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Diesel Exhaust Fluid & the Importance of Purity From an EPA (Environmental Protection Agency) perspective, Diesel Exhaust Fluid Purity equates to compliance and a means to clean the environment/air. The Environmental Protection Agency has adopted an engine technology from Europe called Selective Catalytic Reductions System to where this technology reduces the NOx emissions generated from diesel vehicles to almost 100%. To achieve this reduction in emissions the SCR System requires an engine after treatment called Diesel Exhaust Fluid (DEF). Diesel Exhaust Fluid (DEF) is used as an after treatment for new vehicles with Selective Catalytic Reduction System engines. When Diesel Exhaust Fluid (DEF) is dosed into the engine it chemically reacts with the NOx emissions and converts the harmful pollutants into nitrogen and water vapor. For the EPA DEF purity equates to compliance, however for vehicle owners and operators what do they ultimately achieve with this new technology...? For Owners/Operators, DEF Purity equates to Performance, Reliability & Protection. If purity is not maintained and delivered throughout the distribution chain, the SCR Engines may encounter contamination issues resulting in increased cost and vehicle down time. It is critically important to work with a DEF Network, not just a producer, that provides transparency to the purity measures taken throughout the supply chain in addition to the cost effective methodology used. If DEF becomes driven by price, purity will ultimately suffer and the low cost per gallon achieved will transfer to the vehicle and costs associated with possible contamination.
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Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence
Closed, Sealed & Secure DEF Dispense Systems
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 2
Overview Points of Discussion The Importance of Purity
The Value of Closed Systems • DEF purity • Operating efficiencies
How To… • Closed System key elements • Installation instructions • Best practices
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 3
About Micro Matic Closed, Sealed & Secure Valve Systems
• Supplying over 120 countries worldwide
• Proven for over 50+ years
• Over 2.5 million sold
The Ultimate Closed Package
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 4
The Importance of DEF Purity
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 5
Purity Results In… Compliance - Performance - Reliability - Protection
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 6
What DEF Purity Means to the EPA Compliance
Reduced NOx Emissions For a Cleaner Environment
SCR Technology
• Converts harmful pollutants into nitrogen & water vapor
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 7
What DEF Purity Means To Owners & Operators Performance, Reliability & Protection
Increased Fuel Economy • Estimated 2-10%
More Power • Higher combustion temperatures
Less Maintenance • More uptime
Maximized Engine Service Life • More efficient
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 8
How is This Achieved? Maximizing SCR Technology
Performance
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 9
If Purity is Not Maintained… There Will Be Problems. More Cost & More Downtime
Concentration • Higher DEF dosing • Requires more DEF per gallon of diesel • Decreases fuel economy
Contamination • Clogging of SCR catalyst • Downtime & expensive repairs
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 10
The Goal… Deliver Consistent DEF Purity in Most Efficient & Economical
Way Possible.
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 11
Deliver DEF Purity & Operating Efficiencies From Producer to Owner/Operator
A Team Approach
Awareness & Education Producer Distribution Dispense Owner/Operator Packaging
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 12
Stewards of DEF Purity Set Out To Achieve Optimal Results
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 13
The Complete Solution Producer
DEF Purity API Certified • ISO 22241-1 specified DEF – Automotive grade • 32.5% urea
67.5% deionized water
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 14
The Complete Solution Packaging
DEF Purity ISO 22241-3 Compliant • DEF compatible
materials of construction Closed, Sealed & Secure • Protects purity
Operating Efficiencies Sustainable • Single investment • Refill, reuse & reduce Drum
55 Gallon Tote
275 Gallon Tote
330 Gallon
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 15
The Complete Solution Distribution
DEF Purity Closed Loop System • Fill, dispense & refill
ISO 22241-3 Compliant • DEF compatible
materials of construction
Operating Efficiencies Closest to Customer • On-Site refill (AKA – Squirt Fill)
• Minimizes transportation cost & packaging handling
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 16
The Complete Solution Dispense System For Use With DEF Only!
DEF Purity ISO 22241-3 Compliant • DEF compatible
materials of construction – Stainless Steel – HDPE Plastic – EPDM (or) Viton®
Operating Efficiencies Design Based on Application Environment • Engineered to fit, Reliable & Cost Effective
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 17
The Complete Solution - Summary DEF Purity & Operating Efficiencies
Purity API Certified
Quick & Easy to Use Economical & Reliable Pump System
Purity API Certified
Protection Closed, Sealed & Secure
Producer Distribution Dispense Owner/Operator Packaging
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 18
Open vs. Closed
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 19
CLOSED SYSTEM Integrated container valve system that is sealed and secure
throughout the service life of the container; from fill thru dispense.
