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While every care is taken in publishing this catalogue, the company will not be responsible for any error and omission. This catalogue is the property of Hero MotoCorp Ltd. Copy right of this catalogue is reserved.

Hero Karizma ZMR

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  1. 1. While every care is taken in publishing this catalogue, thecompany will not be responsible for any error and omission.This catalogue is the property of Hero MotoCorp Ltd.Copy right of this catalogue is reserved.
  2. 2. 2
  3. 3. 21345INDEXINSTRUCTIONS(Use of Parts Catalogue)BLOCK INDEXPART NO. INDEXENGINE GROUPFRAME GROUP3
  4. 4. Hero MotoCorp NON BODY COLOUR CODECOLOUR REF. COLOUR DESCRIPTIONYR-140M ASTRO GOLD METALLICNH-303M MAT AXIS GRAY METALLICNH-1 BLACKNH-105 MAT BLACKNH-A14M SEAL SILVER MMETALLICINSTRUCTION FOR USE OF PARTS CATALOGUEThis parts catalogue is compiled of all service parts and Flat Rate Time (F.R.T.) ForHero MotoCorp KARIZMA ZMR Motorcycle.I. How to order parts1. Information requiredReplacement parts orders must contain both the part number and thestamped number(s) as described below. This is because any changes andmodifications of parts are registered at Hero MotoCorp with the pertinent partsand stamped numbers.Numbers needed(a) Carburettor parts : Part number andStamped carburettor identification number.(b) Engine parts : Part number and Stamped engine number.(c) Frame parts : Part number and Stamped frame number.2. RevisionWhen modifications or additions to this Parts Catalogue are made, a newsletters/revised edition will be issued at an appropriate time, with sucessivelyprogressing revision numbers. We recommend obtaining such revisions in order tokeep your Parts Catalogue up-to-date at all times. To check whether a PartsCatalogue revision has been issued, please contact SPARE PARTSDEPARTMENTS, Hero MotoCorp LTD.II. How to read this Parts Catalogue1. Make-up of the part number(Example) (General Parts)Colour CodeSubcontractor designationModification designationParts classification No.(Example) Bolts, nuts and other standard partsFunction andtype No.Dimension Chemical surface treatmentISO2. Colour codesThe colour code at the end of the part number indicates the colour. Code below ZAin alphabetical order (such as ZA, ZB, ZC, etc.) do not indicate the colour directly,but reference must be made to the Hero MotoCorp code given in the descriptioncolumn of this Parts Catalogue.COLOUR CODE COLOUR DESCRIPTIONCOLOUR REF. CODE MAIN BODY COLOURNH-B08M ZA PANTHER BLACK METALLICNH-341P ZB PEARL FADELESS WHITERED-R-195C ZC CANDY BLAZING REDYR-250 ZD VIBRANT ORANGE51
  5. 5. 3. AbbreviationsThe following abbreviations are used in this Parts Catalogue.ASSY. .........Assembly MPH ..............Miles per hourCOMP.........Complete L (100L).........Link (100 Links)R.................Right A.C. ...............Alternating currentL. ...............Left D.C................Direct currentSTD............Standard IN ..................InletMM. ............Millimeter EXH...............ExhaustG. ...............Gram FR. ...............FrontT (22T). ......Tooth (22Teeth) RR.................RearA.................Ampere Hex................HexagonalV. ................Volt A.M................Attaching MarkW................Watt T.M. ...............Transcript MarkKPH............Kilometers per hour C.D.I..............Capacitive Discharge ignitionL.E.D. .........Light emitting diode INC................Including4. DimensionsAll dimensions are given in millimeters (mm) except in the case of steel balls,tyres and tyre tubes and wheel rims.Parts Example InterpretationBolt (Screw) 6 x 12 6mm diameter, 12mm lengthPin 8 x 14 8mm diameter, 14mm lengthO-Ring 9.5 x 1.6 9.5mm diameter, 1.6mm thicknessOil Seal 14 x 24 x 5 14mm inside diameter, 24mm outsidediameter, 5mm thicknessTube 5 x 130 5mm inside diameter, 130mm length5. Supercedence of partsPart numbers given under the part name in the Description column indicate thatthe part number has been superceded by that part number. maymake such supercedence without notice.6.AssembliesSections framed with broken lines in the exploded view drawings are available ascomplete assemblies. (Their individual parts can also be obtained.)Hero MotoCorp7. Required QuantityThe number given in the Reqd. No. column indicates the quantity of parts used inthe section described in that block.Parts with quantities in ( ) represent optional parts.Part whose required number is N, is a part whose required number can beselected at need.8. Part modifications and applicable serial numbersIn case where a part has been modified, the serial number of the first vehicle(or frame, engine, carburettor) bearing the modification is listed in theSerial No. Column.9. IllustrationIllustration of parts given in parts catalogue diagrams are provided forconvenience identifying parts and may differ from the actual configuration of parts.10. Models, area codes and applicable serial numbersModels, area codes and applicable serial Nos. given in this parts catalogue can beidentified as follows.ExampleApplicable ApplicableModel Area Type Engine Framecode serial No. serial No.6KARIZMA ID India XXXXEEYZ MBLXXXXEGZMR XYYYYY YZXYYYYY
  6. 6. FRAME SERIAL NUMBER(ON FRAME BODY)11. Location of stamped serial number7ENGINE SERIAL NUMBER
  7. 7. III. How to use the Flat Rate Time (F.R.T.)This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowedfor replacement of parts covered by the warranty during the period the warranty isin effect. The F.R.T. for those parts which are not listed herein should bedetermined from the operation closely related to the replacement of that part.1. The F.R.T. is based on the following service conditions.a. Aliberal allowance is added to the net servicing time.b. Standard times specified are based on the condition that the necessaryservicing tools listed in the service manual (motorcycle) which describesthe service policies are available close at hand and thework is performed by a mechanic with normal skill.c. Time required for inspection and operational test following the servicing isincluded in the F.R.T.2. Method of computingThe job times are listed in tenth of an hour to simplify computation.(Example) 0.3 = 18 minutes5.6 = 5 hours and 36 minutesHero MotoCorpCONVERSION CHARTHours Minutes Hours Minutes0.1 6 0.6 360.2 12 0.7 420.3 18 0.8 480.4 24 0.9 540.5 30 1.0 603. Computing the F.R.T.When several jobs are performed at the same time, make the calculation in thefollowing manner.a. Jobs of non duplicated natureThe F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.(Example) Replacement of cylinder and clutch spring.SERVICE ITEM F.R.T.Cylinder 3.1*Clutch spring 0.8The F.R.T. For the job is : 3.1+0.8=3.9b. Jobs of duplicated natureTake the F.R.T. For the last part to be replaced.(Example) Replacement of piston and cylinder head gasket.SERVICE ITEM F.R.T.Cylinder head gasket 2.8*Piston 3.2*The F.R.T. for the job is : 3.2c. Jobs of partially related natureTotal up the F.R.T. For all of the parts replaced and then subtract the F.R.T. forthe duplicated operation.(Example) Replacement of gearshift drum and crankshaft assembly.SERVICE ITEM F.R.T.Gear Shift Drum 4.4*Crank Shaft 5.3*Crankcase Disassembly 4.4*The F.R.T. for the job is : (4.4+5.3)-4.4=5.3Crankcase disassembly is the duplicated operations.*The F.R.T. Shown with (*) includes engine removal and installation.8
  8. 8. NO. SERVICE ITEM F.R.T.1. Engine 1.82. Cylinder head 2.8*3. Carburettor 0.64. Operations other than replacing partsa. Removed and installationb. Adjustment, measurement and cleaningEngineNO. SERVICE ITEM F.R.T.1. Engine oil - inspection (excluding oil change) 0.12 Oil filter screen cleaning 0.13 Cleaner element cleaning 0.24 Compression pressure measurement 0.15 Spark plug - adjustment and cleaning 0.16 Ignition timing - inspection 0.27 Valve clearance-adjustment 0.48 Throttle operation-adjustment 0.19 Carburettor idle - adjustment 0.110 Carburettor-float level measurement 0.511 Clutch-adjustment 0.1FrameNO. SERVICE ITEM F.R.T.1 Front brake - air bleeding 0.22 Front brake - adjustment 0.23 Rear brake - adjustment 0.14 Brake - operation test 0.15 Headlight - aimings 0.16 Drive chain (includes tension adjustmenthowever, does not include sprocket) 0.1c. OverhaulNO. SERVICE ITEM F.R.T.1 Carburettor 1.09
  9. 9. BLOCK INDEX ENGINE GROUPE-1 CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . 21-22E-2 CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23E-3 CAM SHAFT/VALVE . . . . . . . . . . . . . . . . . . . . . . 24E-4 CAM CHAIN TENSIONER . . . . . . . . . . . . . . . . . 25E-5 RIGHT CRANKCASE COVER . . . . . . . . . . . . . . 26E-6 CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27E-7 LEFT CRANKCASE COVER. . . . . . . . . . . . . 28-29E-7A A.C. GEN. FLYWHEEL . . . . . . . . . . . . . . . . . . . . 30E-7B STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . 31E-8 CRANK CASE . . . . . . . . . . . . . . . . . . . . . . . . 32-33E-8A OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34E-9 CRANK SHAFT/PISTON. . . . . . . . . . . . . . . . . . . 35E-10 TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . 36-37E-12 GEAR SHIFT DRUM . . . . . . . . . . . . . . . . . . . . . . 38E-13 INJECTOR ASSY., FUEL . . . . . . . . . . . . . . . . . . 39112
  10. 10. BLOCK INDEX FRAME GROUPF-1 HEAD LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . 41-42F-1A FRONT COWL. . . . . . . . . . . . . . . . . . . . . . . . 43-44F-1B FRONT COWL. . . . . . . . . . . . . . . . . . . . . . . . 45-46F-1C COOLER COMP., OIL. . . . . . . . . . . . . . . . . . . . . 47F-2 SPEEDOMETER. . . . . . . . . . . . . . . . . . . . . . . . . 48F-3 FRONT BRAKE MASTER CYLINDER . . . . . 49-50F-3A HANDLE LEVER/SWITCH/CABLE . . . . . . . . 51-52F-4 HANDLE PIPE/TOP BRIDGE/KEY SET . . . . . . . 53F-5 STEERING STEM. . . . . . . . . . . . . . . . . . . . . . . . 54F-6 FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . 55F-7 FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . 56-57F-8 CALIPER ASSY. RIGHT FRONT . . . . . . . . . . . . 58F-9 FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . 59F-10 REAR BRAKE PANEL. . . . . . . . . . . . . . . . . . 60-61F-10A CALIPER ASSY., REAR . . . . . . . . . . . . . . . . . . . 62F-11 REAR WHEEL. . . . . . . . . . . . . . . . . . . . . . . . 63-64F-12 SEAT ASSY./COWL REAR . . . . . . . . . . . . . . 65-66F-13 FUEL TANK. . . . . . . . . . . . . . . . . . . . . . . . . . 67-68F-14 SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . 69F-15 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . 70-71F-16 EXHAUST MUFFLER . . . . . . . . . . . . . . . . . . . 72F-17 STEP PILLION . . . . . . . . . . . . . . . . . . . . . . 73-74F-18 GEAR CHANGE PEDAL . . . . . . . . . . . . . . . . . 75F-18A MAIN STAND/SIDE STAND. . . . . . . . . . . . . . . 76F-19 SWINGARM/CHAIN CASE. . . . . . . . . . . . . 77-78F-20 REAR CUSHION . . . . . . . . . . . . . . . . . . . . . . . 79F-21 REAR FENDER . . . . . . . . . . . . . . . . . . . . . . . . . 80F-22 WINKERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81F-23 TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82F-24 WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . 83-84F-24A BATTERY ASSY. . . . . . . . . . . . . . . . . . . . . . . . . 85F-25 FRAME BODY . . . . . . . . . . . . . . . . . . . . . . . 86-87F-26 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88F-27 STRIPES/MARKS . . . . . . . . . . . . . . . . . . . 89-104F-28 SAREE GUARD . . . . . . . . . . . . . . . . . . . . . . . 105F-29 CAUTION LABEL . . . . . . . . . . . . . . . . . . . . . . 10612
