VKPC – PM#1

Training

Reel

Introduction

1. Introduction Trainer

2. Training Schedule

Introduction of the Trainer

Teiichi Tanaka

Paper Machine Engineering Dept.

Training Schedule

Training Time

Breaks

Lunch

Question and Answer

Technical Data

1. Basic Design Data

Basic Design Data – Layout data

Design widthWire width 5.950 mmUntrimmed paper width on pope 5.300 mm

Basis weightT1 (Pulp on Top) 125 - 275 gsmT2 (100% OCC) 125 - 250 gsmCM 105 - 125 gsm

Design production At PM reel max. 744 to/24hWith efficiency 100%Moisture at reel 8%Basis weight 125 gsm (Reference liner grade)

Paper Grade Liner Board (Test Liner: T1, T2)Corrugating Medium

Basic Design Data – Layout data

Reel spoolMax. parent reel diameter: 3.000 mm

Hand of machineStanding at the headbox 　facing the reel: Drive on right hand side

Operating speedProduction speed range 355 - 800 m/minDrive speed 900 m/minDesign speed 900 m/minBalancing speed 900 m/min

Content

General Primary Arm Secondary Arm Spool Brake & Stopper Spool Starter Doctor Spreader Roll Drum Cooling Spool Magazine Turn Up System Rope Carrier Hydraulic Flow Pneumatic Flow Sheet Threading Nip Control Operation Panel Touch Panel Operation Flow

General

Primary Arm with Reel Spool Holder

Hydraulic CylinderSpool Holder

Reel Spool

Gear Segment

Pinion Gear

Hydraulic Cylinder

Cross Shaft

Secondary arm

Secondary Arm

Kicker Arm

Reel Spool

Reel Drum (=1070)

Hydraulic CylinderRod Cross Shaft

Spool Brake Reel Spool

Brake Shoe

Brake Arm

Hydraulic Cylinder

StopperStopper Arm

Reel Spool

Stopper Bolt

Shock Absorber

Spool Starter

Reel Spool

Reel Drum

Belt

Air Cylinder

Drive Motor

Doctor

A = 1070

Oscillation Motor

Doctor Blade

Blade Holder

Air Cylinder

Spreader Roll

Drum Cooling

Water& Air

Spool Magazine

Hydraulic Cylinder

Crane Hook

Reel Spool

Slide Arm

LM Guide

Hydraulic Cylinder

Rack & Pinion

Transfer Arm

Turn Up System (1)

RCS 2000-Turn Up System

Paper tape storeControl cabinet

Operating control console

Inductive sensor

Brake unit

Tape guide shoe

Rail

Tape guide clips (set)

Feeder motor

Feeder bracket

Rail head

Turn Up System (2)

Rope Carrier (1)inside

outside

Rope Carrier (2)

Rope

BM Scanner

Sheet threading condition

For BM section

Rope Carrier (3)

Rope

Retract condition

For BM section

Rope Carrier (4)

Rope

Hydraulic Flow (1)

P-HR2 P-HR1

Hydraulic Flow (2)

P-HR2 P-HR1

Pneumatic Flow (1) – Pneumatic Valve Stand

Pneumatic Flow (2) – Pneumatic Valve Stand Piping Diagram (1)

Pneumatic Flow (3) – Pneumatic Valve Stand Piping Diagram (2)

Pneumatic Flow (4) – Reel Drum Air Panel

Pneumatic Flow (5) – Reel Rope Stretcher Panel

Sheet Treading (1)inside

outside

Sheet Treading (2)

Rope

BM Scanner

Sheet threading condition

For BM section

Sheet Treading (3)

Rope

Retract condition

For BM section

Sheet Treading (4)

Rope

Operation Panel (1)

Operation Panel (2)

Touch Panel (1)

Touch Panel (2)

Touch Panel (3)

Touch Panel (4)

Touch Panel (5)

Operation Flow (1)

Operation Flow (2)