View
138
Download
1
Category
Preview:
Citation preview
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
PID Tuning Real-Time Simulator(SIMCET Software)
A product of PiControl SolutionsDistributed and Serviced in Europe by Yazzoom
www.yazzoom.cominfo@yazzoom.com
Train Your Plant Personnel Quickly and Effectively
PiControl Solutions Company Copyright © 2014 www.yazzoom.com 1
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
SIMCET PID Tuning Simulator
• SIMCET is a PID Tuning Real-Time Simulator for training.
• You can mimic real PIDs from a DCS/PLC graphic/screen on to a PC and
even match process dynamics precisely.
• Copy JPGs from your DCS/PLC/SCADA, mimic process dynamics and
build a simulation resembling your plant on a SIMCET screen- all in
minutes!
• It is simple, fast, compact, can be downloaded and used in just 10 minutes!
• You can also practice PID tuning on the simulator.
• Additionally, SIMCET can test your PID tuning skills using unique, novel
online real-time tuning tests that are randomly generated.
• Use SIMCET to train new employees faster and better, like never before.
PiControl Solutions Company Copyright © 2014 www.yazzoom.com 2
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com 3
Train, Test, Certify & Qualify Your Process Control Engineers and Technicians
• Each plant has many PID Controller Loops.
• PID tuning skills are very important.
• Simcet helps to improve PID Tuning Skills.
• User can tune loops on a PC instead of real plant.
• Simcet provides real-plant tuning environment.
• Fearlessly tune loops, drive them unstable or
sluggish, put in Manual/Auto and learn PID tuning.
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
Secretary maintains PID tuning test
Scores for new and current engineers.
Everyone must take test every year to
maintain good skills.
4
New & Unique PID Training System
1
2
Engineer or
DCS Technician
PID Tuning
PRACTICEon Simulator
PID Tuning
TESTINGon Simulator
Supervisor Checks Tuning Score from
Simcet (Performance). If good score, person
is Qualified to tune loops in Control Room.
Otherwise he must Practice and Re-Test.
4
3GRADING
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
Uniqueness of SIMCET
• SIMCET has no competitor!
• No other software product from any competitor allows tuning
PIDs in a real-time, real-life control-room environment.
• SIMCET can be quickly installed in just 5 minutes, competitor
products take days!
• SIMCET has a grading and testing system to test PID tuning
skills – functionality not available in any other product.
• SIMCET allows you to build DCS/PLC HMI graphics and
then mimic real-life dynamics matching with the real process,
another unmatched function.
PiControl Solutions Company Copyright ©2014 5
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
Part 1:PID Tuning Training Practice
Real-time control environment
Fearless Play
No worry – no chance of shutdown!
PiControl Solutions Company Copyright © 2014 6
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com 7
Fearlessly Play with PID
Control, drive Unstable to
Learn Tuning like never
before
You could rarely do this in
real plant, but you can on
Simcet Real-time Simulator
You learn faster since you can run PID simulations in
faster time speed than real life. Very slow loops can be
made to run fast. See results of tuning changes soon
instead of after minutes or hours!
PiControl Solutions Company Copyright © 2014
Setpoint
Change
SP
PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com 8
• Flow Control Tuning
• Level Control Tuning
• Distillation Control Tuning
• Temperature Control Tuning
• Compressor Surge Control Tuning
• Custom Simulation for Your (Any) Process
Simcet covers all Common Industrial PIDs
Standard
Pre-configured
Simulations
Easy to Create any
PID loop to match
your plant or process
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright © 2014
Make SP Change
Change Mode
from Auto-Manual
Change Control Valve
Position in Manual
PID Faceplate like in
a DCS or PLC HMI
PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright © 2014
Simulate PID
control with
unmeasured
disturbances
SP
PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright © 2014
See the impact of a strong
Proportional Kick
SPPV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright © 2014
SP
PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright © 2014
SP
PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright © 2014
SPPV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com 15
Simcet Simulation Speed Control
Setpoint Changes
PV Signal
PID Output
PID Tuning
Simulation
Speed
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com 16
Generate Quick Realistic PID Simulation for Any PID in Your Plant
Setpoint Change
PV Signal
PID Output
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com 17
Simcet PID Configuration Options
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
Part 2:PID Tuning Testing and
Certification
Test control engineers and
technicians and certify them before
allowing them to tune in control room
PiControl Solutions Company Copyright © 2014 18
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright © 2014 19
Tuning Test Menu and Test Instructions
Each PID Tuning Test comes with
complete Loop description from the
real plant. The student is challenged
with 12 randomly selected tests. Test
performance is good indication of
tuning skill level.
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright © 2014 20
Tuning Test Menu and Test Instructions
Each PID Tuning Test comes with
complete Loop description from the
real plant. The student is challenged
with 12 randomly selected tests. Test
performance is good indication of
tuning skill level.
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright © 2014 21
Sample Test PID Loop Descriptions
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright © 2014 22
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright © 2014 23
After all PID Tuning Tests are Taken, Final GRADE SHEET is generated
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Company Copyright © 2014 24
Final Grade Sheet and Annual Testing
• Make all control engineers and DCS/ Instrument Technicians
take Simcet Tests every year.
• Many large corporations require employees to be tested on
various work-related topics.
• Use Simcet to test all PID tuning staff.
• Plant Control Quality Improvements will be quickly noticeable.
• Maintain annual employee records using Grade Sheet.
• Note: tests are randomly generated, so if you take the test
twice, student will be challenged with different tests.
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
Part 3:Build SIMCET Simulation from your DCS/PLC HMI Graphics
• Copy JPGs from DCS/PLC HMI operator
graphics, use PITOPS to identify transfer
function dynamics and build a real-life
accurate PID simulation on a PC!
• Simulate nonlinearities, startup/shutdown
and abnormal operating cases in SIMCET.
PiControl Solutions Company Copyright © 2014 25
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
Copy JPG of DCS Graphic
• Make a screen shot of DCS/PLC operator graphic
• Incorporate
into Simcet
• Build dynamic
model using
actual plant data
PiControl Solutions Company Copyright © 2014 26
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
Read Plant Data from Excel or OPC to Identify Process Dynamics
Read PID data from
Excel or OPC.
PiControl Solutions Company Copyright © 2014
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.com
From DCS Screen (JPG) to Simcet on PC
PiControl Solutions Company Copyright © 2014 28
Port PID Loops
dynamics and DCS
graphic into Simcet
Real-time simulator
trend (behaves like
the real process and
the real PID in DCS
or PLC)Simcet Real-time simulation
SP PV
OP
SIMCET Real-Time PID Control Simulator for Training
www.picontrolsolutions.comPiControl Solutions Copyright © www.yazzoom.com 29
Yazzoom
Sales & Technical Support
Yazzoom provides
technical consulting for
all your PID, Primary
Control and Advanced
Control Problems
HQ: Ghent, Belgium
www.yazzoom.com
info@yazzoom.com
T/F: +32 53 39 77 10
• Install and try a 30-day
FREE, full-function SIMCET
and see for your self!
• More Capabilities, More
Unique Features, More Power
Recommended