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DEPARTMENT:DEPARTMENT:DEPARTMENT:DEPARTMENT: Forestry and Research Management
PERFORMANCE EXCELLENCE AWARDSPERFORMANCE EXCELLENCE AWARDSPERFORMANCE EXCELLENCE AWARDSPERFORMANCE EXCELLENCE AWARDS
Submission Summary Sheet
RECOGNITION CATEGORYRECOGNITION CATEGORYRECOGNITION CATEGORYRECOGNITION CATEGORY:
□ Health & Safety
ACHIEVEMENT TITLEACHIEVEMENT TITLEACHIEVEMENT TITLEACHIEVEMENT TITLE: Genetic Improvement Program developed by ArcelorMittal BioFlorestas generates new Corymbia and
Eucalyptus clones with resistance to plagues, diseases besides hydric and thermal stresses adaptation. The program also develops
good wood characteristics that can reduce charcoal costs in USD 2.450.000,00.
DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION: The genetic improvement project developed an innovating technology to create new Eucalyptus and Corymbia
clones looking for better wood characteristics .as density, less cellulose and hemicellulose, more lignin .As a result, this wood from
renewable Eucalyptus plantations can produce an excellent vegetable charcoal for steelmaking with density, mechanical resistance,
and gravimetric yield.
PRODUCTION UNIT:PRODUCTION UNIT:PRODUCTION UNIT:PRODUCTION UNIT: ArcelorMittal BioFlorestas
COMMERCIAL ENTITYCOMMERCIAL ENTITYCOMMERCIAL ENTITYCOMMERCIAL ENTITY: : : : Long Carbon Brazil
CORPORATE FUNCTIONCORPORATE FUNCTIONCORPORATE FUNCTIONCORPORATE FUNCTION: : : : LCCSA
□ Health & Safety
□ Environment & Corporate Responsibility
□ Operational Excellence
□ Customer Satisfaction and Margin Generation
x x x x Technical Innovation and R&DTechnical Innovation and R&DTechnical Innovation and R&DTechnical Innovation and R&D
□ Innovation in Leadership, Management and HR
• ArcelorMittal BioFlorestas is on behalf of charcoal production for ArcelorMittal Brasil Long
Carbon based on planted forests at Minas Gerais. ArcelorMittal BioFlorestas produces 320
kton/year of charcoal, supplying ArcelorMittal Juiz de Fora’s Blast Furnaces (AMJF).
ArcelorMittal BioFlorestasArcelorMittal BioFlorestasArcelorMittal BioFlorestasArcelorMittal BioFlorestas
Situation & Situation & Situation & Situation & ContextContextContextContext
122.000 soccer fields 1
Policies and CertificationsPolicies and CertificationsPolicies and CertificationsPolicies and CertificationsOur VisionOur VisionOur VisionOur VisionCompany admired by our stakeholders, because of its results and by its employees motivation.Our MissionOur MissionOur MissionOur MissionTo reach good results in cost and quality, with health and safety, that assure from pig iron to charcoal production competitiveness for ArcelorMittal group, acting with environmental and social responsibility on resource use and community relations.Our ValuesOur ValuesOur ValuesOur Values
Situation & Situation & Situation & Situation & ContextContextContextContext
2
Safety and HealthOHSAS 18001EnvironmentISO -14001 Forest Stewardship CouncilForest Stewardship CouncilFSC
Our ValuesOur ValuesOur ValuesOur ValuesQuality, Leadership and SustainabilityTo guarantee continuous improvement in results that assure
economic, social and environmental sustainability, trough
management system that integrates operational process, health
and safety and environment, promoting continuous reviewing
established objectives and goals, integrally investing in forest
resources, genetic resources preservation, forest protection
services, environmental education, technological development
and labor condition improvement.
PDC
A2
� Global trends estimate that there will be 9 billion people globally by 2050, as result high
competition for land use and increasing pressure on natural resources. Required 250 million
hectares of forests are well managed to meet the population's demand.
� Well managed forests based on FSC Principle and Criteria are renewable resource that
bring economic, social and environmental benefits. WWF, the most important NGO now a
days, recognize officially the commercial forests in this context can contribute to reduce
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Global Trends, Benefits & Business SustainabilityGlobal Trends, Benefits & Business SustainabilityGlobal Trends, Benefits & Business SustainabilityGlobal Trends, Benefits & Business Sustainability
Situation & Situation & Situation & Situation & ContextContextContextContext
3
days, recognize officially the commercial forests in this context can contribute to reduce
the pressure on native vegetation.
� Need to produce a vegetable charcoal with appropriate physical and chemical
characteristics of pig iron production from dense, productive and resistant to biotic and
abiotic factors genetic materials.
Why Why Why Why EucalyptusEucalyptusEucalyptusEucalyptus tress?tress?tress?tress?
Productivity Productivity Productivity Productivity
� Fast growth and high yield;
� Seedling regeneration;
� Two rotations of 7 years;
� High wood production in short cut
(5-7 years)
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Situation & Situation & Situation & Situation & ContextContextContextContext
20
25
30
35
40
45
Productivity Productivity Productivity Productivity (m³/ha/(m³/ha/(m³/ha/(m³/ha/anoanoanoano))))
445 m45 m45 m45 m3333 /ha//ha//ha//ha/yearyearyearyear
1965 – Eucalyptus forest - 6 years 2007 – Eucalyptus forest - 5 years
12 m3 /ha/12 m3 /ha/12 m3 /ha/12 m3 /ha/yearyearyearyear
0
5
10
15
20
OAK ACÁCIA CEDRO PINUS EUCALIPTO
Quality and UniformityQuality and UniformityQuality and UniformityQuality and Uniformity
� Genetics Improvement focusing on the final product (charcoal)
� Forestry Management
� Environmental Management
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Situation & Situation & Situation & Situation & ContextContextContextContext
Why Why Why Why EucalyptusEucalyptusEucalyptusEucalyptus tress?tress?tress?tress?
5
PR
OD
UC
TIO
N LEV
EL
PR
OD
UC
TIO
N LEV
EL
PR
OD
UC
TIO
N LEV
EL
PR
OD
UC
TIO
N LEV
EL
PotentialPotentialPotentialPotential
AttainableAttainableAttainableAttainable
RealRealRealReal
Situation & Situation & Situation & Situation & ContextContextContextContext
PR
OD
UC
TIO
N LEV
EL
PR
OD
UC
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N LEV
EL
PR
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UC
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N LEV
EL
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UC
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N LEV
EL
DETERMINANTS FACTORSDETERMINANTS FACTORSDETERMINANTS FACTORSDETERMINANTS FACTORS::::
• Radiation;Radiation;Radiation;Radiation;
• CO2CO2CO2CO2
• Temperature;Temperature;Temperature;Temperature;
• PrecipitationPrecipitationPrecipitationPrecipitation
LIMITING FACTORSLIMITING FACTORSLIMITING FACTORSLIMITING FACTORS::::
• Genetic;Genetic;Genetic;Genetic;
• Nutrient;Nutrient;Nutrient;Nutrient;
• Water;Water;Water;Water;
• Soil preparation;Soil preparation;Soil preparation;Soil preparation;
• Cultural practices;Cultural practices;Cultural practices;Cultural practices;
• Spacing;Spacing;Spacing;Spacing;
RealRealRealReal
REDUCTION FACTORS:REDUCTION FACTORS:REDUCTION FACTORS:REDUCTION FACTORS:
• BBBBiotic;iotic;iotic;iotic;
Pests and diseasesPests and diseasesPests and diseasesPests and diseases
• AAAAbiotic;biotic;biotic;biotic;
Frozen, wind, hail, fire.Frozen, wind, hail, fire.Frozen, wind, hail, fire.Frozen, wind, hail, fire.
