While every care is taken in publishing this catalogue, the company will not be responsible for any error and omission. This catalogue is the property of Hero MotoCorp Ltd. Copy right of this catalogue is reserved.
1. While every care is taken in publishing this catalogue,
thecompany will not be responsible for any error and omission.This
catalogue is the property of Hero MotoCorp Ltd.Copy right of this
catalogue is reserved.
2. 2
3. 2135INDEXINSTRUCTIONS(Use of Parts Catalogue)BLOCK
INDEXENGINE GROUPFRAME GROUPPART NO. INDEX34
4. Hero MotoCorp NON BODY COLOUR CODECOLOUR REF. COLOUR
DESCRIPTIONNH-35M CLOUD SILVER METALLICNH-303M MAT AXIS GRAY
METALLICNH-1 BLACKINSTRUCTION FOR USE OF PARTS CATALOGUEThis parts
catalogue is compiled of all service parts and Flat Rate Time
(F.R.T.) ForHero MotoCorp KARIZMA Motorcycle.I. How to order
parts1. Information requiredReplacement parts orders must contain
both the part number and thestamped number(s) as described below.
This is because any changes andmodifications of parts are
registered at Hero MotoCorp with the pertinent partsand stamped
numbers.Numbers needed(a) Carburettor parts : Part number
andStamped carburettor identification number.(b) Engine parts :
Part number and Stamped engine number.(c) Frame parts : Part number
and Stamped frame number.2. RevisionWhen modifications or additions
to this Parts Catalogue are made, a newsletters/revised edition
will be issued at an appropriate time, with sucessivelyprogressing
revision numbers. We recommend obtaining such revisions in order
tokeep your Parts Catalogue up-to-date at all times. To check
whether a PartsCatalogue revision has been issued, please contact
SPARE PARTSDEPARTMENTS, Hero MotoCorp Ltd.II. How to read this
Parts Catalogue1. Make-up of the part number(Example) (General
Parts)Colour CodeSubcontractor designationModification
designationParts classification No.(Example) Bolts, nuts and other
standard partsFunction andtype No.Dimension Chemical surface
treatmentISO2. Colour codesThe colour code at the end of the part
number indicates the colour. Code below ZAin alphabetical order
(such as ZA, ZB, ZC, etc.) do not indicate the colour directly,but
reference must be made to the Hero MotoCorp code given in the
descriptioncolumn of this Parts Catalogue.COLOUR CODE COLOUR
DESCRIPTIONCOLOUR REF. CODE MAIN BODY COLOURNH-1 ZA BLACKR-321 ZB
SPORTS REDNH-341P ZC PEARL FADELESS WHITEY-153 ZD MOON
YELLOWNH-A63M ZE EBONY GRAY METALLIC51
5. 63. AbbreviationsThe following abbreviations are used in
this Parts Catalogue.ASSY. .........Assembly L.E.D.
............Light emitting diodeCOMP.........Complete L
(100L).........Link (100 Links)R.................Right A.C.
...............Alternating currentL. ...............Left
D.C................Direct currentSTD............Standard IN
..................InletMM. ............Millimeter
EXH...............ExhaustG. ...............Gram FR.
...............FrontT (22T). ......Tooth (22Teeth)
RR.................RearA.................Ampere
Hex................HexagonalV. ................Volt
A.M................Attaching MarkW................Watt T.M.
...............Transcript MarkKPH........... Kilometers per hour
C.D.I..............Capacitive Discharge ignitionINC...............
Including4. DimensionsAll dimensions are given in millimeters (mm)
except in the case of steel balls,tyres and tyre tubes and wheel
rims...............Parts Example InterpretationBolt (Screw) 6 x 12
6mm diameter, 12mm lengthPin 8 x 14 8mm diameter, 14mm lengthO-Ring
9.5 x 1.6 9.5mm diameter, 1.6mm thicknessOil Seal 14 x 24 x 5 14mm
inside diameter, 24mm outsidediameter, 5mm thicknessTube 5 x 130
5mm inside diameter, 130mm length5. Supercedence of partsPart
numbers given under the part name in the Description column
indicate thatthe part number has been superceded by that part
number. maymake such supercedence without
notice.6.AssembliesSections framed with broken lines in the
exploded view drawings are available ascomplete assemblies. (Their
individual parts can also be obtained.)Hero MotoCorp7. Required
QuantityThe number given in the Reqd. No. column indicates the
quantity of parts used inthe section described in that block.Parts
with quantities in ( ) represent optional parts.Part whose required
number is N, is a part whose required number can beselected at
need.8. Part modifications and applicable serial numbersIn case
where a part has been modified, the serial number of the first
vehicle(or frame, engine, carburettor) bearing the modification is
listed in theSerial No. Column.9. IllustrationIllustration of parts
given in parts catalogue diagrams are provided forconvenience
identifying parts and may differ from the actual configuration of
parts.10. Models, area codes and applicable serial numbersModels,
area codes and applicable serial Nos. given in this parts catalogue
can beidentified as follows.ExampleVE3EA A
2MCUModelAreacodeTypeApplicableEngineserial
No.ApplicableFrameserial No.Applicablecarburettoridentification
No.KARIZMA ID India XXXXEDYZXYYYYYMBLXXXXEFYZXYYYYY
6. 711. Location of stamped serial numberCARBURETTOR
IDENTIFICATION NUMBERENGINE SERIAL NUMBERremiumFRAME SERIAL
NUMBER(ON FRAME BODY)
7. III. How to use the Flat Rate Time (F.R.T.)This F.R.T. (Flat
Rate Time) is used to determine the standard labour time allowedfor
replacement of parts covered by the warranty during the period the
warranty isin effect. The F.R.T. for those parts which are not
listed herein should bedetermined from the operation closely
related to the replacement of that part.1. The F.R.T. is based on
the following service conditions.a. Aliberal allowance is added to
the net servicing time.b. Standard times specified are based on the
condition that the necessaryservicing tools listed in the service
manual (motorcycle) which describesthe service policies are
available close at hand and thework is performed by a mechanic with
normal skill.c. Time required for inspection and operational test
following the servicing isincluded in the F.R.T.2. Method of
computingThe job times are listed in tenth of an hour to simplify
computation.(Example) 0.3 = 18 minutes5.6 = 5 hours and 36
minutesHero MotoCorpCONVERSION CHARTHours Minutes Hours Minutes0.1
6 0.6 360.2 12 0.7 420.3 18 0.8 480.4 24 0.9 540.5 30 1.0 603.
Computing the F.R.T.When several jobs are performed at the same
time, make the calculation in thefollowing manner.a. Jobs of non
duplicated natureThe F.R.T. for the job is obtained by totaling the
F.R.T. for each part replaced.(Example) Replacement of cylinder and
clutch spring.SERVICE ITEM F.R.T.Cylinder 3.1*Clutch spring 0.8The
F.R.T. For the job is : 3.1+0.8=3.9b. Jobs of duplicated natureTake
the F.R.T. For the last part to be replaced.(Example) Replacement
of piston and cylinder head gasket.SERVICE ITEM F.R.T.Cylinder head
gasket 2.8*Piston 3.2*The F.R.T. for the job is : 3.2c. Jobs of
partially related natureTotal up the F.R.T. For all of the parts
replaced and then subtract the F.R.T. forthe duplicated
operation.(Example) Replacement of gearshift drum and crankshaft
assembly.SERVICE ITEM F.R.T.Gear Shift Drum 4.4*Crank Shaft
5.3*Crankcase Disassembly 4.4*The F.R.T. for the job is :
(4.4+5.3)-4.4=5.3Crankcase disassembly is the duplicated
operations.*The F.R.T. Shown with (*) includes engine removal and
installation.8
8. NO. SERVICE ITEM F.R.T.1. Engine 1.82. Cylinder head 2.8*3.
Carburettor 0.64. Operations other than replacing partsa. Removed
and installationb. Adjustment, measurement and cleaningEngineNO.
