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This training is meant for anyone associated with the Automotive Industry and Brake Fluid. You will learn when to replace brake fluid. OEM guidelines. MAP guidelines and regulations associated with Fluid Flushing. Especially Brake Fluid.
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VIDEO
Brake Fluid
www.Brakebleeder.com
What is Brake Fluid?
[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 3
PEG Products +
• Laxatives• Eye Drops• Skin Creams• Tooth Paste• Printer Ink Solvent• Spandex• Foam Cushions• Paintball Fill
The Base of brake fluid is made up of polyethylene Glycol or PEG for short, Which is also known as Anti-Freeze. (Not Oil Based) PEG is used to make products like eye drops and spandex.
[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 4
Motorist Assurance Program (MAP)was created to
protect the interest of:
• Auto Repair Industry
• Vehicle Owners
MAP Missions
MAP’s mission is to insure consistency in inspections of vehicles and communication of that inspection to the customer.
Who is MAP?
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[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 5
Uniform Inspection and Communication Standards
Shops needed uniformity in repair recommendations
Customers needed more information to make an educated decision
(Company) has printed hand out that say manufacturers recommend replacing brake fluid once a year or each 12,000 miles. I've researched for hours on the net and calling all kinds on dealer service departments, I haven't found any recommends for brake fluid replacement under 50,000 mile unless the fluid becomes contaminated. BS statements to make more profit. From what I've witnessed most of the techs don't even do a proper bleed and flush. Some agency should conduct and investigation and interview current and past employee's. (Company) would be in poor shape if they were checked out by the attorney general and or TV-radio stations. (www.pissedconsumer.com)
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GO TO NEXT SLIDE FOR UNDERCOVER
VIDEO Video courtesy of CBS http://www.youtube.com/watch?v=nvcuM8sRhB4
[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 6
COMPLAINTS
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[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 7
WHEN SHOULD YOU CHANGE BRAKE FLUID?
Every 24,000 miles?Every 36 months?It’s Hygroscopic and absorbs moisture?Replace if color is dark?Its just a good thing to do?
WHAT’S RIGHT???
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[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 8
+ + +
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Do NOT have SERVICE INTERVALS
Most Imports service interval is 24 to 36 months or 24-36,000 miles
[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 9
HygroscopicMoisture lowers the
boiling point
Moisture Testing
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Absorbs moisture
[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 10
Wet & Dry Boiling Point STANDARD 116
DRY BOIL WET BOIL
add 3.7% waterPEG DOT 3 401F 284FPEG DOT 4 446F 311FSilicone DOT 5 500F 356FPEG DOT 5.1 518F 374F
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[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 11
IS MOISTURE A PROBLEM?
• Very rare today• OE Fluids have higher boiling points• System design changes• Studies by Ford showed less than 6% of cars tested failed a moisture test.
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SAE 2001-01-0947
Hoses with rubber inner layers did not resist moisture as well as today’s hoses with EPDM inner layers.
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EPDM Inner Lining
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MAP moisture guidelines as of 11/01/2003
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• While moisture is an issue with brake fluids The measurement of moisture that is detrimental to brake fluid performance has not been found.
• In additionNo specification exists for an in-use brake fluid boiling point.
Therefore no recommendation for replacement based on moisture content can be made with confidence.
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COLORIs it Good or Bad?
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• New fluid specification is colorless to amber.
• Dye from seals and hoses may cause the brake fluid to turn a darker color.
• New vehicles have been found to have dark fluid even before being driven.
COLOR Does Not
Prove Contamintion
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2 Functions of Brake Fluid
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1. Apply hydraulic pressure to brake components to slow the vehicle
2. Protect the Brake System from CORROSION
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Pressure
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Protection
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Combating Corrosion
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Corrosion Inhibitors
Brake Fluid Additive
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Buffering Amines Reduces the acid level
Filming Amines Protective film on metals
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CORROSION
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COPPER
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Is the first metal to corrode
Direct relationship to depleted corrosion inhibitors
[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 19
1 Copper Where does it come from?
2
It comes from the steel brake lines
3
Copper bracing is used to fill in the spaces in-between the spiral steel lines
Copper Is … +
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• Early Warning for iron corrosion
• Indicator of lost buffering capability
• A cholesterol test for your car.
SAE, Jackson, “After 30 months of service copper reached 200ppm”.
NIST, Ricker, “The hypothesis that the large surface area of copper in the brake lines corrodes slowly during normal service resulting in the accumulation of copper ions in the brake fluid that can be transported to other parts of the braking system and cause corrosion of ferrous alloys, once the corrosion inhibitors become depleted”.
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Chemicals Anti-lock Brakes Driving Habits Road Surface
Brake fluid chemical & thermal stability
Brake system design, ABS
Operator driving habits
Outside temperatureRoad surface
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Factors effecting corrosion inBrake Fluid
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ODI / NIST
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Office of Defect Investigation (ODI)
National Institute of Standards and Technology (NIST)
to study ABS MODULES
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ODI / NIST
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Office of Defect Investigation (ODI)
National Institute of Standards and Technology (NIST)
to study ABS MODULES
NIST STUDY
ABS systems have increased brake fluid mixing results in the corrosion inhibitor concentration decreasing faster.
