EMAG News 22 English

REINECKERKARSTENSKOPPNAXOS-UNIONKOEPFERLASER TECECMELDEC

USA

Manufacturing Systems for Precision Metal Components

STANDARDThe machine concept provides the basis for machining chucked and shaft parts. Our common parts strategy when we design the systems simplifies the stocks of spare parts you have to keep

MODULARThe benefits at a glance

VeRTicAL TURNiNg MAchiNeS fOR ShAfTS

VeRTicAL TURNiNg MAchiNeS fOR chUckeD pARTS

Top Performance guaranteedMODULAR pick-Up-MAchiNeS

The modular concept of the new machine platform makes it possible: the machines can be perfectly adapted to suit various applications; although constructed in an extremely compact way; and feature high-performance drives as well as an integrated automation solution using a pick-up spindle or pick-up turret.

The economical nature of the production process is always central, which guarantees best performance. This includes fast processes, high component quality for all operations used as well as decreas-ing investment costs.

in short: The new pick-up machines will reduce your costs per part.

All new modular turning machines from EMAG have three particular features, namely state-of-the-art design, economical processes and high machining quality. Excellent value for money comes as standard.

VL 2Workpiece diameter, max.: 3.9 in Workpiece height, max.: 5.9 in


2

cOMpAcTThe machines require little floor space and in addition, a flexible machine layout (chaku chaku or in a line) is possible.

SiMpLeThe systems can be linked easily using central conveyor belts and pick-and-place units and changers.

fASTShort distances and tooling times ensure short idle times.

iNTegRATeDThe pick-up automation ensures rapid processes. At the same time, investment costs are reduced since the automation is already integrated.

VT 4-4Workpiece diameter, max.: 7.9 in Workpiece height, max.: 24.8 in / 41.3 in

VT 2-4Workpiece diameter, max.: 3.9 in Workpiece height, max.: 15.7 in



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EMAG NEWS 22


"We act as a systems supplier and develop the complete manufacturing system – from the individual machine to the machining processes to the automation."Dr. Guido Hegener, CEO of EMAG Salach Maschinenfabrik GmbH

The more sophisticated the component, the more complicated the production solution? Not at EMAG: our specialists develop manufacturing systems that score with simple interlinking, speed and flexibility. The guarantee for the success of this system is the modular design of the new EMAG pick-up machines. They are the central “building blocks” in the manufacturing systems which ensure economical processes by their three central benefits:

1. Whether turning, milling or drilling – based on the modular design, every individual machine can be perfectly configured for the respective operation.

2. The workpieces are transported to the machining area using the pick-up method. Conveyor belts or shuttles in turn transport the parts between the machines. Result: the automation ratio of the manufacturing system turns out to be unusually small. Transport distances are short – and the workpiece flow fast.

3. Every operation and the degree of automation can be changed at will. Thus, the manufacturing system can always be perfectly adjusted, even with increasing quantities or changed component requirements.

In short: EMAG manufacturing systems benefit from modular machine design, simple automation and flexible configuration.

Systematically SuccessfulMANUfAcTURiNg SySTeMS fOR chUckeD pARTS

4

TURNkey?The technology, automation and process development all come from a single source. Ultimately, you will have a complete solution, with short lead times and a fast production start guaranteed.

OpTiMizeD? We coordinate the manufacturing systems, peripheral machines and automation systems perfectly with each other.

pRODUcTiVe? The complete system developed by EMAG benefits from simple automation systems, optimized interfaces and short transport distances. This ensures that the full process can be started quickly and remains economical in the long term.

eASy MAiNTeNANce? Lots of identical components are used in the machines. The manufacturing system also benefits from short re-tooling and maintenance times.

