed up to 7 mtr / min

Product Evaluation for Skin Panel Grade Accutherm ST-SP/SLM 6-400

End cast powder To reduce the wastage of liquid metal towards end of

casting

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Sustainable Development

Social responsibility Adaptation of Orphanage Home.‒We sponsor 50% of running cost

Food and educational expenses in full. Providing educational aid like P.C Etc. Providing Computer Training

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THANKS

TeamIMERYS Steelcasting India