Installation instructions for retrofittinga cruise control regulator in the Golf IV !Golf IV Variant TOl! petrol engine withelectronic throttle control (E-Gas), Bora !Bora Variant TOl! petrol engine withelectronic throttle control (E-Gas)

-:

SEK-0354 I

Note:Due to the safety regulatians which apply to the hanG~'ingaf airbagcampanents, this retrafit can anly be installed by pertner dealershipsaf Valkswagen AG. Gading in the engine cantral unit s: eiso required.These activities shauld be carried aut anly in a penner aeelershipaf Valkswagen AG.

-Nr.1J0012175A

e service kit:mn switch

:1n~iOn;al" dicator switch with switch

ess for CCS (interior)ess for CCS

r.s:a;.;3tJc~n description

ools, workshop equipment,measuring equipment and

accesseries requiredanual "Body Installationerior"anual "Electrical System"rrent Flow Diagrams,

cal Fault Finding and Fittingocations

332 Torque spanner- 2 m)

51/B, VAS 5052 Vehiclesis, Measuring and Information

53 Vehicle Diagnostic System8 Wiring Harness Repair Set

p")CE~ as follows:

sconnect the battery ground6.

o es:ain the radio code before

.scotmec "ng the battery.. = ...t- e lIowing steps, it is essentialol/ow the repair manual

l s allation Work, Interior ine 69.

Important!Work on the airbag system maybe carried out only be trainedspecialists. The relevant safetyrequirements must be observed,see Safety Notes on the Airbag inthe Repair Manual (Chapter 69).

-2-

I SEK-0340 I

I SEK-0340 I

- Release the steering column adjustingmechanism.

- Pull the steering wheel -1- out andpush it into the upper position.

- Secure the steering column adjustingmechanisrn.

- Turn the steering wheel -1- until thespoke of the steering wheel is vertical.

:1-":-'IUA- .75 mm longer into me hole in the

steering wnee, retainer from the rear(insert screv.-dr!ver about 45 mm).

- Push the screv•.driver upwards Arrow.This pushes :.~esecuring clamp -6-backwarris a.-:::: releases the snaphook -3- en ::-e airbag -4-.

- Use the SG.TF- pwcedure to release thehook on ms ÛäL5:- side.

~..:t ms :;.:..:g connection -2- on;::-;::set it aside carefully.

eel -1- to theeels are pointed

- Rem ent screw -5-.

- Pullstee -

-eel off of the

-3-

SEK~

- 'int sacket screw is treated= seesent, and can be used up to

_.-= = zcnch mark after each time it is

=~r:G tarque 60 Nm, see repair

- =''='--'e the attachment screws -2-,-4- an the trim of the steering

_____.- switch.

- ~=::-=;e the attachment screws -1-- _c. :.~ehandle of the steering colum- :-::"'...:'3"':.:1gmechanism.

=::::he handle and remove the__ Si"::im for the steering column

-::; upper trim -1- inlrection of the arrow A -.

smove the trim top -2- inîrection of the arrow B - fr,

I SEK-0003 I

ion -1- to

::-c"~JL "z: :~2..:ps -arrows-. 9 and pull

~ -F138- must!XI:" z" :.-s centre position

-= ====s if necessary).

,..,...'"·•.......n switch

- Discoto the 5:=-=remove

lug connectionsswitch and

- Rem column switch.

~=tr::-.c':<::'":~lug on the steering-- a screwdriver

-=:::::;:~la indicator switchviper switch.

- Replace rre ·:f:,;5CÛonalindicatorswitch us ~~ me cirectional indicatorswitch wr.;;. ces contalnee in theservice

-5-

- ,~~::t:ptriS .•en-hand trim from the fuser.-c-!Iier G:: me dashboard.

1 2

SEK·O~;;

- 1'-!:i.a:~1CiS .eft-hand trim -1- all the way.

- I:::'='::-J:!::t& :.-:atattachment screws -3-'he right-hand trim -2-.

:c:..e:.::ne CCS wiring harness to the,",?:..';::'=-lal indicator switch and fasten

arness to the existing cable

- ::::,'-r::.= :.~enew wiring harness from the=--=.::::alindicator switch to the~ electrio system in the footwell.

- '=:=;'~=-7'; -'•..•e wiring harness with cable

- ;:::~'=F.~ethe fixing nuts~äS- and remove the relay

-.-- -1- together with the relay plate:-'=-=-=ssaryalso release the lower

=7L=--:: connections on the relay

~- I---- 2 ~_____ ,

'~=~ ~ ~~-====-~

~

<§~SEK-0362 I

- Lever the cawiper rad .

-arrows-off of thea suitable screwdriver.

- Remove mearms and re

nuts of the .e the wiper arms.

- Pull off the

- For vehiclesremove the asee Repair MaSystem"_

o model year 19ment screws -2-,

al "Electrical

- Remove the cover fram the pollefilter.

- Unclip the trim on both sides fram mefender inner.

- Carefully press the cowl upwards aout

- Disconneet the connecting plug on mewiper motor.