LOTS Of pLANNiNg? A contact at EMAG takes on the central project work and makes your overall planning process easier with his experience and system expertise.

qUeSTiONS & ANSweRS

exAMpLe: MANUfAcTURiNg SySTeM fOR geARS 25Seconds

LiNe cycLe TiMe

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EMAG NEWS 22

OP 10

/ OP

20

OP 10

/ OP

20

OP 30

OP 40

OP 50

Op 10 / Op 20VTc 100-4


MANUfAcTURiNg SySTeMS fOR ShAfTS

exAMpLe: MANUfAcTURiNg SySTeM fOR STeeRiNg piNiONS

Everything is PossibleWhat does a modern, highly productive, cost-efficient manufacturing system for shafts look like? EMAG answers this question on the basis of VL- and VT- machines.By interlinking VL- and VT-machines, EMAG creates manufacturing systems which not only guarantee a highly productive and high-precision machining process. This system also ensures efficient processes in any (future) production situation. The reason is that the manufacturing line is scalable. Fluctuating quanti ties? New components? Modified component geometry? Different machining technologies? Everything is possible at any time with this system.

In short: EMAG manufacturing systems with VL- and VT-machines are flexible and productive – a future-safe solution for any machining task.

LiNe cycLe TiMe

26 Seconds

VTc 100-4with counter spindle Cutting to length Centering 4-axis turning

VTc 100-4with counter spindle Cutting to length Centering 4-axis turning

VTc 100 gTwith two grippersGrinding Measuring Ø Longitudinal positioning

VLc 200 hGear cutting

VLc 100 ihInductive Hardening

Raw parts

Stopper

Barrier

Raw parts Machined OP 10 / OP 20

Machined OP 30

Machined OP 40

Machined OP 50 (Finished parts)

Empty pallets

Finished parts

Transfer unitsgrinding

wheel

6

Op 30Op 10 / Op 20 Op 40 Op 50VLc 200 hVTc 100-4 VLc 100 ih VTc 100 gT

exAMpLe: MANUfAcTURiNg SySTeM fOR STeeRiNg piNiONS

VL- / VT-Manufacturing linesThe main facts ...

… about the production environment: » Modular, universal manufacturing concept – can be expanded

and adapted at any time

» Minimum additional costs because there is no need for temporary storage, internal transport, etc. in the company and therefore low stock levels and faster throughput times

» Simple connection of in-house automation solutions

... about the line: » 30 % higher productivity due to 4-axis machining on the

machines

» Short transport distances and therefore short idle times

» Maximum precision by machining in few clamping operations (no reclamping errors)

» 15 % less floor space requirement

» User-friendly with simple re-tooling and maintenance

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EMAG NEWS 22


MORe fLexibLehard turning, scroll-free turning and grinding are performed on a single machine.

MORe pReciSeThe grinding wheel is designed specifically for the finishing quality.

MORe ReLiAbLeHard finish-turning is per-formed first, for as long as the component and pro-cess reliably allow it. (Much shorter) grinding is then performed.

fASTeR

Only a little material is cut when grinding, so the process is faster. in addi-tion, the service life of the tool is also prolonged.

1 2 3 4

cOMbiNiNg The beST: The beNefiTS Of eMAg TURNiNg / gRiNDiNg ceNTeRS AT A gLANce

iN A SiNgLe cLAMpiNg

OpeRATiON: iNTeRNAL AND

exTeRNAL gRiNDiNg AND OTheR pROceSSeS

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cOMbiNiNg The beST: The beNefiTS Of eMAg TURNiNg / gRiNDiNg ceNTeRS AT A gLANce

There isn't a more efficient hard machining process for chucked parts: Hard turning and grinding are combined in a flexible manner on the VSC-machines with countless advantages.This combination is quite something: only the optimal machining process is always used in the EMAG VSC-machines for hard machining of chucked parts such as gear wheels. Initially, the component is hard finish-turned and then ground where product quality and process reliability demand it.

And this also means: only minimum grinding allowance is left after turning. The grinding wheel is designed precisely for this. This results in an extremely good surface quality and short cycle times. In addition, the grinding wheel is subject to slower wear and needs to be dressed less often. So the entire process has massive benefits from this.

In short: Medium- and large-series hard machining benefits from the best “of both worlds” – hard turning and grinding combined in an intelligent way.

For really Hard TaskshARD TURNiNg AND gRiNDiNg Of chUckeD pARTS fOR cOMpLex TASk

ONLy The beST SOLUTiON wiLL DOAll important criteria for hard machining are combined on our machines: high component quality, process reliability, and flexible, economical sequences. We adapt every solution perfectly to your needs.

peRfecT fOR iNTeR-

LiNkiNg

Vg 110: Non-circular grindingThe vertical machine for small chucked parts for non-circular machining. Internal and external grinding are performed flexibly depending on the particular workpiece.