GEN
OTYP
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ND
EN
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ON
MEN
T IN
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EN
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EN
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EN
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E A
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EN
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AC
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EN
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ON
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EN
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TER
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EN
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EN
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NG
EN
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EN
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MEN
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AC
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N
Situation & Situation & Situation & Situation & ContextContextContextContext
FORESTFORESTFORESTFORESTFORESTFORESTFORESTFOREST GENOTYPEGENOTYPEGENOTYPEGENOTYPEGENOTYPEGENOTYPEGENOTYPEGENOTYPE ENVIRONMENTENVIRONMENTENVIRONMENTENVIRONMENTENVIRONMENTENVIRONMENTENVIRONMENTENVIRONMENT
GEN
OTYP
E A
ND
EN
VIR
ON
MEN
T IN
TER
AC
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NG
EN
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E A
ND
EN
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ON
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TER
AC
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NG
EN
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EN
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ON
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AC
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NG
EN
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ON
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AC
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NG
EN
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AC
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MEN
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++++++++======== ++++++++
Variation Among Species: Looking For High Variation Among Species: Looking For High Variation Among Species: Looking For High Variation Among Species: Looking For High
Wood DensityWood DensityWood DensityWood Density
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PropertiesPropertiesPropertiesProperties
EucalytusEucalytus
camaldulensiscamaldulensis
CorymbiaCorymbia
citriodoracitriodora
Eucalyptus Eucalyptus
grandisgrandis
Eucalyptus Eucalyptus
salignasaligna
Eucalyptus Eucalyptus
urophyllaurophylla
Basic density (g/cm³) 0,687 0,73 0,479 0,548 0,564
Lignin contente (%) 30,6 22,4 23,9 26,3 27,3
Situation & Situation & Situation & Situation & ContextContextContextContext
Lignin contente (%) 30,6 22,4 23,9 26,3 27,3
Gravimetric yield (%) 34,7 32,6 33,7 33,7 34,1
Fixed carbon content (%) 15,4 17,3 18,7 14,7 16,3
Volatiles content (%) 84,1 81,1 80,7 84,8 82,8
Ash content (%) 0,5 1,6 0,6 0,5 0,9
Wood calorific value (Kcal/Kg) 5.085 4.718 4.340 4.633 4.312
Charcoal calorific value (Kcal/Kg) 7,977 8.088 6.626 6.972 7.439
Charcoal
Sinter
Ore
Fluxes
Gas
For a good performance in the
blast furnace, charcoal should:
Other key features:
• Low fines content;
Good wood = Good Charcoal!!!!Good wood = Good Charcoal!!!!Good wood = Good Charcoal!!!!Good wood = Good Charcoal!!!!
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Situation & Situation & Situation & Situation & ContextContextContextContext
9Hot Air
Charcoal Fines
Iron Ore and
Slag
• Have strength to sustain
the column of materials;
• Allow the permeability of
gases which is obtained
exclusively through
charcoal of adequate
quality
• Low fines content;
• Low moisture content;
• Fixed carbon
• Blast furnace Yield
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Approach &Approach &Approach &Approach & timingtimingtimingtiming
10
Through the crossing of selected species we’ve been trying to found the ideal clone with
features that charcoal needs.
Breeding Potential SpeciesBreeding Potential SpeciesBreeding Potential SpeciesBreeding Potential Species
E. E. E. E. grandisgrandisgrandisgrandis VG B GI
BI
B I I B
E. E. E. E. urophyllaurophyllaurophyllaurophylla G G VG VG G I I I G I
E. E. E. E. camaldulensiscamaldulensiscamaldulensiscamaldulensis B VG VG VG VG VG VG VG VG VG
E. E. E. E. tereticornistereticornistereticornistereticornis B VG G VG VG VG VG VG VG VG
SPECIES DROUGHT RESIST
DENSITY MECHANICAL RESISTANCE.LIGNINR. CANCROPuccniaRESIST.