  11. 11. BLOCK INDEX ENGINE GROUPE-1 21 E-2 23 E-3 24E-5 26 E-6 2713E-4 25E-7A 30 E-7B 31E-7 28262488 311924162022893011629297274518102331315161616181919 192020 202122232526281141712214433333311121223 344516111189910101313131314141515867231 88 654121010912131179348567710211111111111111111111111101214121018161713155877799991123 232326192252125892024261711101713181251577316164222215141810119712121245312699812345555667910111288131415
  12. 12. BLOCK INDEX ENGINE GROUPE-8 32 E-8A 34 E-9 35E-12 38E-10 3614212117719531415212121222192018613212121102131312118112111342116141414151212131311111892781045362131310107435112 11986124210 2212 2314 671827171626282121151993825271322231120452223291764 118111216161093571415138219123345678910111112131415152E-13 39
  13. 13. BLOCK INDEX FRAME GROUPF-1 15 F-1B 17 F-2 19F-3A 2012F-6 22 F-9 23F-11 24 F-12 26 F-13 2814 24242323151619198975622924181831213101111161717191912121201212121216226226221 11016 17568914 2021231111314141414141414412122031331377714141414151515161718181828143123781046913293211323021321 12162426151817181719 202724522252525255534515234344334111214138615715121212121621691015222471 1421163822524961017262131313131225232011181924322181517 19191359171214171717171720202020667710881111111616212121212323 12291423211325202612273478910618 151722222222216242626262724285191911161756423
  14. 14. BLOCK INDEX FRAME GROUPF-14 30 F-16 3113F-25 35F-17 32F-18 34 F-27 386916 131355102317 17112345278111213131415514171719202019 22212221232417171717781824781316111021515121218141765134918242121930111330292332222224106191817811161415181921171823322828262653122727222020442525221172151578934121610101314566666111 1A12JI11FE1AB16BA2FA14F4NNG H13FA 9D E C5CED71738488258 868317
  15. 15. ENGINE GROUP
  16. 16. Service Item F.R.T.21* HEAD ASSY., CYLINDER......................*4.0* GUIDE, VALVE......................................*3.8(INC. REAMING)(ADD 0.3 FOR EACH)(ADD 0.7 FOR EACH)(ADD MORE 0.2 IF PERFORMED)* GASKET, CYLINDER HEAD.................*2.8* COVER L CYLINDER HEAD................0.2* INSULATOR, CARBURETTOR..............0.3* BOLT, STUD, II 7X35..............................(ADD 0.1 FOR EACH)* SPARK, PLUG........................................0.1123456789101112131415161718192012000-KRY-971 HEAD ASSY., CYLINDER......................................................... 112204-439-305 GUIDE, INLET VALVE (O.S.).................................................... 112206-KCN-305 GUIDE, EXH. VALVE (O.S.) ..................................................... 112251-KT0-711 GASKET, CYLINDER HEAD .................................................... 112271-383-000 RUBBER, OIL SEAL................................................................. 112331-KRY-960 COVER LEFT CYL. HEAD ...................................................... 112339-KT0-711 GASKET, PULSE GEN. BASE ................................................. 112361-KEZ-900 HOLE CAP, TAPPET ADJUSTING ........................................... 216210-KRY-971 INSULATOR, ............................................................................ 116221-KRY-970 BAND........................................................................................ 116222-KSP-910 NUT SQUARE 5MM ................................................................. 136532-KRY-971 SENSOR OXYGEN .................................................................. 136538-KWF-940 COVER O2 SENSOR............................................................... 136533-KRY-970 CORD COMP., OXYGEN SENSOR ........................................ 137750-KPH-701 SENSOR ASSY., T-OIL............................................................. 190004-GHB-700 BOLT, FLANGE, NSHF, 6X35................................................... 490006-MEE-000 BOLT RECESSED 5X30........................................................... 190091-MM5-640 BOLT, FLANGE, SOCKET, 6X22.............................................. 290442-028-000 WASHER, SEALING, 8MM....................................................... 490443-107-000 NUT, CAP, 8MM........................................................................ 4Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)E - 1FR.CYLINDER HEAD/COVER262488 311924162022893011629297274518102331315161616181919 192020 2021222325262811417123
  17. 17. Service Item F.R.T.22* HEAD ASSY., CYLINDER......................*4.0* GUIDE, VALVE......................................*3.8(INC. REAMING)(ADD 0.3 FOR EACH)(ADD 0.7 FOR EACH)(ADD MORE 0.2 IF PERFORMED)* GASKET, CYLINDER HEAD.................*2.8* COVER L CYLINDER HEAD................0.2* INSULATOR, CARBURETTOR..............0.3* BOLT, STUD, II 7X35..............................(ADD 0.1 FOR EACH)* SPARK, PLUG........................................0.1212223242526272829303190443-MB0-000 WASHER SEALING 10MM....................................................... 191301-107-000 O-RING, 75X2.5...................................................................... 191301-200-000 O-RING, 10X16....................................................................... 291303-KCS-920 O-RING, 35X3......................................................................... 291304-KRM-840 O-RING, 33.5X3...................................................................... 192900-08025-0E BOLT, STUD, 2.8X25................................................................ 294101-06000 WASHER, PLAIN 6MM............................................................. 194301-08140 DOWEL, PIN. 8X14 .................................................................. 296001-06025-00 BOLT, FLANGE, SH. 6X25 ....................................................... 296700-06125-00 SOCKET, BOLT, 6X125 ............................................................ 198069-58926-04 SPARK PLUG X24EPR-U9 ...................................................... 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)E - 1FR.CYLINDER HEAD/COVER262488 31192416202289306292972745182331315161616181919 192020 20212223252628114 12111017
  18. 18. E - 2FR.Service Item F.R.T.23CYLINDER* CYLINDER COMP..................................*3.1* GASKET, CYLINDER ............................*3.0123412100-KRY-960 CYLINDER COMP.,................................................................. 112191-KCN-010 GASKET, CYLINDER.............................................................. 112195-KRC-920 RUBBER, INSERT .................................................................. 694301-10200 DOWEL PIN, 10 X 20.............................................................. 2Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)2144333333
  19. 19. E - 3FR.Service Item F.R.T.24CAM SHAFT/VALVE12208-KCS-920 SEAL, VALVE STEM ............................................................... 214100-KRY-970 CAM SHAFT COMP................................................................ 114431-KEH-900R ARM, VALVE ROCKER........................................................... 214451-437-000 SHAFT, ROCKER ARM........................................................... 214456-KG2-950 SET PLATE, ROCKER ARM ................................................... 114711-KBB-900 VALVE, INLET ......................................................................... 114721-KBB-900 VALVE, EXHAUST .................................................................. 114751-KEH-910 SPRING, VALVE OUTER........................................................ 214761-KEH-910 SPRING, VALVE INNER ......................................................... 214771-107-020 RETAINER, VALVE SPRING................................................... 214775-107-000 SEAT, VALVE SPRING OUTER .............................................. 214776-107-010 SEAT, VALVE SPRING INNER................................................ 214781-HA0-770 COTTER, VALVE..................................................................... 490012-KN6-930L SCREW, TAPPET ADJUSTING .............................................. 290206-250-000 NUT, TAPPET ADJUSTING..................................................... 293600-06016-0A SCREW, FLAT, 6 X 16............................................................. 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)11121223 344516111189910101313131314141515867* CAM SHAFT COMP...............................*2.8* ARM, VALVE ROCKER..........................*2.4(ADD 0.1 FOR EACH)* VALVE....................................................*3.6(INC. REFACING)(EXC. VALVE GUIDE REPLACEMENT)* SPRING, VALVE....................................*3.4(ADD 0.1 FOR EACH)(INC. RELATIVE PART)12345678910111213141516
  20. 20. E - 4FR.Service Item F.R.T.25CAM CHAIN TENSIONER* SPROCKET, CAM...................................0.7* CHAIN CAM............................................1.6* TENSIONER., CAM CHAIN....................1.7* LIFTER ASSY., TENSIONER..................0.4* GASKET, TENSIONER LIFTER...........* GUIDE, CAM CHAIN.............................*2.81234567891011121314321-KRY-970 SPROCKET, CAM................................................................... 114401-KFB-751 CHAIN, CAM ........................................................................... 114500-KBB-900 TENSIONER, CAM CHAIN ..................................................... 114520-KRY-971 LIFTER ASSY., TENSIONER (PRICOL) ................................. 114523-KEH-910 GASKET, TENSIONER LIFTER.............................................. 114535-437-000 BOLT, TENSIONER PIVOT..................................................... 114550-KFB-000 GUIDE, CAM CHAIN............................................................... 190002-KW1-900 BOLT, FLANGE, 6X10............................................................. 290005-KY7-000 SCREW, PAN, 6X6.................................................................. 190071-MG8-000 BOLT, FLANGE, SOCKET, 6X16 ............................................ 290475-703-000 WASHER C8MM.................................................................... 190488-425-000 WASHER, SEALING, 6 MM .................................................... 291306-MG3-000 O-RING, 1.5X9.5.................................................................... 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)231 88 65412101091213117