VLc 100 gT: Circular grindingVertical grinding machine for chucked parts with a diameter of up to 100 mm. The pick-up principle guarantees short idle times and maximum productivity.

VLc 250 DS: Multi-technologyTurning, hard turning, internal grinding and external grinding are performed in a single clamping operation and in a vertical arrangement. Specifically designed for precise, cost-efficient production, with a reliable process, involving medium and large series.

VSc DS / DDSChuck diameter, max.: 9.8 / 15.7 inSwing diameter, max.: 10.2 / 16.5 inMachining diameter, max.: 6.3 / 10.2 inX-axis travel: 26.8 / 33.5 inY-axis travel: 12.4 in (DDS) Z-axis travel: 7.9 / 12.4 in

Chuck diameter, max.: 6.3 inSwing diameter, max.: 7.9 inMachining diameter, max.: 3.9 inX-axis travel: 35.4 inZ-axis travel: 14.8 in

chuck diameter: 3.9 – 7.5 inSwing diameter, max.: 6.3 inMachining diameter, max.: 3.3 inX-axis travel: 18.1 inZ-axis travel: 8.9 in

chuck diameter: 9.8 / 12.4 inSwing diameter, max.: 13.8 inMachining diameter, max.: 9.8 inX-axis travel: 55.1 / 63.0 inY-axis travel: ± 3.9 inZ-axis travel: 11.8 in 9

EMAG NEWS 22


Background of scroll-free turningEven this high-performance process can be carried out on the VTC: EMAG scroll-free turning is an extremely fast and produc-tive hard machining process. It achieves very high non-twist characteristics, which is an important factor when machining gasket seats. Dry machining is also an option.

Hard machining for shafts: VTC-machines from EMAG ensure fast processes when turning and grinding operations come together.There isn’t more flexibility than this, almost the entire finishing process is carried out in the VTC-machines: hard and soft turning, scroll-free turning, grinding and simultaneous grinding, synchronous support grinding and non-circular grinding. Important for this: the component may be changed at any time. The machines can be reconfigured quickly for changing machining tasks.

Even complex combination processes can be configured extremely efficiently in the EMAG machines: the tool turret completes all turning and milling operations, while the CBN grinding then starts at the second station. And that means: machines of the VTC-series machine cylindrical bearing seats, shoulders and grooves completely and in a single clamping operation. This drastically reduces clamping errors.

In short: The VTC-machines guarantee efficient shaft machining with a reliable process.

Joint “Attack” on the Shaft

eMAg VTc-MAchiNeS

TURNiNg AND gRiNDiNg ON A SiNgLe MAchiNe

VTc 100 gTChuck diameter, max.: 6.3 inWorkpiece diameter, max.: 3.9 inWorkpiece length, max.: 15.7 inX-axis travel: 13.4 inZ-axis travel: 26.0 in

VTc 315 DSChuck diameter, max.: 12.4 inWorkpiece diameter, max.: 9.4 inWorkpiece length, max.: 27.6 inX-axis travel: 15.4 inZ-axis travel: 37.4 in

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EMAG SYnCHronouS SupporT GrIndInG: GrIndInG “SQuArEd”

Reduce machining times for grinding processes by over 70 % with two opposed grinding wheels. The entire process benefits from synchronous support grinding.The shaft is clamped vertically and two opposed grinding wheels simultane-ously machine the workpiece. Normal forces are eliminated with this arrange-ment. This allows downright productivity leaps. The grinding times on transmission shafts with multiple bearing seats, for example, can thus be drastically reduced.

Another important factor: a traversable support absorbs the resultant tangential forces on the shaft. This is why it is also possible to machine slim workpieces at high feed rates.

