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Engineering Process 2 Mechanical Engineering University of Gaziantep
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Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Chapter 40Product Design and Process Selection in a
Competitive Environment
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
References toTextbook Topics
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Relative Cost of Repair at Stages of ProductDevelopment and Sale
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Average LifeExpectancy for
VariousProducts
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Commercially Available Shapes of Materials
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Cost per Unit Volume for Wrought Metals andPolymers Relative to Cost of Carbon Steel
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Approximate Ranges of Scrap Produced in VariousManufacturing Processes
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Example: Material Changes in Transport Aircraft
Figure 40.1 Advanced materials inthe Lockheed C-5A transport aircraft.(Note: FRP is fiber-reinforcedplastic.)
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Manufacturing Capabilities for Minimum Part Dimensions
Figure 40.2 Manufacturing process capabilities for minimum part dimensions.Source: After J. A. Schey.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
DimensionalTolerances andSurface Finish
Figure 40.3 A plot of achievable tolerance versus surface roughness for assortedmanufacturing operations. The dashed lines indicate cost factors where an increase inprecision corresponding to the separations of two neighboring lines gives an increase incost for a given process (for a factor of two). