AUTOMOTIVE CAPABILITIES

0ffi ce: 859-231-7006 Foam Design.com Fax: 859-231-7731

(WBENC) Certifi ed Woman-Owned Business

Certifi cation Number

2005128756

NAICS Codes: 326150:

Urethane and other foam products

(except polystyrene)

326199: All other plastics

product manufacturing.

DUNS: 07-132-4479

ITAR Registered Code M35304

Cage Code: 1T579

EIN: 61-0865119

IS0-9001:2008 & AS9100C Registration #C2015-00023

Federal Government System for Award Management (SAM)

Reticulated FoamsRigid Urethane Molding Melamine Foam HDPE UHMW 100% Compostable Packing Acoustical Foam Water Filtration Foam Petroleum Absorbing FoamsRubber and NeopreneVinyl

FEATURED MATERIALSEthafoam

Military Grade EthafoamZotefoams

Crosslink (XLPE) Plastic Corrugated

Expanded Poly Propelene Expanded Poly EthyleneExpanded Poly Styrene EVA cross-linked foams

PolyurethaneFelt

FOAM DEMANDS – AND REWARDS – PRECISION. We offer business solutions for all facets of today’s ever changingcommercial and industrial landscape. From startups to establishedindustries, we relentlessly work to exceed your individual requirements.We were founded in the early 70’s and have been converting foam andsurpassing our clients expectations for over 42 years.

Five-Axis Water Jet Cutting

Five-Axis Milling

Horizontal Wire Profi le Cutting

Vertical Wire Profi le Cutting

Die Cutting

Post Molding Cross-Linked PE

Foam Convoluting

RIM Urethane Molding

Reticulated PU Fabrication

Slitting and Skiving

Foam Tube Forming

Lamination – Heat/Adhesive

MANUFACTURING CAPABILITIES

HEADQUARTERS

Lexinton, Kentucky

125,000 Sq/Ft Facility

0ffi ce: 859-231-7006 Foam Design.com Fax: 859-231-7731

AUTOMOTIVE PARTSOur fabrication capabilities and design expertise provide automotive manufacturing with foam solutions. Our technology allows manufacturers to sculpt automotive insulation materials in three dimensions, to precisely fi t every ridge, radius and contour of an automobile to cut noise and reduce vehicle weight.

Under carpet cushioning

Interior structural padding

Interior trim cushioning

Headliner surface substrate padding

Instrument panel padding

Fuel tank explosion suppressing

Fuel surge mitigating

Noise attenuating

Sound absorbing

Vibration damping

Harshness regulating

Headliner cores

Carpet underlayments

Dash mats

Wire harness wraps

Door panel inserts

Trunk liners

Cabin package trays

Engine covers

Hood liners

Structural body fi llers

Dunnage packaging

PRODUCTS AND APPLICATIONS

TESTING CAPABILITIES

FARO arm measuring

Water absorption testing

Perm air fl ow testing

Height gage

Digital Calipers

Micrometers

Outside accredited labs