3ADVANTAgeS Of eMAg SyNchRO- NOUS SUppORT

gRiNDiNg

1 MAchiNiNg TiMeS ReDUceD by OVeR 70 %

2 MAxiMUM pReciSiON eVeN iN The cASe Of SLiM ShAfTS

3 fAST, eASy Re-TOOLiNg

Normal forces

Traversable support (eliminates tangential forces)

Tangential forces

(cancel each other out)

(cancel each other out)

Normal forces

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EMAG NEWS 22


EMO 2013 ImpressionsSeptember 16-21, 2013

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7/2013 · Änderungen vorbehalte n/Modi�cations reserved

130703

Parkhaus (PKW)

Parking block (Cars)

Parkplatzverwaltung

Car park admin. o�ce

Parkplatz (PKW)

Parking (Cars)

Parkplatz (Bus)

Parking (Bus)

Parkplatz (LKW)

Parking (Trucks)

Parkplatz (Transporter)

Parking (Van)

Haus der Nationen

House of Nations

Gepäck-/Baggage

Pre-Check-In & Transfer

Presse-Centrum

Press Center

Gebetsraum für Muslime

Muslim WorshipKirchen-Centrum

Church

Garderobe

Cloakroom

Eingang

Entrance

Informations-Centrum

Information Center

Convention Center

Tagungsräume

Conference Rooms

Internet

Lounge

Deutsche Messe

Verwaltung/Administration

Zimmervermittlung

Accommodation Service

EC-Geldautomat

EC-Cash dispensing machine

LKW-Leitstelle/Spedition

Truck Checkpoint/Forwarding Agencies

Information

(EBi)

Generalkommissariat

General Commissariat

Aussteller Service Center

Exhibitor Service Center

Parkplatz (Caravan)

Parking (Caravan)

Flughafen Shuttle

Airport Shuttle

Taxi

Stadtbahn

Tram

Bahnhof/Railway Station

Hannover Messe/Laatzen

Fahrscheine

DB-Tickets

Restaurant

Polizei

Police

Zoll

Customs

Sanitätsstelle

Medical Service

Generalkommissariat · Messe gelände · 30521 Hann over

Telefon +49 511 89-25025 · Telefax +49 511 89-25099

www.emo-hannover.de

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Perfect Gear CuttingGear wheels are essential for almost every type of drive unit and their component quality plays a major role in the efficiency of the entire system. With this in mind, the requirements for their manufacturing are particularly high.

geAR hObbiNg MAchiNeS fROM eMAg

For example, horizontal gear hobbing machines from KoEpFEr: The machine base made of polymer concrete MINERALIT®, the roller bearings in the linear axes and the closed frame design form a very stable system. This is supplemented by high speeds at the milling head and main spindle. These in turn, mean high cutting speeds even for shafts with a very small numbers of teeth.

For example, the VLC 200 H vertical gear hobbing machine from EMAG: Compact and fast: the VLC 200 H is characterized by compact dimensions, short transport distances and great dynamism. This provides an excellent basis for manufacturing precision gears.

in short: eMAg develops optimal gear cutting solutions for a wide range of workpieces.

Take automobile gearboxes: it is not just the number of gears (and the gear wheels required for them) that appears to be constantly on the increase. Technological development is also racin g ahead. This poses a challenge for manufacturing: the components must be more precise, and the processes must be faster and more reliable. Always the best gear cutting solution

With their horizontal and vertical gear hobbing machines, the powertrain special-ists at EMAG offer a wide range of economical solutions. The machines are tailored precisely to suit various manufacturing conditions.

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This intelligent system drastically improves productivity for gear cutting on wheel-shaped workpieces, with eMAg’s typical design being the main reason.

New VeRTicAL

geAR hObbiNg MAchiNe

HIGHLY SKILLEd – The VLc 200 h VeRTicAL geAR hObbiNg MAchiNe

Gear hobbing machines from EMAG

The iNTegRATeD AUTOMATiON SySTeM using a pick-up spindle ensures short idle times and shrinking costs per piece.

iT iS peRfecTLy pRepAReD for integration into manufac-turing systems. either a concept with a directed part flow or revolving automation system is conceivable.