  21. 21. E - 5F.RService Item F.R.T.26RIGHT CRANK CASECOVER* COVER COMP., R CRANK CASE.........0.8* LEVER COMP., CLUTCH.......................* GASKET R CR. CASE COVER.............0.7* OIL SEAL, 12 X 22 X 5............................* OIL SEAL, 16 X 28 X 7............................0.612345678910111211330-AAR-H00 COVER COMP., R CRANK CASE......................................... 111393-KCN-010 GASKET, RIGHT COVER ....................................................... 115650-KRY-970 GAUGE, OIL LEVEL................................................................ 122810-KBB-900 LEVER COMP., CLUTCH........................................................ 122815-428-000 SPRING, CLUTCH LEVER ..................................................... 190701-KFN-850 PIN, SPRING, 3 X 10 .............................................................. 191053-719-005 BRG., NEEDELE, 12 X 16 X 10.............................................. 291201-KEH-910 OIL SEAL, 12 X 22 X 5............................................................ 191307-KRM-840 O-RING, 18 X 3...................................................................... 194301-08140 DOWEL PIN, 8 X 14................................................................ 296001-06040-00 BOLT, FLANGE, SH., 6 X 40................................................... 1196001-06050-00 BOLT, FLANGE, SH. 6 X 50................................................... 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)93485677102111111111111111111111111012
  22. 22. E - 6FR.Service Item F.R.T.27CLUTCH* OUTER COMP., CLUTCH..................1.1* CENTER COMP., CLUTCH.................* DISK, CLUTCH FRICTION.................(ONE OR ALL)INC. RFELATIVE PARTPLATE, CLUTCH PRESSURE* ROD, CLUTCH CH LIFTER.................0712345678910111213141516171815451-KRY-970 WASHER, LOCK 16MM.......................................................... 122100-KRY-900R OUTER COMP., CLUTCH....................................................... 122121-KPK-900 CENTER COMP., CLUTCH..................................................... 122125-KW7-900 SEAT, JUDDER SPRING ........................................................ 122131-KPM-850 GUIDE, CLUTCH OUTER....................................................... 122201-KBW-900 DISC, CLUTCH FRICTION ..................................................... 122201-KPM-850 DISK, CLUTCH FRICTION, 4 X 8 X 45................................... 322201-MJ8-000 DISK, CLUTCH FRICTION ..................................................... 122321-KE8-000 PLATE, CLUTCH..................................................................... 422355-KPK-900 PLATE, CLUTCH PRESSURE................................................ 122361-KPK-900 PLATE, CLUTCH LIFTER ....................................................... 122366-KFB-000 ROD, CLUTCH LIFTER .......................................................... 122401-KRY-900 SPRING, CLUTCH.................................................................. 422402-KPM-850 SPRING, JUDDER.................................................................. 190050-357-000 SPECIAL BOLT, FLANGE, 6 X 22........................................... 490231-KB5-720 NUT, LOCK, 16MM.................................................................. 190461-KPK-900 WASHER, 20 MM.................................................................... 191008-KK6-000 BEARING, BALL RADIAL, 16003............................................ 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)141210181617131558777999911
  23. 23. E - 7FR.Service Item F.R.T.28LEFT CRANKCASE COVER* COVER LEFT CRANK CASE.................0.9* COVER, REDUCTION GEAR...............* COVER, LEFTOR RR., CRANK CASE..0.1* GASKET, LEFT COVER.........................0.6* GEAR, REDUCTION.............................* SHAFT, IDLE GEAR...............................123456789101112131415161718192011341-KRY-970 COVER,LCRANK CASE (YR-140M) ..................................... 111355-KRY-970 COVER, REDUCTION (YR-140M).......................................... 111361-AAR-H00 COVER, L REAR. CRANK CASE.......................................... 111363-437-620 RUBBER, REAR COVER MOUNT ......................................... 111370-KRY-900A GUIDE COMP., DRIVE CHAIN ............................................... 111395-KCN-010 GASKET L COVER................................................................ 117622-GB7-900 RUBBER, CUSHION............................................................... 228130-KFB-000 GEAR, REDUCTION............................................................... 128132-KN6-930 SHAFT, REDUCTION GEAR .................................................. 128140-KFB-000 GEAR, IDLE (16T)................................................................... 128142-KW1-900 SHAFT, IDLE GEAR................................................................ 135752-KRY-900A RUBBER, NEUTRAL SW. ....................................................... 190084-KRY-970 CAP, 14MM (YR-140M)........................................................... 190087-KRY-970 CAP, 30 MM (YR-140M).......................................................... 190417-041-000 WASHER, SHIFT DRUM SIDE ............................................... 290502-KEZ-900 COLLAR, RUBBER CUSHION ............................................... 290703-HC4-000 DOWEL PIN, 10 X 14.............................................................. 291303-377-000 O-RING, 13.8X2.5.................................................................. 191304-MZ0-760 O-RING, 63 X 3...................................................................... 191356-KEH-910 O-RING, 30 MM ..................................................................... 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)23 232326192252125892022461711101713181251577316164222215141
  24. 24. E - 7FR.Service Item F.R.T.29LEFT CRANKCASE COVER* COVER LEFT CRANK CASE.................0.9* COVER, REDUCTION GEAR...............* COVER, LEFTOR RR., CRANK CASE..0.1* GASKET, LEFT COVER.........................0.6* GEAR, REDUCTION.............................* SHAFT, IDLE GEAR...............................21222324252696001-06020-00 BOLT, FLANGE, SH., 6 X 20................................................... 196001-06028-00 BOLT, FLANGE, SH., 6 X 28................................................... 296001-06040-00 BOLT, FLANGE, SH., 6 X 40................................................... 496001-06060-00 BOLT, FLANGE, SH., 6 X 60................................................... 196001-06070-00 BOLT, FLANGE, SH., 6 X 70................................................... 296001-06080-00 BOLT, FLANGE, SH., 6 X 80................................................... 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)23 232326192252125892022461711101713181251577316164222215141
  25. 25. E - 7AFR.Service Item F.R.T.30A.C. GEN. FLYWHEEL* GEAR COMP., STARTER DRIVEN* COLLAR STARTER DRIVEN GEAR* OUTER COMP., ST CLUTCH..................0.7* A.C. GEN. FLYWHEEL............................0.912345678910111228110-KEW-900 GEAR COMP., STARTER DRIVEN......................................... 128114-KN6-930 COLLAR, STARTER DRIVEN GEAR...................................... 128125-KFC-791 OUTER COMP., STARTING CLUTCH.................................... 131100-KRY-971 A.C. GEN., FLWHEEL............................................................. 131110-KRY-971 FLYWHEEL COMP., ............................................................... 131120-KRY-971 STATOR COMP., ..................................................................... 132975-KRY-970 GUIDE, ACG CORD................................................................ 190089-KAS-900 BOLT, FLANGE, SOCKET, 5X14 ............................................ 290092-KE5-000 BOLT, STOPPER TENSIONER SHAFT.................................. 390101-KBH-003 BOLT, FLANGE, 10 X 65......................................................... 190403-KN6-930 WASHER, 10 X 24 .................................................................. 196700-06032-10 BOLT, SOCKET, 6 X 32........................................................... 6Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)8101197121212453126998
  26. 26. E - 7BFR.Service Item F.R.T.31STARTER MOTOR* MOTOR ASSY., STARTER....................0.7 12345678910111213141531200-KPS-A11 MOTOR ASSY., STARTER ....................................................... 131201-MEW-921 CARBON BRUSH SET A.......................................................... 131202-MEW-921 CARBON BRUSH SET B ......................................................... 131203-MEW-921 BRUSH, HOLDER .................................................................... 131204-MEW-921 SPRING CARBON BRUSH...................................................... 431205-HP5-601 BOLT, SET ................................................................................ 231206-MEW-921 TERMINAL BOLT...................................................................... 131207-HP5-601 RING......................................................................................... 231208-MEW-921 INSULATOR.............................................................................. 131209-MEW-921 TERMINAL STOPPER.............................................................. 131210-MEW-921 WASHER .................................................................................. 190071-MB0-000 NUT, WASHER, 6 MM .............................................................. 191309-425-003 O-RING 24.4 X 3.1.................................................................. 191320-MB0-000 O-RING ................................................................................... 193892-05012-08 SCREW WASH, 5 X 12 ............................................................ 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)12345555667910111288131415