ENRAIZAM.GROW GRAVIMETRIC YIELD . Ceratcystis RESISTApproach &Approach &Approach &Approach & timingtimingtimingtiming
VG – Very Good G – Good I – Intermediary B – Bad
E. E. E. E. robustarobustarobustarobusta B VG VG VG G VG VG VG VG B
E. E. E. E. resiniferaresiniferaresiniferaresinifera B VG VG VG G VG VG VG VG B
E. E. E. E. pellitapellitapellitapellita B VG VG VG G VG VG VG VG B
E. E. E. E. paniculatapaniculatapaniculatapaniculata B VG B VG B ? VG VG G VG
E. E. E. E. salignasalignasalignasaligna G I B B B B I I I B
C. torellianaC. torellianaC. torellianaC. torelliana B B B ? B ? VG G VG VG
C. citriodoraC. citriodoraC. citriodoraC. citriodora G G R ? I ? VG G VG VG
Company’s Genetic Heritage
Conservation and Maintenance
SelectionSelectionSelectionSelectionSelectionSelectionSelectionSelection
RecombinationRecombinationRecombinationRecombinationRecombinationRecombinationRecombinationRecombination
Progenies TestsProgenies TestsProgenies TestsProgenies TestsProgenies TestsProgenies TestsProgenies TestsProgenies Tests
Process and ProductProcess and ProductProcess and ProductProcess and Product
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DD
Approach &Approach &Approach &Approach & timingtimingtimingtiming
Plantations well established and
Improvement Focused on Business
Strategy .
Final Quality , Customer
Requirements Customer and
Business Sustainability Product
PlantationPlantationPlantationPlantationPlantationPlantationPlantationPlantation
Scale upScale upScale upScale upScale upScale upScale upScale up
Clonal TestsClonal TestsClonal TestsClonal TestsClonal TestsClonal TestsClonal TestsClonal Tests
Parent 1Orchard Crossing in VaseParent 2Breeding
Hybrid Progeny Test
Matrix selection
Genetic Diversity
Gene bank
Short TermShort TermShort TermShort Term
:
Cluster Family Breeding
Strategy - Recombination
of Elite Clones with
Species of High Density
.
Medium TermMedium TermMedium TermMedium Term
Formation of Compound
(open pollination) and a
Synthetic (recombinant)
elite clones
.
Long Term: Long Term: Long Term: Long Term:
Reciprocal Recurrent
Selection - Synthetic
Multispecies
P
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StrategyStrategyStrategyStrategy
Approach &Approach &Approach &Approach & timingtimingtimingtiming
Hybrid Progeny Test
Evaluation
Selection
Clonal Test
Evaluation
Selection
Expanded clonal test
Evaluation
Selection
Commercial plantation
elite clones
.
Multispecies
Population
População2 População2 00População1 População1 00 P1 x P2 P1 x P2 °° População2 População2 11População1População111 P1 x P2 ¹P1 x P2 ¹CLONESCLONESCLONES
População2 População2 nnPopulação1População1nn12 years12 years12 years12 years
18 years18 years18 years18 years
36 36 36 36 yearsyearsyearsyears
Tools used Tools used Tools used Tools used tttto o o o mmmmeet eet eet eet tttthe strategieshe strategieshe strategieshe strategies
Collecting Seeds Collecting Seeds Collecting Seeds Collecting Seeds
and Pollen and Pollen and Pollen and Pollen
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Approach &Approach &Approach &Approach & timingtimingtimingtiming
14
GraftingGraftingGraftingGrafting
Open / Controlled Open / Controlled Open / Controlled Open / Controlled
Pollination and Pollination and Pollination and Pollination and
HybridizationHybridizationHybridizationHybridization
CloningCloningCloningCloning
1. Indoor and Outdoor Orchard (Include Matrixes)1. Indoor and Outdoor Orchard (Include Matrixes)1. Indoor and Outdoor Orchard (Include Matrixes)1. Indoor and Outdoor Orchard (Include Matrixes) 2. Collecting Pollen (Number of samples per matrix)2. Collecting Pollen (Number of samples per matrix)2. Collecting Pollen (Number of samples per matrix)2. Collecting Pollen (Number of samples per matrix)
P