Module, max.workpiece diameter incutting distance inworkpiece length incutter width inShift travel inMain spindle speed rpmhob speed rpm

kOepfeR 1602.5

3.5 / 5.57.9 / 18.9

11.8 / 39.49.86.3

4,0005,000

kOepfeR 2003

4.7 / 7.17.9

11.85.1 / 3.93.9 / 2.8

450 / 1,0002,400 / 3,000 / 5,000

kOepfeR 3004

5.5 / 7.711.8

11.8 / 31.59.86.3

8002,500 / 4,000

VLc 200 hModule, max.workpiece diameter incutting distance inworkpiece length inMax. cutter diameter inShift travel inMain spindle speed rpmhob speed rpm

47.97.1

15.73.96.3

2,0004,000

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EMAG NEWS 22


The MODULAR SySTeM cONcepT Of The eLc 160 iS The iDeAL bASiS fOR A cOMpLeTe, MULTi-STAge MANUfAcTURiNg SySTeM.

100 %MONiTORiNg DUe TO ULTRASONic

TeSTS

If you wish, EMAG production planners will also integrate ultrasonic inspection devices in the

complete system. The equipment can be inter-linked directly with the ELC-system or functions

as a stand-alone solution.

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What are the advantages if joining, laser welding and other applications are combined in an automated manufacturing system? The ELC 160 from EMAG provides an unusually productive answer to this. The production of many gear box parts is demanding: frequently, two individual components are produced first. This is followed by a joining and welding process which bonds them together. The laser welding machine ELC 160 from EMAG ensures a fast, effective and reliable sequence precisely at this point.

Firstly, the individual components are loaded automatically into the ELC 160 and then transported from station to station within the machine. Depending on the particular task, various sub-processes are used, and the system can be configured flexibly and with an accurate fit; like this, for instance:

» The workpieces are clamped precisely, positioned highly accurately and joined.

» A stationary lens ensures maximum process reliability during the subsequent welding process.

» The components may also be pre-heated inductively depending on the workpiece.

In short: All processes are performed in a single clamping operation on the ELC laser welding machine – faster, more precisely and more productively.

Only the Best Solution will do

eLc 160 LASeR weLDiNg MAchiNe

keywORD SpeeD The complete process for a gear wheel is performed in only 20 seconds. If an even higher part output is required, EMAG engineers will design a DUO version of the system.

keywORD fLexibiLiTy The ELC 160 can be fitted with all laser technologies – be it CO2 laser or fiber-guided systems (fiber laser, disk laser). In addition, the system is suitable both for manual loading and for automated loading using a gantry loader or an industrial robot.

keywORD MODULAR pRiNcipLe The process modules are mounted stationary on the base and are configured flexibly. Several joining stations and welding fixtures may also be used.

keywORD qUALiTy Modern lasers with high beam quality produce perfect weld seams. In addition, all parameters that are important for quality are CNC-controlled and monitored.

Expansion stages and additional functions of the ELC 160 at a glance:

» Joining and press-fitting the individual components

» inductive pre-heating / post-heating

» brushing the weld seam

» Laser marking

» workpiece measurement

The MODULAR SySTeM cONcepT Of The eLc 160 iS The iDeAL bASiS fOR A cOMpLeTe, MULTi-STAge MANUfAcTURiNg SySTeM.

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EMAG NEWS 22


Electrochemical machining (ECM) from EMAG creates highly efficient production processes. Our experts have perfected the process in the form of the new “PECM” development The ECM process removes metal by means of electrolysis: the workpiece becomes the positive anode and the tool the negative cathode, and an electrolyte solution flows between the two. The PECM process (“P” as in “Precise”) developed by EMAG provides even greater precision. The machin-ing gap is very small in this process. In addition, a mechanical oscillation movement helps the electrolyte exchange. This superimposes the feed movement. In addition, a mechanical oscillation movement helps the electrolyte exchange. This superimposes the feed movement.

PECM systems such as the PO 900 from EMAG therefore produce extraordinary surface quality and accuracy. In addition, the variable oscillator and the zero point clamping system ensure that the production process is efficient.

in short: pecM technology is low-wear, and particularly precise and efficient.

For even Greater PrecisionpecM SySTeMS fROM eMAg

(DepeNDiNg ON MATeRiAL)

Ra 0,2

AN efficieNT pROceSS: ThANkS TO A SyNchRONOUS pecM LOweRiNg pROceSS, bOTh SiDeS Of The bLADe ARe MAchiNeD SiMULTANeOUSLy.