  27. 27. E - 8FR.Service Item F.R.T.32CRANK CASE* CRANK CASE COMP., RIGHT...............*4.9* GASKET, CRANK CASE........................*4.4* CRANK CASE COMP., LEFT.................*5.8* SCREEN, OIL FILTER............................0.1(INC. RELATIVE PART)12345678910111213141516171811100-KRY-970 CRANK CASE COMP., RIGHT ............................................... 111191-KCN-010 GASKET, CRANK CASE......................................................... 111200-KRY-960 CRANK CASE COMP., LEFT.................................................. 112361-KEZ-900 HOLE CAP, TAPPET ADJUSTING.......................................... 114513-KBB-900 PLATE CAM CHAIN SET ........................................................ 115421-107-000 SCREEN, OIL FILTER............................................................. 115426-107-000 SPRING, OIL FILTER SCREEN.............................................. 122838-437-000 HOLDER, CLUTCH WIRE ...................................................... 132976-KCT-690 CLAMPER, WIRE HARNESS ................................................. 135750-KCS-920 CONTACT, NEUTRAL SWITCH.............................................. 190031-KFB-000L BOLT A STUD CYLINDER..................................................... 290032-KFB-000 BOLT B STUD CYLINDER..................................................... 290703-HC4-000 DOWEL PIN, 10 X 14.............................................................. 491008-KCS-920 BEARING, NEEDLE, 21 MM................................................... 191106-KB4-003 BEARING, NEEDLE, 15 MM................................................... 191206-KCS-920 OIL SEAL, 14 X 28 X 4............................................................ 191303-KCS-920 O-RING, 35 X 3...................................................................... 191312-107-000 O-RING, 7 X 1.7..................................................................... 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)212117719531415212121222192018613212121102131312118112111342116
  28. 28. E - 8FR.Service Item F.R.T.33CRANK CASE* CRANK CASE COMP., RIGHT...............*4.9* GASKET, CRANK CASE........................*4.4* CRANK CASE COMP., LEFT.................*5.8* SCREEN, OIL FILTER............................0.1(INC. RELATIVE PART)1920212295701-06012-08 BOLT, FLANGE, 6 X 12........................................................... 196001-06014-00 BOLT, FLANGE, SH. 6 X 14.................................................... 196001-06050-00 BOLT, FLANGE, SH. 6 X 50.................................................... 1096001-06060-00 BOLT, FLANGE, SH. 6 X 60.................................................... 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)212117719531415212121222192018613212121102131312118112111342116
  29. 29. E - 8AFR.Service Item F.R.T.34OIL PUMP* OIL PUMP ASSY......................................0.9* ROTOR COMP., OIL FILTER..................* CAP, OIL FILTER ROTOR......................* GEAR, PRIMARY DRIVE........................1.112345678910111213141515100-KFB-000 OIL PUMP ASSY.,.............................................................. ..... 115430-440-030 ROTOR COMP., OIL FILTER .................................................. 115436-107-000 CAP, OIL FILTER ROTOR....................................................... 115441-KCS-650 OIL, THROUGH ...................................................................... 115446-107-000 SPRING, OIL THROUGH........................................................ 115459-KWK-900 GASKET, OIL FILTER ROTOR CAP ....................................... 123121-KBB-900 GEAR, PRIMARY DRIVE (22T) .............................................. 190101-440-000 SCREW, FLAT. 6 X 30............................................................. 290231-KCS-920 NUT, LOCK, 16 MM................................................................. 190434-KN6-930 WASHER, 16 MM.................................................................... 191304-KK3-830 O-RING, 9.4 X 2.4.................................................................. 292101-05020-0A BOLT, HEX., 5 X 20................................................................. 293600-04012-0A SCREW, FLAT, 4 X 12............................................................. 293700-05012-0A SCREW, OVAL, 5 X 12 ........................................................... 394251-08000 PIN LOCK, 8 MM..................................................................... 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)14141415121213131111189278104536
  30. 30. E - 9FR.Service Item F.R.T.35CRANK SHAFT/PISTON* CRANK SHAFT COMP..........................*5.3* RING SET, PISTON.............................. *3.2* PISTON..................................................* PIN, PISTON.........................................*3.1* ROD, CONNECTING (ACTUAL TIME)(INC. RELATIVE PART)* BRG. BALL RADIAL, 72 X 28 X 18.........*4.61234567891011121313000-KRY-903 CRANK SHAFT, COMP........................................................... 113011-KRY-900 RING SET, PISTON (STD)...................................................... 113101-KRY-901 PISTON (STD)......................................................................... 113111-440-000 PIN, PISTON ........................................................................... 113201-KFB-300 ROD, CONNECTING .............................................................. 113380-KCN-300 PIN COMP., CRANK ............................................................... 114311-KN6-931L SPROCKET, TIMING .............................................................. 190471-KW1-900 KEY WOODRUFF, 25 X 18 ..................................................... 190741-KFB-000 KEY WOODRUFF, 4 MM ........................................................ 191001-KCN-003 BRG. BALL RADIAL, 28 X 72 X 18 ......................................... 291102-KC6-003 ROLLER, 4 X 14.8 A ............................................................... 1891103-KC6-003 ROLLER, 4 X 14.8 B ............................................................... (18)91104-KC6-003 ROLLER, 4 X 14.8 C............................................................... (18)91105-KW3-003 RETAINER, CONROD L END................................................. 194601-15000 CLIP, PISTON PIN, 15 MM...................................................... 2Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)2131310107435112 11986
  31. 31. E - 10FR.Service Item F.R.T.36TRANSMISSION(MAIN SHAFT/COUNTERSHAFT/GEARS)* MAIN SHAFT.........................................*5.3(INC. RELATIVE PART)* COUNTER SHAFT................................*4.8(INC. RELATIVE PART)(WHEN SERVICING COMP., UNIT)* SPROCKET, DRIVE...............................0.2123456789101112131415161718192011108-KHA-940 PLATE, BEARING SET ........................................................... 123211-KHA-940 SHAFT MAIN, TRANSMISSION ............................................. 123221-KRY-900 SHAFT COUNTER, TRANSMISSION..................................... 123426-KBB-900 GEAR C1 (36T) ...................................................................... 123427-KW1-900 BUSH, 16.5 X 19.5 X 9............................................................ 123431-KRY-900 BUSH, 20 MM ......................................................................... 123441-KBB-900 GEAR, M2 (18T)...................................................................... 123451-KRY-970 GEAR C2 (31T)....................................................................... 123452-KW1-900 BUSH, 20 X 23 X 9.................................................................. 123461-KBB-900 GEAR, M3 (19T)...................................................................... 123471-KBB-900 GEAR, C3 (24T)...................................................................... 123481-KBB-900 GEAR, M4 (22T)...................................................................... 123491-KBB-900 GEAR, C4 (22T)...................................................................... 123501-KRY-900 GEAR, M5 (27T)...................................................................... 123511-KRY-970 GEAR, C5 (22T)...................................................................... 123801-KRY-970 SPROCKET, DRIVE (13T) ...................................................... 123811-KR3-600 PLATE, A2 FIXING .................................................................. 190451-107-000 WASHER, THRUST, 15 MM.................................................... 190451-365-000 WASHER, THRUST, 15 MM.................................................... 190452-437-000 WASHER, THRUST, 16.5 MM................................................. 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)124210 2212 2314 67182717162628212115199382527132223112045222329
  32. 32. E - 10FR.Service Item F.R.T.37TRANSMISSION(MAIN SHAFT/COUNTERSHAFT/GEARS)* MAIN SHAFT.........................................*5.3(INC. RELATIVE PART)* COUNTER SHAFT................................*4.8(INC. RELATIVE PART)(WHEN SERVICING COMP., UNIT)* SPROCKET, DRIVE...............................0.221222324252627282990454-107-000 WASHER, THRUST, 20 MM.................................................... 290455-107-000 WASHER, SPLINE, A 20MM ................................................. 390605-KTC-900 CIRCLIP 20 MM ...................................................................... 391005-KCN-003 BRG. BALL RADIAL, 20 X 55 X 11 ......................................... 191015-KK6-003 BRG. BALL RADIAL, 6202U ................................................... 191201-KCS-920 OIL SEAL, 20 X 34 X 7............................................................ 192101-06010-0A BOLT, HEX., 6 X 10................................................................. 296100-62040-00 BRG. BALL RADIAL, 6204...................................................... 196600-08018-18 BOLT, SOCKET, 8 X 18........................................................... 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)124210 2212 2314 67182717162628212115199382527132223112045222329
