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DESCRIPTION
This presentation will show how Mabe used HyperMesh, HyperCrash, RADIOSS and HyperView for impact simulation, as well as OptiStruct for packaging optimization to improve and validate packaging performance in early stages of the product development process. Some of the business impacts that will be identified include better packaging performance and cost optimization, reduced physical testing, and reduced time to market.
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1
Improve Packaging Performance
2
Mabe Products
3
Who is Mabe?
5
Handling and transportation
6
Plane drop
Back corner Incline planes /
Right side and Front
side
Front corner
Edge
Standards to test the product
7
Challenge
8
Top 10 Parts with Highest Internal Energies
Graphics (energies and G value)
Internal Energies and G s value
9
Topology Optimization
Product volume
Desing space
Optimization
Optimization shape
CAD Model
10
Topology Optimization
Corner Desing space Applied forces
Optimization
Optimization shape
CAD Model
11
Correlation
12
Correlation
13
Correlation
14
Correlation
15
Benefits
Packaging design Process
Packaging
proposal
(CAD model) Simulation impact
analysis CAE Redesign and
optimization CAE
Physical test
(2 Prototypes)
Packaging with
good performance
16
• Optimization of the process design
• Reduce prototypes (until 80%)
• Understanding of product physical behavior during testing
• Improving packaging performance
• Increasing knowledge and expertise in CAE
Benefits
17
Questions?
Thank for your attention
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