Pulsed currentWorkpiece

Tool

Tool

Tool

Tool

Pulsed current

Electrolyte solution

Electrolyte solution

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eLecTROcheMicAL DRiLLiNg pRODUceS AbSOLUTeLy no burr or drILLInG CApS – A MASSIVE AdVAnTAGE fOR OpeNiNg Up cAViTieS, fOR exAMpLe.

The production of pistons with coolant passages also benefits enormously.

SiMpLeRDrilling produces no burr or drilling caps. This means no deburring – a crucial advan-tage for machining compo-nents which are difficult to access.

1

MORe STAbLe The material is not heated by the ecM process which means no negative effects on its microstructure and no mi-cro-cracks.

2

fASTeRA lot of ecM boreholes (20 or more) can be drilled at the same time; short cycle times and lean processes are a mat-ter of fact. The feed rate can be up to 5 mm / min.

3

MORe VARiAbLeThe process is suitable for hard and soft machining. The material hardness does not affect the feed rate.

4

LOweR cOSTThe service life of the drilling cathodes is very long, even for hard materials. The tools suf-fer almost no wear.

5

High speeds, turbo charging and direct injection: the requirements for pistons and camshafts are increasing and as the component becomes more complex, so does the machining process. This is where electrochemical drilling can show off its strengths.

Make a quick Work!eLecTROcheMicAL DRiLLiNg

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EMAG NEWS 22

3

1


The modular inductive hardening machine MIND from eldec stands for maximum precision, uncompromising process reliability and economical part production.Utilizing the modular principle, the basic machine and inductor, the coolant system and the automation system, together with the medium-frequency, high-frequency or SDF® generators, are perfectly matched to hardening profiles and batch sizes. Quality is guaranteed on every component: sturdily manufactured welded assemblies, highly precise drive systems and state-of-the-art energy sources with highly dynamic open-loop and closed-loop control systems make this possible.

keeping perfect time

In view of this flexibility, it is almost a matter of fact: the MIND hardening machines are available as manually operated stand-alone solutions, as heat-treatment systems with individual automation level or as hardening cells, able to be integrated in line cycle times, completely integrated in the process chain.

in short: MiND-systems from eldec are economical solutions for demanding inductive hardening tasks – always customized for specific requirements.

Flexibility right down to the very Last Detail

eldec MiND

eldec MiND: Modular inductive hardening systems

basic machine:part diameter, max.: 23.6 / 47.2 inpart length, max.: 29.5 / 59.1 inWorkpiece weight, max.: 1,102 lb

energy source:Mf (Medium-Frequency) power: 7 hp – 2,012 hphf (High-Frequency) power: 7 hp – 2,012 hpSDf® (Simultaneous Dual Frequency) power: 20 hp – 4,023 hp

Tool / inductor:Matched with high precision to the workpiece by means of 3D CAD software and CNC machine tools.

coolant system:Precisely dimensioned depending on system configuration and customer circumstances.

In future, the entire range of mechanical engineering facilities for the production of a component (including the hardening process)will come from a single source: EMAG will supply turning, gear hobbing, grinding and laser welding machines, for instance, and eldec will supply the appropriate inductive hardening machines. The systems and their interlinking will be perfectly intermatched. This will provide highly productive solutions.

The company with its headquarters in Dornstetten near Freudenstadt, Germany, has been developing inductive heating technology for decades now, from the individual energy source through to the all-in system. Worldwide, eldec has a workforce of over 140.

The Hardening SpecialistsNew eMAg cOMpANy eldec

eldec has been a part of EMAG since February 2013. Specialists in inductive heating technology, they are a perfect complement to the Group’s expertise – such as in production of passenger-car compo-nents in the steering and chassis sector.

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2 4

eldec MiND-M: Compact solutionThe low-cost, compact solution for simple inductive hardening and heat-treatment tasks involving small quantities: eldec MIND-M

Induction soldering of flat copper wires

» Simple heat-treatment processes are efficiently executed with a maximum power consumption of 30 kW for high-frequency (HF) or 100 kW for medium-frequency (MF) applications.