SERVICE ITEM F.R.T.1. Engine oil - inspection (excluding oil
change) 0.12 Oil filter screen cleaning 0.13 Cleaner element
cleaning 0.24 Compression pressure measurement 0.15 Spark plug -
adjustment and cleaning 0.16 Ignition timing - inspection 0.27
Valve clearance-adjustment 0.48 Throttle operation-adjustment 0.19
Carburettor idle - adjustment 0.110 Carburettor-float level
measurement 0.511 Clutch-adjustment 0.1FrameNO. SERVICE ITEM
F.R.T.1 Front brake - air bleeding 0.22 Front brake - adjustment
0.23 Rear brake - adjustment 0.14 Brake - operation test 0.15
Headlight - aimings 0.16 Drive chain (includes tension
adjustmenthowever, does not include sprocket) 0.1c. OverhaulNO.
SERVICE ITEM F.R.T.1 Carburettor 1.09
11. BLOCK INDEX ENGINE GROUPE-1 19 E-2 21 E-3 22E-5 24 E-6
2513E-4 23*Ref. No. on the index illustration may be differentFrom
that on the textE-7A 28 E-7B 29E-7 2614142222627222712010133
316131710301620131316161717194251121 292318828
332892467151217331952515214433333311121223
344516111189910101313131314141515867231 88
6541210109121311721111112121312
121291210348561212121212771412101816171315587779999118101197121212645312123
232326 19225212589242023617111017131812515773161642222151414465 3
321211771010810896
12. BLOCK INDEX ENGINE GROUPE-8 30 E-8A 32 E-9 33E-11 36 E-12
37E-10 34*Ref. No. on the index illustration may be differentFrom
that on the textE-13
3914212117719531415212121222192018613212121102131312118112111342116141414151212131311111892781045362131310107435112
11986124210 2212 2314
6718271716262821211519938252713222311204522232976831
111442951013121764
118111216161093571415138219341328282828252725302822272832342033311423
237926518191726101511262424242921121816
22. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)2211330-AAP-H00 COVER COMP R CRANK CASE
.....................................................
111393-KCN-010 GASKET, RIGHT
COVER.................................................................
115650-KCN-000 GAUGE, OIL
LEVEL.........................................................................
122810-KBB-900 LEVER COMP.,
CLUTCH.................................................................
122815-428-000 SPRING, CLUTCH
LEVER...............................................................
190701-KFN-850 PIN, SPRING, 3 X
10........................................................................
191053-719-005 BRG., NEEDLE, 12 X 16 X
10..........................................................
291201-KCS-920 OIL SEAL, 20 X 34 X 7
.....................................................................
191206-KCS-920 OIL SEAL, 14 X 28 X 4
.....................................................................
191307-035-000 O-RING, 18 X
3...............................................................................
194301-08140 DOWEL PIN, 8 X 14
.........................................................................
296001-06040-00 BOLT, FLANGE, SH., 6 X 40
............................................................
1196001-06050-00 BOLT, FLANGE, SH. 6 X 50
............................................................
112345678910111213* COVER COMP., R CRANKCASE ........ 0.8* LEVER
COMP., CLUTCH ....................GASKET, R CRANKCASE COVER......
0.7* OIL SEAL ,12 X22 X 5..........................* OIL SEAL ,16
X28 X 7.......................... 0.6E - 5RIGHT CRANK CASE
COVERF.R93485677102111111111111111111111111012
39. * LIGHT ASSY., HEAD............................* SOCKET
COMP., .................................* BULB, HEAD
LIGHT............................* BULB, WEDGE BASE
.........................* PLATE, FRONT NUMBER ...................*
STAY FR., NUMBER PLATE ................F - 1HEAD LIGHTFR.9
17171616101111131313131478654158231121217Service Item F.R.T. Ref.