  33. 33. E - 12FR.Service Item F.R.T.38GEAR SHIFT DRUM* FORK GEAR SHIFT..............................*4.4(ONE OR ALL)* DRUM, GEAR SHIFT............................* CAM, GEAR SHIFT.................................1.2* STOPPER COMP.,GEAR SHIFT DRUM...............................0.8(INC. RELATIVE PART)...........................* PLATE GEAR SHIFT...............................* SPINDLE COMP., GEAR SHIFT.............0.9123456789101112131415161718192024211-KW1-900 FORK RIGHT, GEAR SHIFT................................................... 124221-KBB-900 FORK LEFT, GEAR SHIFT ..................................................... 124231-KW1-900 FORK CENTER, GEAR SHIFT............................................... 124241-KCS-650 SHAFT, GEAR SHIFT FORK GUIDE ...................................... 124301-KCN-000 DRUM, GEAR SHIFT.............................................................. 124411-KCN-000 CAM, GEAR SHIFT................................................................. 124430-KW1-900 STOPPER COMP., GEAR SHIFT DRUM................................ 124435-KCN-000 SPRING, SHIFT DRUM STOPPER ........................................ 124610-KC6-000 SPINDLE COMP., GEAR SHIFT ............................................. 124621-107-760 PLATE, GEAR SHIFT.............................................................. 124631-107-000 SPRING, GEAR SHIFT PLATE............................................... 124651-107-000 SPRING, GEAR SHIFT RETURN ........................................... 135753-KCS-920 ROTOR, NEUTRAL SW. ......................................................... 190023-KW1-900 PIVOT SHIFT DRUM STOPPER ............................................ 190408-KW1-900 WASHER, 6MM....................................................................... 190451-001-000 WASHER, THRUST, 14 MM.................................................... 292000-06025-0A BOLT, HEX., 6 X 25................................................................. 194510-12000 CIRCLIP, EXTERNAL, 12 MM................................................. 194510-14000 CIRCLIP, EXTERNAL, 14 MM................................................. 196220-40100 ROLLER, 4 X 10...................................................................... 1Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)1764 118111216161093571415138219
  34. 34. E - 13FR.Service Item F.R.T.39INJECTOR ASSY.,FUEL12345678910111213141516060-GEY-642 SENSOR SET........................................................................... 116080-KPH-701 BOLT FLANGE 5 X 20.............................................................. 216081-KPH-701 SCREW TORX 5 X 8.7 ............................................................. 216082-KPH-701 SCREW TORX 5 X 17 .............................................................. 116083-KTR-941 O-RING THROTTLE BODY...................................................... 116169-KRY-973 STAY WIRE............................................................................... 116410-KRY-973 BODY SET................................................................................ 116422-KRY-972 JOINT INJECTOR..................................................................... 116430-KRY-971 IACV SET ................................................................................. 116432-GFM-901 PLATE IACV ............................................................................. 116433-HN8-A61 SCREW TORX.......................................................................... 216460-MFJ-D01 INJECTOR ASSY., FUEL.......................................................... 116472-MCW-000 SEAL RING INJECTOR............................................................ 191301-P7A-004 O-RING..................................................................................... 193892-05012-18 SCREW WASH 5 X12 .............................................................. 2Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)123345678910111112131415152
  35. 35. FRAME GROUP
  36. 36. * LIGHT ASSY., HEAD............................* SOCKET COMP., .................................* BULB, HEAD LIGHT............................* BULB, WEDGE BASE .........................* PLATE, FRONT NUMBER ...................* STAY FR., NUMBER PLATE ................15Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)1234567891011121314151633106-MAZ-003 SCREW TAPPING M4X14............................................................ 433108-KRY-900 SPRING, SPC............................................................................... 13310B-AAR-H71 LIGHT ASSY., HEAD..................................................................... 133110-AAR-H71 UNIT HEAD LIGHT ....................................................................... 133112-MAT-611 COVER, RUBBER ........................................................................ 133119-KRY-901 CLIP CORD................................................................................... 433150-KRY-971 SOCKET COMP............................................................................ 134901-KSP-910 BULB, HEAD LIGHT (12V-35/35W) .............................................. 134908-GA7-700 BULB WEDGE BASE.................................................................... 264203-KRY-970ZA COWL CENTER FRONT (PANTHER BLACK ME.)...................... 164203-KRY-970ZC COWL CENTER FRONT (PEARL FADELESS WHITE) ............... 164203-KRY-980ZC COWL CENTER FRONT (CANDY BLAZING RED)...................... 164203-KRY-980ZD COWL CENTER FRONT (VIBRANT ORANGE)........................... 164214-KRY-970 CUSHION CENTER. FR. COWL .................................................. 264306-KRY-970 GARNISH, R ................................................................................. 164307-KRY-970 GARNISH, L.................................................................................. 164310-198-D20A PLATE, FRONT NUMBER ............................................................ 164315-KRY-970 STAY FR., NUMBER .................................................................... 190320-GC3-000 NUT SPRING M5 .......................................................................... 2* COWL CENTRE FRONT......................F - 1HEAD LIGHTFR.14 24242323151619198975622924181831213101111161717191912121201212121216226226221 14
  37. 37. 16Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)171819202122232490344-KEV-900 NUT, C CLIP, 6 MM...................................................................... 292000-06020-0H SCREW PAN 6 X 20 ..................................................................... 493500-05010-1A SCREW, PAN 5 X10...................................................................... 293901-44220 SCREW, TAPPING, 4X10 ............................................................. 193903-24310 SCREW, TAPPING, 4 X 12 ........................................................... 693903-25310 SCREW, TAPPING, 5X16 ............................................................. 494101-05000 WASHER, PLAIN, 5 MM ............................................................... 295701-06016-00 BOLT, FLANGE, 6X16................................................................... 2F - 1HEAD LIGHTFR.14 24242323151620208975622924181831213101111161717202012121191212121216226226221 1* LIGHT ASSY., HEAD............................* SOCKET COMP., .................................* BULB, HEAD LIGHT............................* BULB, WEDGE BASE .........................* PLATE, FRONT NUMBER ...................* STAY FR., NUMBER PLATE ................* COWL CENTRE FRONT......................
  38. 38. 123456789101112131415161718192064100- 70 FRONT SCREEN ............................................................. 164211-KRY-970 SILENCER SEAT A INNER LOWER ....................................... 264212-KRY-970 SILENCER SEAT B INNER LOWER........................................ 264213-KRY-970 SILENCER SEAT FR. COWL ................................................... 264215-KRY-970 CUSHION FR. COWL SIDE ..................................................... 264301-KRY-970 COWL. R. INNER LWR ............................................................ 164302-KRY-970 COWL. L. INNER LWR ............................................................ 164303-KRY-970 PANEL. R INNER ..................................................................... 164304-KRY-970 PANEL, L INNER ...................................................................... 164305-KRY-970 PANEL, CENTER INNER ......................................................... 177211-KRY-970 CUSHION REAR COWL .......................................................... 283545-KVN-900 RUBBER SIDE COVER............................................................ 290101-GE0-000 SCREW HINGE PATCH ........................................................... 390102-GB2-720 SCREW PAN 5X16................................................................... 390105-KVN-900 BOLT. SPECIAL 6X22............................................................... 290105-KRY-970 SCREW FAIRING A 5 X11.5 .................................................... 290106-KRY-970 SCREW FAIRING B 5X11.5 ..................................................... 690107-KRY-970 SCREW FAIRING C 5X16........................................................ 490109-SB6-000 SCREW, TRUSS, 5 X 14.......................................................... 690111-KW3-000 NUT COWL SET M5X0.8 ......................................................... 6AAR-H SET43* COWL, CENTER FR. ...........................* SCREEN, FRONT ................................* COWL, R/L INNER LWR ......................* COWL, R/L INNER UPPER..................* PANEL R/L INNER ...............................Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)F - 1AFRONT COWLFR.2167233109 2558 111112121315151824141941920191919192323232323232020202020141414131316161717171717171818182121212121212121212121 212121212222222222222525252525252525252525
  39. 39. 212223242590320-GC3-000 NUT, SPRING M5..................................................................... 1690344-KEV-900 NUT, C CLIP, 6 MM ................................................................. 690504-964-000 WASHER, THRUST 5MM......................................................... 690601-GFC-780 CLIP 4X60 ................................................................................ 193903-25210 SCREW TAPPING 5X12........................................................... 11Service Item F.R.T.44Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)F - 1AFRONT COWLFR.2167233109 2558 111112121315151824141941920191919192323232323232020202020141414131316161717171717171818182121212121212121212121 212121212222222222222525252525252525252525* COWL, CENTER FR. ...........................* SCREEN, FRONT ................................* COWL, R/L INNER LWR ......................* COWL, R/L INNER UPPER..................* PANEL R/L INNER ...............................