» Energy source, cooling system and process cell are united in a space-saving manner on a single machine stand.

» The MIND-M 250 is suitable for chucked parts up to a diameter of 350 mm and shafts with a maximum workpiece length of 250 mm.

» On the MIND-M 1000, shaft-type components with a length of up to 1.000 mm can be machined.

eldec MICO: Mobile inductive heating

Even more than hardening: Inductive heating with the support of eldecBesides the hardening systems shown, eldec offers solutions for industrial soldering, joining, fusion, cutting edge hardening and many other applica-tions for electrical machine engineering, the automotive industry and aerospace.

The Hardening SpecialistsNew eMAg cOMpANy eldec

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EMAG NEWS 22


MAchiNeRy SeRVice

cLAMpiNg DeVice

SeRVice

USeD MAchiNeRy /

ReTROfiTTiNg

pRODUcTiON SUppORT

fULL SeRVice

TRAiNiNg

The efficiency of a system is determined by three central factors: its availability, its output and the quality it produces. Our service team makes a significant contribution to all these factors. We help our customers to plan their production, continue to develop the process if requested, monitor the procedures, record the system operating data, maintain all the components, correct undesirable discrepancies and repair defective equipment. Our objective is always to ensure maximum effi-ciency of your system.

This enables us to ensure a long service life and a permanently efficient production process. This work literally turns to account.

in short: eMAg can provide a wide range of services from a single source with high productivity coming as standard.

A Complete Package from a Single Source

eMAg SeRViceS

Maximum productivity is not just a question of technology. Good service is also important to ensure minimum downtimes, short reaction times and the long service life of the machine.

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From all-round service of the machine and training to our technical helpline – we tailor all our services (see information graphic) precisely to suit your requirements and wishes. Three examples:

1. eMAg AcADeMyA well-trained workforce gives you a massive advantage over your competitors. They control, inspect and maintain the system. This affects the entire process. At the EMAG Academy, our central advanced and further education center, we have experienced trainers who can explain the technology and machine operation in practical terms. This knowledge and the methods demonstrated at the Academy provide the basis for your innovative strength and growth.

3. ReTROfiTCompletely and partly reconditioned machines are an economical alternative. Benefit from the expertise and experience of the original equipment manufacturer. Used EMAG machines are returned to an almost as-new condition. Our retrofit specialists recondition or replace mechanical, electrical, hydraulic, control and coolant supply components. The production process benefits from a cost-efficient machine with fast machining times and a state-of-the-art control unit. These machines may be used, for example, in times where capacity is short and comply with all modern environmental and safety regulations.

ThRee SeRVice exAMpLeS – MorE bEnEFITS THAn You CAn THInK oF

Active globallyOur specialist service teams are available worldwide. Benefit from the speed and global networking; every single one of our employees has access to a comprehensive pool of knowledge. This expertise ensures perfectly maintained and adjusted ma-chines.

2. cO-OpeRATiVe SeRViciNgThe customer’s expertise and experience, supplemented with the detailed knowledge of the EMAG experts, this is the key to greater efficiency and lower costs. Perfect maintenance achieved through cooperation between the customer and EMAG. Preventive servicing and maintenance allows you to keep your costs under control and to maintain consistently high availability. Success through partnership!

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EMAG NEWS 22

eMAggruppen-Vertriebs- und Service gmbh

SalachAustraße 2473084 SalachDeutschlandTelefon: +49 7162 17-0Telefax: +49 7162 17-820E-Mail: [email protected]

frankfurtMartin-Behaim-Strasse 1263263 Neu-IsenburgDeutschlandTelefon: +49 6102 88245-0Telefax: +49 6102 88245-412E-Mail: [email protected]

kölnRobert-Perthel-Straße 7950739 KölnDeutschlandTelefon: +49 7162 17-0Telefax: +49 7162 17-820E-Mail: [email protected]

LeipzigPittlerstraße 2604159 LeipzigDeutschlandTelefon: +49 341 4666-0Telefax: +49 341 4666-014E-Mail: [email protected]

