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Sphinx Worldbiz LtdManufacturing Engineering Presentation
“Your Partner in Reducing Product Development Time & Costs”
Company Profile
Quality Policy
Sphinx complies with ISO 9001 and ISO 27001to meet or exceed customer's requirements.The success of Sphinx depends on ourcommitment to employee involvement,continuous improvement, and improvedbusiness performance goals.
Sphinx Worldbiz Limited is a modern engineering
company, dedicated to provide high quality design
and product development services for industry.
We offer full range of design and product
development services from idea generation and
problem-solving to ramp-up and training. Our
assignments cover wide range of fields of industry.
We aim to build up long-term cooperation and fully
satisfy our clients design and product development
needs.
We are a complete design development consultancy
that combines our innovative thinking and
engineering background to create unique designs,
we then develop them from concept to manufacture.
Sphinx provides a unique blend of design creativity
and engineering talent. Our expertise allows clients
to remain focused on their own goals as we
efficiently handle all of their design requirements.
Our proven approach will reduce your design &
development times, streamline your project and
ultimately improve your business tool
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Company History
Openeddedicated
office for BIW Fixture Design
in Pune
Strength went up from 170 in
Year 2014 to 230 in Year
2016
2014 - 2016
Foray into Mfg
Engineering
Foray into Formability
analysis
Foray into metal
prototype Business
Strength increased to
150
2009-2013
Shifted to NOIDA Office with 7500 sq. ft. floor area
Foray into Software
Development
New Customers added like L&T,BHEL and NTPC
2007
New Customers added like
Maruti , Ford, GM, Escorts
and Claas
2003
Associated with ICML
and designed Rhino SUV
1999
Strength of company
went up to 30
1998
Incorporation
Started with 5
Engineers
1996
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Weld Shop Tool DesignService Capabilities
SPHINX is a full service Engineering consulting with a global reach that
provides its clients with the right solutions to every project. We providecomplete end to end solutions in Automotive Body-in-White , OLP(Off –Line-Programming ), Arc Welding & 3D simulation for robotic lines.
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Who We Are:
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Sphinx offers a complete BIW Fixture Designing solution and Robot Simulationsolution for automation of production lines around the world.Starting from the product to manufacture, we design and manage the productionprocess, designing production and assembly lines (tooling and welding cells, robotics,palletizing, automation, special machines, laser, computer vision, etc.).
Sphinx can supply highly skilled and specialized engineers trained in all manners ofsimulation and CAD packages.
Our effort is focused on providing simulation and engineering solutions to a widerange of Customers.
Our quality standards are applied to the design development and validation so as toreach high quality products for the fastest deployment on the customer's site.
Our engineers make use of state-of-the-art quality control tools that ensurecompetitive pricing.
BIW Standard Experts :
Weld Shop Tool Design
• Tooling Design
• Prototype & CKD Tooling
• Production Tooling
• Arc Welding Tooling
• Material Handling Equipment
• Weld Gun Study
• Ergonomic Analysis
Sheet Metal Production Solutions
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Project Phases
PLANNING & SIMULATION ProjectsSphinx
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SERVICES:- Spot plans- Sop- Standard Process Designer + integr. Robcad customization ; - Layout and foundation plan- Cycle timing, - Weld gun arm shape design,- Kinematics,- Ergonomic analysis, - Documentation- OLP and Start-up on site
Project Management : ROBCAD & Process Simulate Studies
Body Side , Side Panels , Doors, FramesUnderbodiesWheel HousesFront Panels , Dashboards, Dash panel
Body in White Sub-Frame Production
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Selected Projects:2011/2012/2013
Amarok “Cargo Box “ Hannover
MQB 37-X (GOLF- LEON)Seitenteil –Stirwand -Saüle-A- Saüle-C Radhaus hinten außen (Body side -Dash Board- A-Pilar- Wheel Housing)Wolfsbourg (OLP integration Mod.379 Stirwand - Saule A with Mod. 370 )Zwickau - Czech Republic - Barcelona
BODEN VORN “ PORSCHE CAJUN”Boden hinten / Rear Floor Leipzig (Germany)
2013/2014 /2015 Currently
JAGUAR LAND ROVER X-760 X-761 L-560 West Midland ( U.K. )
Planning and Simulation Project Details
3D ProjectsSphinx
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Support for design and development of BIW Welding
fixtures, Grippers, Inspection fixtures, Assembly fixtures and
Tooling in the following areas :
• Design from concepts.
• Modification of existing design.
• Detail / manufacturing designs.
• Generation of BOM in excel format and also usingsoftware like KSL.
• Technical Documentation like spot plan, shim plans,seam plan etc.
• Designing of complete CO2 welding cells.
Our team is conversant with 3D design and detailing standards ofvarious OEMs
Tooling Engineering Capabilities
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VW - 250, 251Design of tackle for Body-side
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VOLKSWAGEN- VW54X Gripper for back door panel 3D
VOLKSWAGEN- VW54XHandling gripper for member complete3D
VOLKSWAGEN- VW54XHandling gripper for door3D
VOLKSWAGEN- VW326-LWBHandling gripper for bodyside3D and 2D
VW3763D finish and Detailing of Setting Jig of Rear panels
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VW3763D finish and Detailing of Body side Greifer
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VW3D finish and Detailing of Engine Compatment
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FORD- C519END EFFECTOR
3D+2D(85R2)
SOW:With use of ref data create new Gripper concept as per new production part.