ABS systems use close tolerance valves that must operate quickly and more concisely than conventional braking systems.
ABS systems are more susceptible to degradation in performance due to corrosion or deposits.
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NHTSA investigated sudden increased pedal travel due to a leak in the modulator dump valve. Their findings of the cause of valve leakage was “very small particles of pure copper present in the area of the valve's dump seat and sealing surfaces.
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NHTSA investigated sudden increased pedal travel due to a leak in the modulator dump valve. Their findings of the cause of valve leakage was “very small particles of pure copper present in the area of the valve's dump seat and sealing surfaces.
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Here is a chart that shows a relationship to copper versus iron. On the left-hand side here, you can see we have parts per million and across the bottom are months. You can see the pink is the iron which goes up the scale in relationship to the copper. As the copper increases so does the iron.
Copper VS Iron
[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790
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[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 26
WHAT STUDIES DID MAP USE TO DETERMINEWHEN TO CHANGE BRAKE FLUID?
National Institute of Standards and Technology NIST, Ricker, R.E., Fink, J.L., Shapiro, L.C., and Schaefer, R.J., Preliminary Investigation Into Corrosion in Anti-Lock Braking Systems
SAE International Congress & Exposition, SAE Intl Jackson, G.L., Levesque, R. and Wagner, F.T., Improved Methods for Testing the Durability of Corrosion Protection in Brake Fluids.
National Highway Traffic Safety Administration NHTSA Person, G.H., Boyd, R., Demeter, K., Tests on Kelsey Hayes EBC4 Antilock Brake Systems, Vehicle Research and Test Center
The Institute of Mechanical Engineers Jacobson, M.A., Corrosion of Motor Vehicles: Safety and Environmental Factors: The User’s View, Corrosion of Motor Vehicles.
FMVSS 116 Motor Vehicle Brake Fluids Code of Federal Regulations, Title 49- Transportation, Chapter V-National Highway traffic Safety Administration (DOT), Part 571-Federal Motor Vehicle Safety Standards, B. Swidal Ed, Office of Federal Register, Washington, DC, 1995, 6. Anon., in SAE Handbook, SAE International. NY, 1995
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[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 27
MAP Uniform Inspection &Communication Standards for Brake fluid
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Component : Brake Fluid
• At or beyond OEM service interval Suggest service
• Brake fluid type incorrect Require flushing • Contaminated Require flushing
• Corrosion inhibitors depleted Require flushing
A copper content of 200 ppm or greater indicates a depletion of corrosion inhibitors in the brake fluid
• Hydraulic component overhaul or replacement Recommend fluid exchange
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BrakeStripBrake Fluid Corrosion Test Kit
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• Is NOT a moisture test• Measures contaminating metals
COPPER• Repeatable test• Test results last over 30 days• Easy to interpret results
BRAKESTRIP
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Copper Test Strips
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*The Values are in ppm*(Parts Per-Million)
Test Don’t Guess
• Gives the customer confidence
• Attach the BrakeStrip to the repair order making an informed customer
• Increase brake fluid flush sales
• Use BrakeStrip on every inspection
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Customer’s Brake Fluid Corrosion Test Results
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Brake Fluid FlushingPRESSURE IS THE BEST METHOD
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1. Apply brakes a few times to suspend contaminants in brake fluid.2. Remove old brake fluid and contaminants from reservoir. 3. Add new brake fluid to reservoir.4. Hold down brake pedal 1 inch to allow fluid to escape from master
cylinder chamber.5. Perform OE bleeding instruction including correct sequence.6. Use at least 1 quart to ½ gallon of new brake fluid to pass through
system. (1 minute flow at each bleeder).
[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 33
1
“The test strips are great and most of our brake flushes come from the test strips. The guys love to use them and it makes them extra money.”
2
“The brake flush strips have increased flush system sales 70% at our location over the previous year.”
3
“Test strips work great and increase the trust factor in the relationships with my customers.”
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Testimonials
[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 34
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Brake Flush Profit$79.00
Price for the service
$99.00
Quart Brake Fluid
$5.00
Technician’s labor
$15.00
[email protected]| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 35
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10
30
50
Services?
How many can you do in a Month?
Do What’s RightMake sure everyone
in your shop is on the same page.
TEST for COPPER
BRAKESTRIP
Contact
36
FIND US!
ADDRESS :4012 S River Rd 4b, St. George,UT 84790
PHONE :866.875.5688435.216.1879Jeremiah Terry(National Account Manager)www.linkedin.com/in/jeremiahterry
FAX :435.425.2222
EMAIL :[email protected]
WWW :Brakebleeder.com
SOCIAL MEDIA
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