- Remove the attachment screws (M6-arrows- and take off the washers.

- Remove the wiper frame togetherthe wiper motor.

-7-

~e me cover on the electrical box

--"" reservoir.

- xe.ease the 10-pin connector (T1Oe)-arrow- from the bracket.

- Pull the 10-pin connector (T1Oe) -2-through to the footwell.

- Release the lock -1- from the 10-pinector (T1Oe) -2-.

-8-

- Insert the individual connectingconnecting cables (with labelled tags)of the wiring harness -2- into thecorresponding chambers of theconnector housing -1-.

- Refasten the loek on the connectorhousing.

Vehicles with petrol engine(excluding engine code letters APF,AQN, AQP, AUE, AVU, BOE, BEH,BFH, BML)

- Release the loek -arrow A- of the1O-pin connector (T1Oe) on the enginecompartment side and slide the loek inthe direction of -arrow B-.

- Insert the individual connecting wiresof the supplied wiring harness(80-pole engine control unit wiringharness 1JO.971.425.B,121-poleengine control unit wiring harness1JO.971.425.C) into the chambers inthe connector housing T1 Oeaccordingto the following list:

- T10e/1 blue/grey- T10e/2 red/yellow- T10e/3 black/white- T10e/9 white

- Engage the connector housing loekagain.

- Engage the plug (T1Oe) in theelectrical box and connect the matingconnector.

- Fit the cover on the electrical box.- Next run the wiring harness to the

engine control unit in the plenumchamber. Use cable ties to secure thewiring harness to the existing enginewiring harness.

-9-

.A80-pole engine control

engine code letters APE, AXP,

~

he 52-pin plug for the=:::~~:::aengine wiring from the

ol unit.- S==,2..ctethe cable tie -1-.

toqether the cover in the area of-arrow B~ and fold the cover open in~:::. ::::-ection of -arrow A-.

8-,-:- _

~I v1

LJ 11. L

EBK';:-:::

itable screwdriver tb press the-1- and -2- in the direction of the

EBK,Ql03

';:

- ,~-··-e the seal -1- using a suitable001 from the Wiring Harness

-S::ïa.=:- Set -1978- in accordance with-s :.sTI:1gon page 12.

EBK·0010

EBK·0011

EBK·0012

Vehicles with 121-pole engine controlunit

- Disconnect the plug of the 81-poleremaining engine wiring harness framthe engine contral unit

- Separate the cable tie -1-.- Press together the cover in the area of

-arrow B- and fold the cover open inthe direction of -arrow A-.

- Pull out the locking device -1- of theplug in the direction of -arrow A-.

- Pull out the locking device -2- in thedirection of -arrow B-.

- Next remave bath plug boards framthe connector housing.

- Remave the plug contacts usinga suitable ejector taal fram theWiring Harness Repair Set -1978- inaccordance with the listing on page 12.

"'"

-11-

ires to the tree pins onor the remaining engine

;: L••ar=ess in accordance with the

e letters: BFQgrey

yellowack/white

e

e letters: APE, AXP, BCAe/greyyellow~.=..~~ëJack/white

----- . ite .-

e letters: ARZ, ATN, AUM,AZD, AZH, AZJ, BCB

- =~[_-= ~Iue/grey- =-~ •.t':·-2J. :-edJyellow

ack/whiteite

- '=:':.'; ~embly tor the remaining=- .;-::ing harness is carried

sverse sequence.

I SEK-0358 I

Vehicles with petrol engine or dieselengine

- Remove the artachment screws -C-from the fuse holder.

- Press the locking devices -8- and pullthe fuse holder -A- into the footwell.

- Pull fuse -5- out of the fuse holder.

- On the rear, release the cable -arrow-leading out of fuse chamber 5 usingthe stripping tooi VAS 1978/4. Clip thecable into the individual connectorhousing of the CCS wiring harness.

- Connect the short connecting cable(black/blue) -arrow- from wiringharness for CSS to fuse chamber -5-.

-13-

---ether with connector....ó-l.~_~orhousing -1-.

~ =~3-= -S- and install fuse

. inq harnesses witheclips.

xC:":: 'J- is carried out in reverse- G=2='~.seobserve the following

--=- s=sured that the distance~- ::.-= steerinq wheel and the

_ .s ~.~1east 3 mmo~~ -A- and -B- on the

-=-=-,....'2 .:-: ~ rnn and steering wheel=..!5gnment.

=-:~c.-9ntscrew for , the stee ring__ =-=~edwith asealant, and can

=: :"-."3 i::; five times.mark on the attachment

~- =~=;-sech time it is insta lIed.:-":::D torcue 60 Nm, see repair

onnecting the battery,the fol/owing safety

l"egCJ tetions:ust be no personsehic!e

::iwrrcn on ignitionClose doorsConneet battery

e engine contro! unit has beencoded. a test drive must be carried out

check that the CCS is functioning(e.g. check that the CCS

switches oft when the c!utch peda! ore peda! is pressed).