FORD- B515
GEO FIXTURE3D+2D
FORD- B515
GEO FIXTURE3D+2D
FORD- B515
GEO FIXTURE3D+2D
FORD- B515
LOADING STATION3D+2D
FORD- B515BODYSIDE QUARTER INNER
3D+2D
FORD- B515BODYSIDE QUARTER INNER
3D+2D
FORD- B5157L BODYSIDE
3D+2D
FORD- B515END EFFECTOR
3D+2D
VOLKSWAGEN-AU276Tailgate 3D and 2D
VOLKSWAGEN-AU276Front hood3D and 2D
VOLKSWAGEN- VW-Porsche PO62x TuerenCMT welding fixture for Door complete3D and 2D
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BMW-G38BBL LINK
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BMW-G38 DOPEL H
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BMW-G38TUNNEL
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BMW-G38PASSDA
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BMW-G38UNDERBODY
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BMW-G38 PROCESS GRIPPER UNDERBODY
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BMW-G38PROCESS COMBI GRIPPER FOR TUNNEL & BBL
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BMW-G38HANDELING COMBI GRIPPER
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BMW-G3XLONGMEMBER
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BMW-G3XSIDEMEMBER
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BMW-G3XUNDERBODY GRIPPER
BMW G38Design Docking Fixture/ Gripper for Under body
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BMW G38Design Combi gripper for Under body
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BMW-F483D finish and Detailing Door Side Seal
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TESLA_X_BFS01-02Design of Prototype welding fixture for‘body-side outer front’
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TESLA_X_BFS03-04Design of Prototype welding fixture for ‘body-side inner front’
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General MotorsDesign of Combo Handling Gripper for‘Panel B pillar Inner Upper’
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2D ProjectsSphinx
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• Detailed Manufacturing Drawings
• Bill Of Materials (BOM)
• Weld Point Documentation
Detailing & Documentation
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VW_AU426_Q5Detailing ZSB_Tunnel
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VW_AU426_Q5Detailing _ZSB and Details
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VW_AU491_CDetailing _ ZSB
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VW_AU426_Q5Detailing _ EURO gripper
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VW_AU426_Q5Detailing _ KSL BOM generation
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Generation of BOM
Excel Sheet BOM
BOM for customer using
software KSL
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BMWDetailing _ GA
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BMWBOM GENERATION BY BOM SOFTWARE
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JLRDETAILING STANDARDS
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References The team has people with vast expertise in the area of BIW fixture design and
simulation. The past experience includes prestigious projects like:
BMW R56 VW 376 AU 426 AC 238 PORSCHE PO62x JLR X260
BMW F33 VW 378/379 AU 276 DC BR212 PORSCHE CAJUN X-760/ X-761
BMW F36 VW 483 AU 494 PORSCHE PO536 L-560
BMW F45 VW 326 AU 493 PORSCHE BY634 X - 540
BMW F60 VW 54x AU 651 Ford B2e PORSCHE PO416 X - 590
BMW G38 VW 370 AU 49X Ford B299 PORSCHE PO661
BMW G2x/G3x VW 416 AU 37XX Ford V408 PORSCHE PO664
BMW F39 VW 626 AU 48X Ford C519
BMW F48 VW 250/251 AU 58X Ford B515 RR 11/12/31
BMW X3 VW MQB-A0 AU 536 TESLA S
BMW G01/G02 VW 276 AU 583 TESLA PROTOTYPE
BMW F30 VW 270
BMW F32 VW 536 SK48x LB636
V431 SK326 FIAT X6H AND MANY MORE……..
Proposed Engagement Models
Flexible engagement models to meet customer needs
Dedicated / Project based
Blended / Hybrid
( Off-shore )
( Onsite + Off-shore -Project based )
Onsite
( At customer’s location)
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Capacities
Capacities per year
•Fixture Design in Catia V5 c. 96 000 h
•Fixture Design in FIDES c. 15 000 h
Software Resources
• CATIA V5 – 24x
• Unigraphics – 8x
• FIDES – 8x
56 Full-time employees
•48 Fixture Designers in CATIA
•8 Fixture Designers in FIDES
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Value Proposition
Domain Knowledge
And expertise
• 20+ years of engineering pedigree
• Capability to handle multi – portfolio,
SLA driven outsourcing assignments
Cost Savings of 20% to 30%
And faster time to market
• Innovative Pricing models
• Flexible engagement models
• Faster time to market, by utilizing Two
Shift operation
Resource capability /
Availability
• Large pool of talented resources
• Buffer resource to meet ad-hoc requirement
• Good Domain Leadership available
Minimize Risk• Support team readily available
• Balance project team structure having
strong project implementation experience
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Thank You.
If you would like some more information or have any questions, pleasefeel free to contact us.
Sphinx Worldbiz LtdA27-C, Sector 16Noida 201 301INDIA
Phone: +91-120-4736400 Mobile: +91-9873905067Email: [email protected]: www.sphinxworldbiz.com
Sphinx Worldbiz Ltd804, 8th Floor, Pride Icon,Kharadi , PUNE-411014,INDIA
Phone: +91-20 65205602 Email: [email protected]: www.sphinxworldbiz.com
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