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 20
Container Systems Open vs. Closed
Technical Differences
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 21
From Fill thru Dispense
• Closed to contaminants
• Sealed automatic, spring actuated coupler & valve systems
• Secure tamper evidence to protect packaging integrity
The Micro Matic Difference CLOSED, SEALED & SECURE
Coupler
Container Valve
Tamper Evident Wire Seal
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 22
The Micro Matic Difference Maximize Yield & Minimize Waste
Dry disconnect couplers • Less than 2 milliliters
Product extraction • Less than 100 milliliters
Down Tube
Sump
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 23
3 Container Size Options 55 Gallon Drums, 275 & 330 Gallon Totes
Providing Closed Systems Solutions options for variety of container package sizes.
55 Gallon 275 Gallon 330 Gallon
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 24
Closed Systems designed to maximize operational efficiencies and minimize cost.
3 Ways to Go Economic Distribution Options
One Way Return & Refill On-Site Refill Most Economical
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 25
When your operations require the container package to be used once, emptied and disposed/recycled.
One Way Single Use
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 26
When your operations require the return, refilling and reuse of the container package at an off-site refill location.
Returnable / Refillable Multi-Use
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 27
On-Site Refilling Multi-Use When your operations require quick & easy on-site refilling via bulk delivery truck.
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 28
Closed System Solutions Single & Multi-Use Container Valve Systems
Single Use: EPV SYSTEM Economic plastic valve system Multi-Use: RSV SYSTEM Reusable stainless valve system
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 29
For Dispensing Only
• Reusable stainless steel dispense coupler ensures years of service life.
• Plastic Recyclable Container valve, eliminates dismantling time and cost required for disposal/recycling.
• Tamper evidence ensures packaging integrity. (red item in illustration)
• Proprietary DEF 3A orange keyed system controls container access.
Single Use EPV Closed System
Dispense Coupler
Container Valve
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 30
For Filling, Refilling & Dispensing
• Reduces cost, refill without repurchasing new containers.
• Economic, low cost per fill. Over many years of reuse.
• Tamper evidence ensures packaging integrity. (green item in illustration)
• Proprietary DEF 4Pin/4Cam keyed system controls container access.
Multi-Use RSV Closed System Dispense
Coupler
Container Valve
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 31
Multi-Use RSV Closed System
Fill Coupler
• Reduces cost, refill without purchasing a new container.
• Spring actuated dry break seal, keeps DEF contained in the fill coupler and hose upon disconnect.
• Self-venting coupler eliminates the need for second bung.
• Proprietary DEF 4Pin / 4Cam Keyed System controls container access.
Fill Coupler
Vapor Recovery Outlet
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 32
Multiple Use RSV Closed System
New Extended Warranty
• Protects your investment.
• The more you use the system the more you save.
Fill Coupler
Dispense Coupler
Container Valve
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence
Recovery Program
• Nationwide certified repair valve program with strategic partners
• Rebuilding and reusing reduces costs and offers years of container valve service life
Reuse & Reduce RSV Closed System - 100% Repairable
33
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 34
Recovery Program
At the end of the container service life, the RSV Container Valve can be recovered, rebuilt, recertified and reused.
Reuse & Reduce RSV Closed System
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 35
Easy to Use
Quick Connect & Disconnect Simplified end-user working interface.
Turn, Click & Go.
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 36
Closed System Key Elements
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 37
EPV Closed System (Container Package)
55 Gallon Drum – Standard Installation
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 38
EPV Closed System (For Dispense Only)
55 Gallon Drum – Standard Installation
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 39
RSV Closed System (Container Package)
275 & 330 Gallon Tote – Center Mount Installation
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 40
RSV Closed System (Fill & Dispense)
275 & 330 Gallon Tote – Center Mount Installation
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 41
Container Package Installation Instructions
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 42
EPV Closed System
Container Valve Installation Instructions How to Create the Container Valve Assembly
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 43
EPV Closed System
Container Valve Installation Instructions Install & Secure EPV Container Valve Assembly into Container
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 44
EPV Closed System
Container Valve Installation Instructions Install & Secure EPV Container Valve Assembly into Container
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 45
RSV Closed System
Container Valve Installation Instructions How to Create the Container Valve Assembly
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 46
RSV Closed System
Container Valve Installation Instructions Install & Secure RSV Container Valve Assembly into Container
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 47
RSV Closed System
Container Valve Installation Instructions Install & Secure RSV Container Valve Assembly into Container
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 48
RSV Closed System Refill Best Practices
For Purity & Package Integrity
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 49
RSV Closed System
Refill Inspection Procedures How to Ensure Container Packaging Integrity Before Refilling
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 50
RSV Closed System
Refill Inspection Procedures How to Ensure Container Packaging Integrity Before Refilling
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 51
Now Online… DEF Closed Systems
>>Go to www.micromatic.com
Click on Closed Chemical Systems and quickly find the information required to maintain DEF Purity, ensure Packaging Integrity and Maximize Operating Efficiencies.
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 52
Now Online… DEF Closed Systems Videos www.youtube.com (search The Micro Matic Minute)
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence
www.micromatic.com (Closed Systems) www.apidef.org.com
www.iso.org (ISO 22241)
53
Resources Info & Education
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence
00858-I0511
www.micromatic.com