Smart Filtration Solutions - For Clean & Dry Diesel Fuels & Oils

ENHANCED CLEANLINESS - OPTIMUM PERFORMANCE

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Smart Filtration Solutions is an international filtration company, with offices in USA, UAE and Turkey. Our business is all about taking your preventive maintenance practices to the next level. Our goal is to help our customers protect their bulk fuel storage tanks, fuel and expensive equipment by refusing entry of harmful contaminants. We offer Ultra High Efficiency Filters that fit on our innovative square tube manifolds & filter heads to accept high flow rates and extend service life.


“There’s no question that the use of contaminated fuel in modern fuel systems can cause a host of problems with machinery,” says David Barker, a product support consultant in Caterpillar’s Global Mining Division. “But there are things sites can do to control the cleanliness of the fuel they use.” viewpoint 2010: Issue 6 A publication of Caterpillar Global Mining

CONTAMINANTS AND EFFECTS HOW DIRT GETS INTO FUEL:

During Operation (Breather, Transportation, Filling)

Maintenance

Breakdown Of Rubber

Pumps, Motors, Tanks

EFFECTS OF DIRT AND DUST: Small Particles: System components failure over time (injector wear, over consumption, loss of power)

Larger Particles: Immediate catastrophic failure (fuel pomp failure, injector blockage)

Typical particle size range in fuels is between 1-50μm

HOW WATER GETS INTO FUEL: On delivery from supplier

Condensation in tank

Leakage into tank (rain, pressure washing, ground water...)

Ingress from atmosphere (humidity)

Human error (unprotected vents, fill ports, seals...)

EFFECTS OF WATER: Contributes to Fuel & Additive Drop Out Problems

Promotes Rust, Corrosion, Deposits, Acid Formation and Algae Growth

Reduces Fuel Lubricity (when emulsified) and Flow (when freezes)

Plugs Injector Nozzles and can reduce Injector Life by up to 10x

Pitting And Cavitation

Promotes Microbial Growth

CONTAMINANTS AND EFFECTS

LEGISLATION CHANGES THE WORLD: EURO 4, 5 AND 6 TIER4

COMMON RAIL FUEL INJECTION SYSTEM 2000 BAR OF PRESSURE

ISO 4406 CONTAMINATION CODES

MICRO DAMAGE IN INJECTORSNEEDLE SURFACE WEAR:

Excessive overflow within injector

Too little injection

Bad atomization due to lower injection pressure

Loss of power

PARTICLE RELATED ENGINE FAILURE MECHANISMS Lower injection pressure

Bad atomization

Fuel jet

Fuel drip

RESULTING IN: Washing away of oil film -> seizing

Piston melting

Lubricant dilution -> bearing failure

Onboard filters are designed to provide final filtration for moderately clean fuel. Engine filtration is not intended to clean fuel contaminated with large amounts of dirt and water. If contaminated fuel is used, the capability of the onboard filtration is overwhelmed and injectors either wear out prematurely or seize. This means more maintenance and more downtime.

THE ON VEHICLE PROBLEM

SMART FILTRATION SOLUTION

ULTA HIGH EFFICIENCY FILTERS ON THE INLET MANIFOLDS SMART FILTRATION BREATHERS ON TANK VENTS SMART FILTRATION KITS ON THE OUTLET DISPENSERS

BUILT TOUGH!

MOST PREMIUM PRODUCTS MADE BY DONALDSON 24 BAR OF WORKING PRESSURE & 55 BAR BURST RATE HIGH FLOW MANIFOLDS & HEADS RANGING FROM 246 LPM TO 2650 LPM INORGANIC PATENTED MEDIA ENSURES DEPTH FILTRATION

SMART FILTRATION PRODUCT LINE

FILTER ELEMENTS

MANIFOLDS

TANK BREATHER

SMART FILTRATION KITS

FILTRATION CART

SMART FILTRATION VS COMPETITION

LOW COST EASY TO SERVICE, TIME REQUIRED: 20 MINUTES

HIGH COST, DIFFICULT TO TRANSPORT & INSTALL DIFFICULT TO SERVICE, TIME REQUIRED: AT LEAST 2-3 HRS+

SMART FILTRATION APPROACH

PHASE 1 – SITE SURVEY, DESIGN AND RECOMMENDATIONS PHASE 2 – PRODUCT DELIVERY AND INSTALLATION SUPPORT PHASE 3 – TRAINING AND TECHNICAL SUPPORT TO ENSURE ONGOING CLEANLINESS LEVELS.

SMART FILTRATION TYPICAL INSTALLATIONS






Automotive

Smart Filtration Solutions - For Clean & Dry Diesel Fuels & Oils