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IGNITION SYSTEM > PARTS LOCATION

Toyota 1 kr-fe engine ignition manual

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Page 1: Toyota 1 kr-fe engine ignition manual

IGNITION SYSTEM > PARTS LOCATION

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Page 4: Toyota 1 kr-fe engine ignition manual
Page 5: Toyota 1 kr-fe engine ignition manual
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IGNITION SYSTEM > SYSTEM DIAGRAM

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IGNITION SYSTEM > ON-VEHICLE INSPECTION HINT:

In this section, the terms cold and hot refer to the temperature of the coils. Cold means approximately -10 to 50°C (50 to 122°F). Hot means approximately 50 to 100°C (122 to 212°F).

1. PERFORM SPARK TEST

1. Check for DTCs.

NOTICE:

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Page 11: Toyota 1 kr-fe engine ignition manual

If a DTC is present, perform troubleshooting procedure for that DTC.

2. Check whether sparks occur.

1. Remove the ignition coil (). 2. Remove the spark plug. 3. Install the spark plug onto the ignition coil and connect the ignition coil

connector. 4. Disconnect the 3 injector connectors. 5. Ground the spark plug. 6. Visually check that sparks occur while the engine is being cranked.

NOTICE:

• Ground the spark plugs when checking them. • Replace the ignition coil if it has been stuck or dropped. • Do not crank the engine for more than 2 seconds.

3. Perform the spark test according to the procedure below.

1. Check that the wire harness side connector of the ignition coil with igniter is securely connected.

Result: Result Proceed to

NG Connect securely OK Go to next step

2. Perform a spark test on each ignition coil with igniter. 1. Replace the ignition coil with igniter with a normally functioning

one. 2. Perform the spark test again.

Result: Result Proceed to

OK Replace ignition coil with igniter

NG Go to next step

3. Check the power supply to the ignition coil with igniter. 1. Turn the Ignition Switch on (IG). 2. Check that there is battery voltage at the ignition coil positive (+)

terminal.

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Result: Result Proceed to

NG Check wiring between

engine switch and ignition coil with igniter

OK Go to next step

4. Check the resistance of the crankshaft position sensor.

Standard resistance: 1,850 to 2,450 Ω at 20°C (68°F)

Result: Result Proceed to

NG Replace crankshaft position sensor

OK Go to next step

5. Check the IGT signal from the ECM.

Result: Result Proceed to

NG Check ECM

OK Repair wiring between ignition coil and ECM

4. Using a 16 mm plug wrench, install the spark plug.

Torque: 18 N*m 183 kgf*cm , 13 ft.*lbf

5. Install the ignition coils ().

2. INSPECT SPARK PLUG NOTICE:

• Do not use a wire brush for cleaning. • Do not attempt to adjust the electrode gap of a used spark plug.

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1. Check the electron.

1. Using a megaohmmeter, measure the insulation resistance.

Standard resistance: 10 MΩ or more

If the resistance is less than the specified value, proceed to step (*3).

HINT: If a megaohmmeter is not available, perform the following simple inspection instead.

2. Alternative inspection method:

1. Quickly accelerate the engine to 4,000 rpm 5 times. 2. Remove the spark plug.

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3. Visually check the spark plug. 4. If the electron is dry, the spark plug is functioning. Proceed to step 2. 5. If the electrode is damp, proceed to steps (*1), (*2) and (*3). 6. Install the spark plug.

3. Check the spark plug for any damage to its threads and insulator. (*1) If there is any damage, replace the spark plug.

Recommended spark plug: Supplier Parts code DENSO K20HR-U11

4. Check the spark plug electrode gap. (*2)

Maximum electrode gap for used spark plug: 1.3 mm (0.051 in.)

If the gap is greater than the maximum, replace the spark plug.

Correct electrode gap for new spark plug: 1.0 to 1.1 mm (0.039 to 0.043 in.) NOTICE: Bend only the base of the ground electrode when adjusting the gap of a new spark plug.

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5. Clean the spark plugs. (*3) If the electrode has traces of wet carbon, clean the electrode with a spark plug cleaner and then dry it.

Air pressure: 588 kPa (6 kgf/cm2, 85psi) Duration: 20 seconds or less HINT: Only use the spark plug cleaner when the electrode is free of oil. If the electrode has traces of oil, use gasoline to clean off the oil before using the spark plug cleaner.

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IGNITION COIL > COMPONENTS

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IGNITION COIL > REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

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2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

1. Remove the 4 clamps.

2. Remove the 2 clamps and remove the air cleaner cap.

3. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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1. Remove the air cleaner filter element from the cylinder head cover.

4. REMOVE IGNITION COIL NO.1

1. Disconnect the 3 connectors.

2. Remove the 3 bolts and 3 ignition coils.

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IGNITION COIL > INSTALLATION 1. INSTALL IGNITION COIL NO.1

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1. Install the 3 ignition coils with the 3 bolts.

Torque: 9.2 N*m 94 kgf*cm , 81 in.*lbf

2. Connect the 3 connectors.

2. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

1. Install the air cleaner filter element as shown in the illustration.

3. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

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1. Install the air cleaner cap with the 2 clamps.

2. Tighten the 4 clamps.

4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque:

5.4 N*m 55 kgf*cm , 48 in.*lbf

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Page 24: Toyota 1 kr-fe engine ignition manual