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Project Project Project Project KPIsKPIsKPIsKPIs
Approach &Approach &Approach &Approach & timingtimingtimingtiming
3. Seeds Collecting (Number of samples per matrix)3. Seeds Collecting (Number of samples per matrix)3. Seeds Collecting (Number of samples per matrix)3. Seeds Collecting (Number of samples per matrix)
4. Seedling (Number of seeded containers) 4. Seedling (Number of seeded containers) 4. Seedling (Number of seeded containers) 4. Seedling (Number of seeded containers)
GOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTH REAL/MOUNTHREAL/MOUNTHREAL/MOUNTHREAL/MOUNTH GOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTH REAL/MOUNTHREAL/MOUNTHREAL/MOUNTHREAL/MOUNTH
GOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTH REAL/MOUNTHREAL/MOUNTHREAL/MOUNTHREAL/MOUNTH GOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTH REAL/MOUNTHREAL/MOUNTHREAL/MOUNTHREAL/MOUNTH
5. Grafting (Number of prepared grafting) 5. Grafting (Number of prepared grafting) 5. Grafting (Number of prepared grafting) 5. Grafting (Number of prepared grafting) 6. Flowering Induction (Number of inducted flowering plants) 6. Flowering Induction (Number of inducted flowering plants) 6. Flowering Induction (Number of inducted flowering plants) 6. Flowering Induction (Number of inducted flowering plants)
P
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DD
Approach &Approach &Approach &Approach & timingtimingtimingtiming
Project Project Project Project KPIsKPIsKPIsKPIs
7. Controlled Pollination (Number of pollinated matrixes)7. Controlled Pollination (Number of pollinated matrixes)7. Controlled Pollination (Number of pollinated matrixes)7. Controlled Pollination (Number of pollinated matrixes) 8. Installed Tests (Number of installed tests)8. Installed Tests (Number of installed tests)8. Installed Tests (Number of installed tests)8. Installed Tests (Number of installed tests)
GOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTH REAL/MOUNTHREAL/MOUNTHREAL/MOUNTHREAL/MOUNTH GOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTH REAL/MOUNTHREAL/MOUNTHREAL/MOUNTHREAL/MOUNTH
GOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTH REAL/MOUNTHREAL/MOUNTHREAL/MOUNTHREAL/MOUNTH GOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTHGOAL/MOUNTH REAL/MOUNTHREAL/MOUNTHREAL/MOUNTHREAL/MOUNTH
Genetic Material ready to be soldGenetic Material ready to be soldGenetic Material ready to be soldGenetic Material ready to be sold
� Record of the first three clones ambio
Forefront in research and development;
Possibility of sale material genetic:
Several interested companies
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Value creationValue creationValue creationValue creation
17Picture: Hybrid of Picture: Hybrid of Picture: Hybrid of Picture: Hybrid of CorymbiaCorymbiaCorymbiaCorymbia torellianatorellianatorellianatorelliana x x x x CorymbiaCorymbiaCorymbiaCorymbia citriodoracitriodoracitriodoracitriodora
(4 years old) (4 years old) (4 years old) (4 years old)
1. 1. 1. 1. Increased Density Of The WoodIncreased Density Of The WoodIncreased Density Of The WoodIncreased Density Of The Wood 2. Increased Bulk Density Charcoal2. Increased Bulk Density Charcoal2. Increased Bulk Density Charcoal2. Increased Bulk Density Charcoal
P
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DDNew AM Clones Compared With AEC 1528 New AM Clones Compared With AEC 1528 New AM Clones Compared With AEC 1528 New AM Clones Compared With AEC 1528
Value creationValue creationValue creationValue creation
0,45
0,5
0,55
0,6
0,65
0
0,1
0,2
0,3
0,4
0,5
3. Increased Mechanical Resistance 3. Increased Mechanical Resistance 3. Increased Mechanical Resistance 3. Increased Mechanical Resistance 4. 4. 4. 4. 4. 4. 4. 4. Increased Gravimetric YieldIncreased Gravimetric YieldIncreased Gravimetric YieldIncreased Gravimetric Yield