Part No. Description Reqd. No./Model(KARIZMA)3310B-AAP-H61 LIGHT
ASSY., HEAD
................................................................
133108-KRY-900 SPRING
SPC............................................................................
133110-AAP-H00 UNIT FR.,
COMB......................................................................
133119-KRY-901 CLIP CORD
..............................................................................
133126-S05-003 COVER,
RUBBER....................................................................
133150-KRY-861 SOCKET
COMP.,......................................................................
134901-KSP-910 BULB, HEAD LIGHT, (HS1) 12
V-35/35W................................ 134908-GBG-840 BULB, WEDGE
BASE T10.......................................................
264310-198-D20A PLATE, FR. NUMBER
..............................................................
164315-KRY-900 STAY FR., NUMBER PLATE
.................................................... 190344-KEV-900
NUT C CLIP, 6
MM..................................................................
293500-05010-1A SCREW, PAN, 5 X
10...............................................................
293500-06012-1A SCREW, PAN, 6 X
12...............................................................
293901-44220 SCREW, TAPPING, 4 X
10.......................................................
493903-25310 SCREW, TAPPING, 5 X
16.......................................................
194101-05000 WASHER, PLAIN, 5
MM...........................................................
295701-06012-07 BOLT, FLANGE, 6 X 12
............................................................
212345678910111213141516174
40. 12345633603-053-650 COLLAR, RR. WINKER
..........................................................
261301-KRY-900ZA COWL CENTER FRONT (BLACK)
......................................... 161301-KRY-960ZB COWL
CENTER FRONT (SPORTS RED)..............................
161301-KRY-860ZC COWL CENTER FRONT (PEARL FADELESS WHITE) .........
161301-KRY-900ZE COWL CENTER FRONT (MOON
YELLOW).......................... 161301-KRY-860ZE COWL CENTER
FRONT (EBONY GRAY ME..) ..................... 161317-KCC-900 GUIDE,
A.................................................................................
26410A-AAP-H60 SCREEN FRONT SUB
...........................................................
164201-AAP-H60ZA SET, R. FR. SIDE COWL
(BLACK)......................................... 164201-AAP-H60ZB
SET, R. FR. SIDE COWL (SPORTS RED) .............................
164201-AAP-H60ZC SET, R. FR. SIDE COWL (PEARL FADELESS
WHITE)......... 164201-AAP-H60ZD SET, R. FR. SIDE COWL (MOON
YELLOW).......................... 164201-AAP-H60ZE SET, R. FR. SIDE
COWL (EBONY GREY ME)....................... 164202-AAP-H60ZA SET,
L. FR. SIDE COWL (BLACK) .........................................
164202-AAP-H60ZB SET, L. FR. SIDE COWL (SPORTS
RED).............................. 164202-AAP-H60ZC SET, L. FR.
SIDE COWL (PEARL FADELESS WHITE) ......... 164202-AAP-H60ZD SET, L.
FR. SIDE COWL (MOON YELLOW) ..........................
164202-AAP-H60ZE SET, L. FR. SIDE COWL (EBONY GREY ME.)
...................... 118F - 1AFRONT COWL* COWL, CENTER FR.
...........................* SCREEN, FRONT
................................* SET, R/L FR. SIDE COWL
...................* COWL, R/L INNER LWR ......................*
COWL, R/L INNER UPPER..................Service Item F.R.T. Ref.
Part No. Description Reqd.
No./Model(KARIZMA)FR.14201142222201521212121212121212116
1921212121211018 1818216875179212139331 1
41. 7891011121314151617181920212264211-KRY-900 SILENCER, SEAT A
RIGHT FR. COWL................................ 164212-KRY-900
SILENCER, SEAT A LEFT FR. COWL..................................
164213-KRY-900 SILENCER, SEAT B FR.