  40. 40. 123464200-AAR-H70ZA SET, R FR. SIDE COWL(PANTHER BLACK METALLIC)........... 164200-AAR-H70ZB SET, R FR. SIDE COWL(PEARL FADELESS WHITE)............... 164200-AAR-H80ZC SET, R FR. SIDE COWL(CANDY BLAZING RED) ..................... 164200-AAR-H80ZD SET, R FR. SIDE COWL(VIBRANT ORANGE)........................... 1C CANDY BLAZING REDC CANDY BLAZING RED64250-AAR-H70ZA SET, L FR. SIDE COWL(PANTHER BLACK METALLIC) ........... 164250-AAR-H70ZB SET, L FR. SIDE COWL(PEARL FADELESS WHITE)................ 164250-AAR-H80ZC SET, L FR. SIDE COWL(CANDY BLAZING RED)...................... 164250-AAR-H80ZD SET, L FR. SIDE COWL(VIBRANT ORANGE) ........................... 164206-KRY-970ZA COWL, R. INNER FR. SIDE (PANTHER BLACK ME)................ 164206-KRY-970ZC COWL, R. INNER FR. SIDE (PEARL FADELESS WHITE) ........ 164206-KRY-980Z COWL, R. INNER FR. SIDE ( )............... 164206-KRY-980ZD COWL, R. INNER FR. SIDE (VIBRANT ORANGE).................... 164207-KRY-970ZA COWL, L INNER FR. SIDE (PANTHER BLACK ME.)................. 164207-KRY-970ZC COWL, L INNER FR. SIDE (PEARL FADELESS WHITE).......... 164207-KRY-980Z COWL, L INNER FR. SIDE ( ) ................ 164207-KRY-980ZD COWL, L INNER FR. SIDE (VIBRANT ORANGE)...................... 117* COWL, R/L INNER CENTRE. ..............* SET, R/L FR. SIDE COWL ...................* COWL, R/L INNER ..............................Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)F - 1BFRONT COWLFR.1756423
  41. 41. 56764300-KRY-970ZA SET, R. UNDER COWL (PANTHER BLACK ME.)........................ 164300-KRY-970Z SET, R. UNDER COWL ( )................. 164300-KRY-980ZC SET, R. UNDER COWL (CANDY BLAZING RED) ....................... 164300-KRY-980ZD SET, R. UNDER COWL (VIBRANT ORANGE)............................. 164325-KRY-970ZA COWL, CENTER UNDER (PANTHER BLACK ME.).................... 164325-KRY-970Z COWL, CENTER UNDER ( ) ............. 164325-KRY-980ZC COWL, CENTER UNDER (CANDY BLAZING RED).................... 164325-KRY-980ZD COWL, CENTER UNDER (VIBRANT ORANGE)......................... 164350-KRY-970ZA SET, L. UNDER COWL (PANTHER BLACK ME) ......................... 164350-KRY-970Z SET, L. UNDER COWL ( ).................. 164350-KRY-980ZC SET, L. UNDER COWL (CANDY BLAZING RED)........................ 164350-KRY-980ZD SET, L. UNDER COWL (VIBRANT ORANGE) ............................. 1C PEARL FADELESS WHITEC PEARL FADELESS WHITEC PEARL FADELESS WHITE18Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)F - 1BFRONT COWLFR.* COWL, R/L INNER CENTRE. ..............* SET, R/L FR. SIDE COWL ...................* COWL, R/L INNER ..............................1756423
  42. 42. * COOLER COMP., OIL..........................47Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)1234567891015510-KRY-970 OIL HOSE, A............................................................................. 115520-KRY-970 OIL HOSE, B............................................................................. 115600-KRY-971 COOLER COMP., OIL .............................................................. 119051-KA3-830 RUBBER, RAD. MT.................................................................. 219052-MN8-000 COLLAR, RAD. MT................................................................... 290301-KRY-970 NUT CLIP 6MM......................................................................... 291314-ME5-003 O-RING 10X2.6 ........................................................................ 495701-06016-07 BOLT, FLANGE 6X16 ............................................................... 895701-06025-00 BOLT, FLANGE 6X25 ............................................................... 296001-06020-00 BOLT, FLANGE SH. 6X20 ........................................................ 4F - 1CCOOLER COMP., OILFR.1244557786689910771010310
  43. 43. 1234567891011121314151617181935505-SA5-003 BULB SOCKET ASSY.,................................................................... 137100-KRY-981 METER ASSY., COMB.................................................................... 137105-KRY-970 RUBBER, METER SET................................................................... 337105-KRJ-901 CAP................................................................................................. 137110-KRY-981 SP. TA. LCD, METER ASSY............................................................ 137112-KRY-971 COVER, UPPER............................................................................. 137214-KV7-671 SCREW, TAPPING 3 X 12.............................................................. 337612-KRY-981 CASE, UPPER ASSY ..................................................................... 137613-KRY-971 CASE, UNDER ASSY...................................................................... 161304-KRY-900 RUBBER, LIGHT CASE MOUNT.................................................... 264510-KRY-970 STAY FR. COWL UPPPER............................................................. 188117-KRY-970 RUBBER, MIRROR MOUNT .......................................................... 290501-KRY-970 WASHER, PLAIN 6X18................................................................... 393903-22420 SCREW, TAPPING, 3 X 16............................................................. 2494001-06000-0S NUT, HEX., 6 MM............................................................................ 394021-08000-0S NUT HEX CAP 8MM....................................................................... 294101-08800 WASHER PLAIN 8MM .................................................................... 294103-06000 WASHER, PLAIN, 6 MM................................................................. 395801-08040-00 BOLT, FLANGE, 8 X 40................................................................... 2FR.F - 2SPEEDOMETER* METER ASSY., COMB. ........................* COVER UPPER ...................................* CASE UNDER ASSY............................* CASE UPPER ASSY. ...........................* CABLE ASSY., SPEEDOMETER .........* CABLE COMP., INNER ........................19Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)1016 17568914 1921231111314141414141414412121931331377714141414151515161718181814141414
  44. 44. F - 3FRONT BRAKE MASTER CYL.RF.* SWITCH ASSY., FR. STOP.................. 0.1* DIAPHRAGM. ......................................* LEVER, R STEERING HANDLE ........* HOSE COMP., FR. BRAKE. ................. 0.4* CYL. SUB ASSY., FR. BRAKE MASTER.* CYLINDER SET, MASTER ................... .49Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)35340-MA5-670L SW. ASSY., FR., STOP............................................................. 145126-KRY-970 HOSE COMP., FR. BRAKE ...................................................... 145155-KRY-970 CLAMPER, FRONT BRAKE..................................................... 145156-KRY-900 CLAMPER, BRAKE HOSE....................................................... 145504-410-003L BOOT, COMP.,.......................................................................... 145510-KRY-971 M/C SUB ASSY., FRONT BRAKE ............................................ 145512-MA6-006L PROTECTOR ........................................................................... 145513-HA2-006L CAP MASTER CYLINDER ....................................................... 145517-166-000 HOLDER, MASTER CYLINDER............................................... (1)45520-MG7-006L DIAPHRAGM............................................................................ 145521-HA2-006L PLATE, DIAPHRAGM............................................................... 145530-471-831L CYLINDER SET, MASTER....................................................... 153175-KFN-850L LEVER RIGHT, STEERING HANDLE ...................................... 190106-MBZ-G00 BOLT, FLANGE SH. 6 X 10 ...................................................... 290114-166-000L BOLT, HANDEL LEVER............................................................ (1)90145-MS9-610 OIL, BOLT, 10 X 22................................................................... 290545-300-000 WASHER, OIL BOLT ................................................................ 490651-MA5-671L CIRCLIP.................................................................................... 193600-04012-1GL SCREW, FLAT, 4 X 12.............................................................. 293893-04012-17L SCREW, WASHER, 4 X 12....................................................... 112345678910111213141516171819202422316817221716171716517127 915191123231019212013
  45. 45. 94050-06000 NUT, FLANGE, 6 MM.............................................................. 196001-06012-07 BOLT, FLANGE, SH., 6 X 12................................................... 296001-06022-07 BOLT, FLANGE, SH., 6 X 22................................................... 2RF.F - 3FRONT BRAKE MASTER CYL.* SWITCH ASSY., FR. STOP.................. 0.1* DIAPHRAGM. ......................................* LEVER, R STEERING HANDLE ........* HOSE COMP., FR. BRAKE. ................. 0.4* CYL. SUB ASSY., FR. BRAKE MASTER.* CYLINDER SET, MASTER ................... .Service Item F.R.T.50No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)2122232422316817221716171716517127 915191123231019212013
  46. 46. No.F - 3AHANDLE LEVER/SWITCH/CABLE* CABLE COMP., A THROTTLE ...........* CABLE COMP., B THROTTLE ...........* CABLE COMP., CHOKE ......................* CABLE COMP., CLUTCH .....................* SW. COMP., FR. LEVER ......................* GRIP COMP., THROTTLE. .................. 0.6* GRIP L HANDLE ................................ 0.6* LEVER COMP., L HANDLE20Service Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)17910-KRY-970 CABLE COMP., A THROT. ............................................................ 117920-KRY-970 CABLE COMP., B THROT............................................................. 122870-KRY-970 CABLE COMP., CLUTCH.............................................................. 135150-KRY-971 SWITCH ASSY., LIGHTING ST. ................................................... 135152-KRY-970 COVER CLUTCH SW. TERMINAL .............................................. 135200-KRY-971 SW. ASSY., WINKER..................................................................... 135330-413-003 SW. COMP., FR. LEVER............................................................... 145517-166-000 HOLDER, MASTER CYLINDER ................................................... 153140-KRY-980 GRIP COMP., THROT ................................................................... 153166-KRY-980 GRIP L. HANDLE .......................................................................... 153172-KRY-970 BRKT, HANDLE LEVER................................................................ 153174-116-670 PLUG HANDLE LEVER ................................................................ 153178-KFN-850 LEVER COMP., L. HANDLE.......................................................... 153182-KFN-850 BOOT L. HANDLE COVER........................................................... 153192-349-690 BOLT, WIRE ADJUST.................................................................... 153141-KRY-970 PIPE THROTTLE GRIP................................................................. 188110-AAR-H81ZA MIRROR ASSY.. R BACK (PANTHER BLACK METALLIC) .......... 188110-AAR-H81ZB MIRROR ASSY., R BACK (PEARL FADELESS WHITE) .............. 188110-AAR-H81ZC MIRROR ASSY., R BACK (CANDY BLAZING RED)..................... 188110-AAR-H81ZD MIRROR ASSY., R BACK (VIBRANT ORANGE) .......................... 11234567891011121314151617RF.28153123789461114293212323022321 13172426161818191920 21272451025252525