0,45
AM01 AM02 AM03 AEC 1528
BASIC WOOD DENSITY (g/cm3)
0
AM01 AM02 AM03 AEC 1528
APPARENT DENSITY (g/cm3)
38
39
40
41
42
43
44
AM01 AM02 AM03 AEC 1528
GRAVIMETRIC YIELD (%)
70
75
80
85
90
AM01 AM02 AM03 AEC 1528
MECHANICAL RESISTANCE (%)
AnalysisAnalysisAnalysisAnalysis38 MONTHS 84 MONTHSGENETICS MATERIAL AM01 AM02 AM03 AEC 1528BASIC WOOD DENSITY (g/cm3) 0,607 0,552 0,572 0,531MECHANICAL RESISTANCE (%) 86,8 86,1 81,7 77,8APPARENT DENSITY (g/cm3) 0,435 0,354 0,396 0,343POROSITY (%) 4,0 4,2 4,4 4,9GRAVIMETRIC YIELD (%) 43,2 41,3 40,6 40,2CHARCOAL UMIDITY (%) 3,20 2,20 2,83 1,95
ReferenceReferenceReferenceReferenceDevelopmentDevelopmentDevelopmentDevelopment
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Excellence compared to benchmarksExcellence compared to benchmarksExcellence compared to benchmarksExcellence compared to benchmarks
19
CHARCOAL UMIDITY (%) 3,20 2,20 2,83 1,95ASH (%) 5,4 5,5 6,0 1,2VOLATILES (%) 26,8 24,8 25,9 26,1FIXED CARBON (%) 67,9 69,7 67,8 72,8AEC 1528 was considered the best planting clone since the AM’s clones creation being
our benchmark. Even younger than AEC 1528, AM’s clones has better wood
characteristics still presents resistance against plagues diseases that can reduce use of
chemicals on plantation.
NOTE: Selection: at experimental area in Rio Doce Region (2007/2010-2012)
Analysis: Volume, Adaptation, Pylodin Density, Density, Laboratory Analysis, Laboratory of Charcoal.
DescriptionDescriptionDescriptionDescription CurrentCurrentCurrentCurrent NewNewNewNew
� Density of Wood (Kg/m3) 500 555
� Density of Charcoal (Kg/m3) 230 241,5
Financial GainFinancial GainFinancial GainFinancial Gain
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Value creationValue creationValue creationValue creation
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� Cost of Charcoal (US$/t) 150 142
� Production of Charcoal (t) 350.000 350.000
� Cost Reduction (US$/t Produced Charcoal) - 8
� Project Costs (US$) 346.000,00
Total Gain In Year (Us$)Total Gain In Year (Us$)Total Gain In Year (Us$)Total Gain In Year (Us$) 2.450.0002.450.0002.450.0002.450.000
� The design and strategies of this project can be applied to all companies of forest-based
� There is now a trend in Brazil a migration of genera and species commonly used for the
production of forest products, and in particular the gender Corymbia due to its density,
stability pitch-bark, resistance to pests, diseases and water and thermal stress.
� Already have 13 large companies in Brazil interested in buy clones from ArcelorMittal
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Scope for wider applicationScope for wider applicationScope for wider applicationScope for wider application
21
�
BioFlorestas
� Are mounting a parallel business plan to enable this project, the expected initial amount
can make forest research of self-sustaining business and change the course of brazilian
forestry
TeamworkTeamworkTeamworkTeamwork
FROM LEFT TO THE RIGHT:FROM LEFT TO THE RIGHT:FROM LEFT TO THE RIGHT:FROM LEFT TO THE RIGHT:
Lucas Belmont Gomes, Agronomist Engineer Agronomist Engineer Agronomist Engineer Agronomist Engineer - Forest Analyst
Euzébio Miguel, Forest Technician Forest Technician Forest Technician Forest Technician - Forest Analyst
Roosevelt Almado, Forest Engineer MForest Engineer MForest Engineer MForest Engineer MScScScSc – Manager / Project Coordinator
Brígida Valente, Forest Engineer Forest Engineer Forest Engineer Forest Engineer MMMMScScScSc – Coordinator
Válter Martins, Forest Technician Forest Technician Forest Technician Forest Technician - Forest Analyst
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