COWL............................................ 264301-KRY-860
COWL, R. INNER
LWR...........................................................
164302-KRY-900 COWL, L. INNER LWR.
..........................................................
164303-KRY-900 COWL, R. INNER UPPER
......................................................
164304-KRY-900 COWL, L. INNER
UPPER.......................................................
177209-KAG-900 RUBBER, SEAT STAY MOUNT
.............................................. 290101-GE0-000
SCREW, HINGE
PATCH.........................................................
290109-SB6-000 SCREW, TRUSS, 5 X 16
........................................................
590111-KW3-000 NUT, COWL SET, M5X0.8
......................................................
590344-KEV-900 NUT, C. CLIP, 6
MM................................................................
690504-964-000 WASHER, THRUST, 5 MM
.....................................................
590563-355-000 WASHER, WHEEL, 6
MM......................................................
293903-25210 SCREW, TAPPING, 5 X 12
.....................................................
2095701-06025-00 BOLT, FLANGE, 6 X
25........................................................... 2*
COWL, CENTER FR. ...........................* SCREEN, FRONT
................................* SET, R/L FR. SIDE COWL
...................* COWL, R/L INNER LWR ......................*
COWL, R/L INNER UPPER..................19Service Item F.R.T. Ref.
Part No. Description Reqd. No./Model(KARIZMA)F - 1AFRONT
COWLFR.14201142222201521212121212121212116 1921212121211018
1818216875179212139331 1
42. 1234567891011121314151617181937100-KRY-861 METER ASSY.,
COMB. ...........................................................
137110-KRY-861 SP.TA.LCD, METER ASSY.
.....................................................
137112-KRY-861 COVER,
UPPER......................................................................
137215-ML0-008 RUBBER, METER SET
...........................................................
337612-KRY-901 CASE, UNDER
ASSY..............................................................
137613-KRY-861 CASE, UPPER
ASSY...............................................................
137613-KRY-900A RUBBER,
SWITCH..................................................................
237700-KRY-900 SPEED, SENSOR
ASSY.........................................................
144830-KRY-960 CABLE ASSY., SPEEDOMETER
............................................ 144831-KRY-900 CABLE
COMP., INNER
...........................................................
150354-428-000 STOPPER, RUBBER
B..........................................................
161304-KRY-900 RUBBER, LIGHT CASE MOUNT
............................................ 261317-KCC-900 GUIDE
A.................................................................................
164313-KRY-900 RUBBER, R METER
SIDE.....................................................
164314-KRY-900 RUBBER, L METER SIDE
.....................................................
164510-KRY-860 STAY, FRONT COWL
UPPER.................................................
190235-KCZ-000 NUT, LOCK, 18
MM.................................................................
193903-22420 SCREW, TAPPING, 3 X
16......................................................
793903-24420 SCREW, TAPPING, 4 X
16...................................................... 7F.RF -
2SPEEDOMETER* METER ASSY., COMB. ........................* COVER
UPPER ...................................* CASE UNDER
ASSY............................* CASE UPPER ASSY.
...........................* CABLE ASSY., SPEEDOMETER .........*
CABLE COMP., INNER
........................9171110821212323161918181818181418181919192019191212151672224
420221320Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)57193
43. 21* METER ASSY., COMB. ........................* COVER
UPPER ...................................* CASE UNDER
ASSY............................* CASE UPPER ASSY.
...........................* CABLE ASSY., SPEEDOMETER .........*
CABLE COMP., INNER ........................2021222394001-05090-0S
NUT, HEX., 5 MM
...................................................................
394021-08000-0S NUT, HEX., CAP 8 MM
...........................................................
294103-06000 WASHER, PLAIN, 6
MM.........................................................
395801-08040-00 BOLT, FLANGE, 8 X 40
.......................................................... 2F -
2SPEEDOMETERService Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)F.R9171110821212323161918181818181418181919192019191212151672224
420221357193