  47. 47. F - 3AHANDLE LEVER/SWITCH/CABLE* CABLE COMP., A THROTTLE ...........* CABLE COMP., B THROTTLE ...........* CABLE COMP., CHOKE ......................* CABLE COMP., CLUTCH .....................* SW. COMP., FR. LEVER ......................* GRIP COMP., THROTTLE. .................. 0.6* GRIP L HANDLE ................................ 0.6* LEVER COMP., L HANDLE21Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)88110-AAR-H81ZF MIRROR ASSY., R BACK (BLUE METALLIC) .............................. 188120-AAR-H81ZF MIRROR ASSY., L BACK (BLUE METALLIC)................................. 188110-KRY-970F WASHER, A 8MM.......................................................................... 288110-KRY-970G WASHER, 8MM .............................................................................. 288115-KRY-970 BASE, R. BACK MIRROR............................................................... 188116-KRY-970 BASE, L. BACK MIRROR ............................................................... 188120-AAR-H81ZA MIRROR ASSY., L BACK (PANTHER BLACK METALLIC) ............ 188120-AAR-H81ZB MIRROR ASSY., L BACK (PEARL FADELESS WHITE)................. 188120-AAR-H81ZC MIRROR ASSY., L BACK (CANDY BLAZING RED)....................... 188120-AAR-H81ZD MIRROR ASSY., L BACK (VIBRANT ORANGE) ............................ 190113-438-000 BOLT. HANDLE LEVER PIVOT ...................................................... 190128-KRY-970 BOLT BUTTAN 8 X 27..................................................................... 290130-MEE-000 BOLT SOCKET ............................................................................... 490321-MR8-000 NUT FIXING.................................................................................... 193892-05020-07 SCREW WASHER 5X20................................................................. 193892-05025-07 SCREW WASHER 5X25................................................................. 193892-05035-07 SCREW WASHER 5X35................................................................. 193892-05045-07 SCREW WASHER 5X45................................................................. 194050-06000 NUT FLANGE 6MM ........................................................................ 196001-06022-07 BOLT, FLANGE SH 6X22................................................................ 2181920212223242526272829303132RF.28153123789461114293212323022321 13172426161818191920 21272451025252525
  48. 48. 123456789101112131415161718192035010- 70 KEY SET................................................................................ 135100- 71 SWITCH ASSY., COMB & LOCK........................................... 153100-KRY-970 PIPE COMP., R. STEERING HANDLE.................................. 153104-KRY-970 WEIGHT, STEERING HANDLE ............................................. 253105-KRY-970 WEIGHT, B STEERING HANDLE.......................................... 253107-KTT-910 RUBBER, HANDLE WT. B..................................................... 253108-MJ0-000 SNAPRING, HANDLE WT ..................................................... 253127-KRY-970 GUIDE COMP., CABLE.......................................................... 153128-KRY-970 RUBBER HNDL, SEAT .......................................................... 253150-KRY-970 PIPE COMP., L. STEERING HANDLE................................... 153230-KRY-970 BRIDGE, FORK TOP ............................................................. 190100-KRY-970 BOLT. SOCKET 8X50 ............................................................ 190191-KRY-970 SOCKET BOLT 6X75............................................................. 290304-KSP-900 NUT, STEERING STEM......................................................... 190503-KTR-900 WASHER, STEERING STEM ................................................ 190601-GFC-780 CLIP, 4X60 ............................................................................. 290751-KRY-970 DOWEL PIN 4 X 29.8............................................................. 193891-05008-00 SCREW, WASH, 5X8MM....................................................... 295701-08035-00 BOLT, FLANGE 8X35............................................................. 295801-10040-02 BOLT, FLANGE 10X40........................................................... 2AAR-HAAR-HF - 4HANDLE PIPE/TOP BRIDGE/KEY SET* KEY SET,..............................................* SW. ASSY., COMB.& LOCK.................* PIPE STEERING HANDLE ..................* BRIDGE, FORK TOP ...........................53Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)FR.81234455991011121313141516161818202019191266 76671717
  49. 49. F - 5STEERING STEMRF.* RACE, STEERING BALL ..................... 1.0(ONE OR ALL)* RACE, STEERING BOTTOM CONE ...* STEM COMP., STEERING ................... 1.1* RACE, STEERING TOP CONE ........... 0.5* THREAD COMP., STRG.HD. TOP .......98711101516562131354Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)45155-KRY-970 CLAMPER, FRONT BRAKE..................................................... 145160-KRY-970 STAY COMP., CLAMPER BRACKT. HOSE.............................. 145165-KRY-970 CLAMPER, SENSOR CORD.................................................... 145170-KRY-970 STAY COMP., CLAMPER SENSOR ......................................... 150301-KTR-900 RACE, STEERING TOP BALL ................................................. 253200-KRY-970 STEM COMP., STEERING ....................................................... 153211-268-010 RACE, STEERING TOP CONE................................................ 153212-200-000 RACE, STEERING BOTTOM CONE........................................ 153214-200-000 DUST SEAL, STRG. HEAD...................................................... 153215-KTR-900 BALL STEERING ASSY.,.......................................................... 253220-KRY-970 THREAD COMP., STEERING HD. TOP................................... 195701-06012-07 BOLT, FLANGE,6X12 ............................................................... 195701-08030-07 BOLT, FLANGE, 8 X 30 ............................................................ 296001-06012-07 BOLT, FLANGE, SH., 6 X 12 .................................................... 196001-06014-00 BOLT, FLANGE, SH., 6 X 14 .................................................... 296211-06000 BALL STEERING 6MM............................................................. 1612345678910111213141516134515121410
  50. 50. 1234561100-KRY-970ZA FENDER, FRONT (PANTHER BLACK ME)............................... 161100-KRY-970ZC FENDER, FRONT (PEARL FADELESS WHITE)....................... 161100-KRY-980ZC FENDER, FRONT (CANDY BLAZING RED) ............................. 161100-KRY-980ZD FENDER, FRONT (VIBRANT ORANGE)................................... 161102-KRY-970 STAY, FR. FENDER .................................................................... 161103-KRY-900 COLLAR, A FR. FENDER.......................................................... 461105-KTC-900 RUBBER, FR. FENDER.............................................................. 495801-06032-00 BOLT, FLANGE, 6 X 32............................................................... 4F - 6FRONT FENDERFR.* FENDER, FRONT ................................ 0.15534515234344322Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)
  51. 51. F - 7FRONT FORKRF.* FORK ASSY., FR.................................. 0.5(ADD 0.2 FOR EACH)* SPRING, FR. FORK ............................. 0.2(ADD 0.5 FOR EACH)* SEAL SET, FR. FORK(ADD 0.5 FOR EACH)* CASE COMP.,R/L BOTTOM ................ 0.9(ADD 0.6 FOR EACH)56Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)51400-KRY-971 FORK ASSY., R FRONT ......................................................... 151401-KRY-971 SPRING, FRONT FORK........................................................... 251410-KRY-971 PIPE COMP., FRONT FORK.................................................... 251412-KSP-901 SPRING, REBOUND................................................................ 251412-KFN-851 RING, BACKUP........................................................................ 251414-KK4-003 BUSH, GUIDE .......................................................................... 251420-KRY-971 CASE COMP., R FR. BOTTOM .............................................. 151432-KFN-851 PIECE, OIL LOCK..................................................................... 251437-KVN-901 RING, PISTON ......................................................................... 251440-KFN-851 PIPE, SEAT .............................................................................. 251455-198-900 BOLT, FRONT FORK................................................................ 251500-KRY-971 FORK ASSY., L FRONT .......................................................... 151520-KRY-971 CASE COMP., L FR. BOTTOM .............................................. 190116-KAG-900 BOLT, SOCKET, 8 MM.............................................................. 290123-KSP-871 BOLT A FR. FORK .................................................................. 290521-292-000 WASHER, PLAIN, 10.3 MM...................................................... 290544-KFN-851 WASHER, SPECIAL 8MM ........................................................ 290601-KFN-851 RING, OIL SEAL STOP ............................................................ 290651-KRY-970 SNAP RING 31......................................................................... 21234567891011121314151617181914161114327131081756211820151222919
  52. 52. F - 7FRONT FORKRF.* FORK ASSY., FR.................................. 0.5(ADD 0.2 FOR EACH)* SPRING, FR. FORK ............................. 0.2(ADD 0.5 FOR EACH)* SEAL SET, FR. FORK(ADD 0.5 FOR EACH)* CASE COMP.,R/L BOTTOM ................ 0.9(ADD 0.6 FOR EACH)57Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)91254-GAA-003 SEAL, DUST............................................................................. 291255-GAA-003R SEAL, OIL................................................................................. 291356-KAG-900 O-RING ................................................................................... 220212214161114327131081756211820151222919
  53. 53. F - 8CALIPER ASSY. R FR.* PAD SET, FR. ....................................... 0.2* BRACKET, RIGHT* PISTON ............................................... 0.5(ADD 0.1 FOR EACH)(INC. RELATIVE PART)* CALIPER ASSY., R. FR ........................ 0.4RF.58121312131516161411431185957102Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)06451-GE2-405L SEAL SET, PISTON.................................................................. 206455-GCR-016L PAD SET, FRONT..................................................................... 143352-568-003L SCREW, BLEEDER.................................................................. 143353-461-771L CAP, BLEEDER........................................................................ 145107-MN5-006L PISTON .................................................................................... 243114-KW6-842L SHIM B ..................................................................................... 145108-ML4-006L PAD, SPRING........................................................................... 145131-GZ0-006L PIN, BOLT................................................................................. 145132-166-016L BUSH, BOOT PIN..................................................................... 145133-MA3-006L BOOT, B .................................................................................. 145201-GT4-691L BODY, CALIPER FR................................................................. 145203-MG3-016L PLUG,PIN................................................................................. 245215-KA3-732L PIN,HANGER ........................................................................... 245216-166-006L WASHER, WAVE...................................................................... 145290-KGB-611L BRKT. SUB ASSY., R FR. CALIPER ....................................... 190155-KY4-900 BOLT, FLANGE, 8 X 25 ............................................................ 2123456789101112131415166