MünchenZamdorferstraße 10081677 MünchenDeutschlandTelefon: +49 89 99886-250Telefax: +49 89 99886-160E-Mail: [email protected]

DänemarkHorsvangen 317120 Vejle ØDänemarkTelefon: +45 75 854854Telefax: +45 75 816276E-Mail: [email protected]

SchwedenGlasgatan 19B73130 KöpingSchwedenTelefon: +46 221 40305E-Mail: [email protected]

ÖsterreichGlaneckerweg 15400 HalleinÖsterreichTelefon: +43 6245 76023-0Telefax: +43 6245 76023-20E-Mail: [email protected]

Russlandul. Akademika Chelomeya 3/2 117630 MoskauRusslandTelefon: +7 495 2870960Telefax: +7 495 2870961E-Mail: [email protected]

polenERALL Polenul. Elektoralna 19b/m.1100-137 WarschauPolenTelefon: +48 22 392 73 22 lub 24Telefax: +48 601 371 353 / 728 389 989E-Mail: [email protected]

belarusul. Timirjazeva, 65 B, Office 1101220035 MinskBelarusTelefon: +375 17 2547730Telefax: +375 17 2547730E-Mail: [email protected]

NODieR eMAg iNDUSTRie2, Parc des Fontenelles78870 BaillyFrankreichTelefon: +33 130 8047-70Telefax: +33 130 8047-69E-Mail: [email protected]

eMAg MAqUiNAS heRRAMieNTA S.L.Pasaje Arrahona, nº 18Polígono Industrial Santiga08210 Barberà del Vallès (Barcelona)SpanienTelefon: +34 93 7195080Telefax: +34 93 7297107E-Mail: [email protected]

zeTA eMAg SRLViale Longarone 41/A20080 Zibido S.Giacomo (MI)ItalienTelefon: +39 02 905942-1Telefax: +39 02 905942-22E-Mail: [email protected]

eMAg (Uk) LTD.Chestnut House,Kingswood Business ParkHolyhead RoadAlbrightonWolverhampton WV7 3AUGroßbritannienTelefon: +44 1902 37609-0Telefax: +44 1902 37609-1E-Mail: [email protected]

eMAg L.L.c. USA38800 Grand River AvenueFarmington Hills, MI 48335USATelefon: +1 248 477-7440Telefax: +1 248 477-7784E-Mail: [email protected]

eMAg MexicOColina de la Umbria 1053140 BoulevaresNaucalpan Edo. de MéxicoMéxicoTelefon: +52 55 5374266-5Telefax: +52 55 5374266-4E-Mail: [email protected]

eMAg MAchiNe TOOLS (TAicANg) cO., LTD.Building 3, Cang NengEurope & American Technology ParkNo. 8 Lou Jiang Rd. (N.)215400 TaicangP.R. ChinaTelefon: +86 512 5367-6065Telefax: +86 512 5357-5399E-Mail: [email protected]

eMAg iNDiA pVT. LTD.Technology Centre,No17/G/46-3 & 17/G/46-3-1,Industrial Suburb, II Stage,Yeshwanthpur,Bangalore 560022.IndienTelefon: +91 80 42544422Telefax: +91 80 42544440E-Mail: [email protected]

eMAg kOReA LTD.Rm204, Biz center, SKn Technopark, 124 Sagimakgol-ro,Sangdaewon-dong, Joongwon-gu, Seongnam city,Gyeonggi-do, 462-721,KoreaTelefon: +82 31 776-4415Telefax: +82 31 776-4419E-Mail: [email protected]

TAkAMAz eMAg LTD.1-8 Asahigaoka Hakusan-CityIshikawa Japan, 924-0004JapanTelefon: +81 76 274-1409Telefax: +81 76 274-8530E-Mail: [email protected]

eMAg DO bRASiL LTDA.Rua Schilling, 413Vila Leopoldina05302-001 São PauloSP, BrasilienTelefon: +55 11 38370145Telefax: +55 11 38370145E-Mail: [email protected]

eMAg SOUTh AfRicAP.O. Box 2900Kempton Park 1620Rep. SüdafrikaTelefon: +27 11 39350-70Telefax: +27 11 39350-64E-Mail: [email protected]

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