  54. 54. 1234567891011121314151642704-MER-D00 WEIGHT, BALANCE 10.................................................................... 142705-MER-D00 WEIGHT, BALANCE 20.................................................................... (1)42706-MER-D00 WEIGHT, BALANCE 30.................................................................... (1)42753-KWF-901 RIM,VALVE....................................................................................... 144301-KPL-900 AXLE, FRONT WHEEL.................................................................... 144311-KRY-900 COLLAR, FR. WHEEL SIDE ............................................................ 144601-AAR-H71 WHEEL, FRONT .............................................................................. 144620-400-000 COLLAR, FRONT DISTANCE.......................................................... 144711-KRY-971 TYRE FR., 2.75 X 18-42P................................................................ 144800-KRY-971 SENSOR ASSY., SPEED................................................................. 145163-KRY-970 STAY SENSOR CORD..................................................................... 145164-KRY-970 CLAMPER SP, SENSOR ................................................................. 145251-KRY-981 DISC, FRONT BRAKE ..................................................................... 190105-KL8-741 BOLT, FR. DISK, 8 X 24................................................................... 590306-KF0-000 NUT. FLANGE, 12MM...................................................................... 190755-229-000 OIL SEAL, 21 X 37 X 07................................................................... 191251-KPH-901 DUST SEAL, 40 X 50 X 5................................................................. 196150-63010-10 BEARING, BALL RADIAL, 6301(UU)............................................... 223F - 9FRONT WHEELF.R* AXLE, FR. WHEEL............................... 0.3* GEAR BOX ASSY., SPDMT .................* TUBE, TYRE ........................................ 0.9* TYRE, FR. ............................................* COLLAR, FR. AXLE DISTANCE .......... 0.4* DISC, FR. BRAKE................................* BEARING, RADIAL BALL.....................(ADD. 0.1 FOR EACH)* WHEEL FRONT ...................................34111214138615715Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)1212121216216910
  55. 55. 43155-KRY-970 CLAMPER, RR. BRAKE HOSE................................................ 243310-KRY-970 HOSE COMP, RR. BRAKE....................................................... 143503-MEE-006 CONNECTOR........................................................................... 143504-MB2-006 BOOT COMP., .......................................................................... 143510-KRY-971 SUB ASSY., REAR M/C............................................................ 143511-KW7-881 OIL CUP COMP........................................................................ 143512-KRY-971 HOSE COMP., REAR M/C........................................................ 143514-KS6-701 CLAMP, M/C OIL HOSE ........................................................... 243520-MJ6-315 PISTON SET. M/C .................................................................... 143530-MV9-006 PUSH ROD COMP., ................................................................. 145513-GW0-911 CAP MASTER CYLINDER ....................................................... 145520-GW0-911 DIAPHRAGM............................................................................ 145521-GW0-911 PLATE, DIAPHRAGM............................................................... 146182-MEL-D21 CIRCLIP.................................................................................... 146504-KV6-702 JOINT BRK., ROD .................................................................... 190103-MCS-G00 BOLT, FLANGE SH. 6X12 ........................................................ 290145-MS9-610 OIL BOLT, 10X22...................................................................... 290545-300-000 WASHER, OIL BOLT ................................................................ 491212-422-006 O-RING 14- 8X2.4 .................................................................... 193600-04045-1G SCREW FLAT 4X45.................................................................. 2RF.F - 10* REAR BRAKE MASTER CYL................... 0.1* DIAPHRAGM. ......................................* HOSE COMP., REAR BRAKE. ................. 0.4* CYL. SUB ASSY., REAR BRAKE MASTER.* CYLINDER SET, MASTER ................... .Service Item F.R.T.60No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)1234567891011121314151617181920REAR BRAKE MASTER CYL.2321616171718181826271467889101112131415192120202213525182427
  56. 56. 93893-04012-17L SCREW WASH, 4X12 .............................................................. 194002-08000-0S NUT, HEX 8MM ........................................................................ 194201-20150 PIN. SPLIT, 2.0X15................................................................... 194305-20102 PIN, SPRING 2X10................................................................... 195015-54000 PIN D, JOINT............................................................................ 195701-06012-08 BOLT, FLANGE-6X12............................................................... 195701-06022-08 BOLT, FLANGE 6X22 ............................................................... 2RF.F - 10Service Item F.R.T.61No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)21222324252627REAR BRAKE MASTER CYL.2321616171718181826271467889101112131415192120202213525182427* REAR BRAKE MASTER CYL................... 0.1* DIAPHRAGM. ......................................* HOSE COMP., REAR BRAKE. ................. 0.4* CYL. SUB ASSY., REAR BRAKE MASTER.* CYLINDER SET, MASTER ................... .
  57. 57. F - 10ACALIPER ASSY. REAR* PAD SET, REAR. ....................................... 0.2* BRACKET, RIGHT* PISTON ............................................... 0.5(ADD 0.1 FOR EACH)(INC. RELATIVE PART)* CALIPER ASSY., R. FR ........................ 0.462Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)06435-KRY-971 PAD SET, RR............................................................................ 106451-MA7-405 SEAL SET, PISTON.................................................................. 143107-MA7-006 PISTON .................................................................................... 143114-KRY-971 SHIM B ..................................................................................... 143115-KRY-971 HOLDER REAR CALIPPER..................................................... 143150-KRY-971 CALIPER SUB ASSY., REAR.................................................. 143190-KRY-971 BRKT SUB ASSY., REAR......................................................... 143215-KGH-901 PIN,HANGER ........................................................................... 243352-568-003L SCREW BLEEDER................................................................... 143353-461-771L CAP BLEEDER......................................................................... 145108-ML7-922 SPRING,PAD............................................................................ 145111-MAJ-G41 STOPPER RING....................................................................... 145131-GZ0-006L PIN, BOLT................................................................................. 145132-166-016L BUSH, BOOT PIN..................................................................... 145133-MA3-006L BOOT, B .................................................................................. 145203-MCC-006 PLUG,PIN................................................................................. 145216-166-006L WASHER, WAVE...................................................................... 145216-KPP-861 TORQUE NUT .......................................................................... 190127-KRY-970 BOLT, TORQUE LINK............................................................... 190155-KY4-901 BOLT FLANGE 8X 5................................................................. 21234567891011121314151617181920213456781210911151314171918162020
  58. 58. 12345678910111213141516171841201-KRY-900 SPROKET, FINAL DRIVEN (40 T).................................................... 141241-KSP-900 DAMPER, REAR WHEEL................................................................. 442301-KRY-900 AXLE, REAR WHEEL....................................................................... 142303-KRY-931 SLEEVE, REAR AXLE...................................................................... 142311-KRY-930 COLLAR, REAR WHEEL SIDE ........................................................ 142601-AAR-H71 WHEEL REAR .................................................................................. 142611-KRY-930 FLANGE FINAL DRIVEN.................................................................. 142620-KSP-900 COLLAR, REAR AXLE DISTANCE................................................... 142704-MER-D00 WEIGHT, BALANCE, 10 ................................................................... 142705-MER-D00 WEIGHT, BALANCE, 20 ................................................................... (1)42706-MER-D00 WEIGHT, BALANCE, 30 ................................................................... (1)42711-KRY-971 TYRE, REAR ................................................................................... 142753-KWF-901 RIM, VALVE (TRITON)...................................................................... 143251-KRY-981 DISK, REAR BRAKE ........................................................................ 190105-KL8-741 BOLT DISC 8X24.............................................................................. 490304-KCS-920 NUT, U 10 MM................................................................................. 490305-KVN-900 NUT, U 14 MM................................................................................. 190559-KRY-970 WASHER, L. REAR AXLE ............................................................... 190559-KRY-970 WASHER, L REAR AXLE ................................................................. 190560-KRY-970 WASHER, R REAR AXLE................................................................ 1* SPROCKET FINAL DRIVEN ................ 0.5* DAMPER, RR. WHEEL ........................ 0.4(ONE OR ALL)* AXLE, RR. WHEEL .............................. 0.3* SLEEVE, RR. AXLE ............................. 0.5* WHEEL COMP., REAR.........................* FLANGE, FINAL DRIVEN .................... 0.8* BEARING, BALL RADIAL.....................(ADD 0.1 FOR EACH)* TYRE, REAR........................................24Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)F - 11REAR WHEELF.R15222471 14211638225249610182621313131312252320111719
  59. 59. 25192021222324252690560-KRY-970 WASHER, R RR AXLE ..................................................................... 191253-KSP-901 DUST, SEAL, 30 X 47 X 8 ................................................................ 191257-230-003 OIL SEAL 28X42X7 .......................................................................... 191352-KSP-900 O-RING 51X2 ................................................................................... 192915-10025-0E BOLT, STUD, II 10 X 25.................................................................... 495020-15100 NUT, E STEM.................................................................................. 196140-63020-10 BEARING, BALL RADIAL, 6302(UU) ............................................... 196150-60050-10 BEARING, BALL RADIAL, 6005....................................................... 1* SPROCKET FINAL DRIVEN ................ 0.5* DAMPER, RR. WHEEL ........................ 0.4(ONE OR ALL)* AXLE, RR. WHEEL .............................. 0.3* SLEEVE, RR. AXLE ............................. 0.5* WHEEL COMP., REAR.........................* FLANGE, FINAL DRIVEN .................... 0.8* BEARING, BALL RADIAL.....................(ADD 0.1 FOR EACH)* TYRE, REAR........................................Service Item F.R.T.No.Ref. Part No. Description Reqd. No./Model(KARIZMA ZMR)F - 11REAR WHEELF.R15222471 14211638225249610182621313131312252320111719
  60. 60. 123456789101112131419052-KV0-000 COLLAR, RADIATOR MOUNT ....................................................... 277110-ML7-922 LOCK ASS., SEAT .......................................................................... 177156-KRY-900 CABLE, SEAT LOCK ...................................................................... 177160-KRY-970 COVER, SEAT LOCK CABLE.

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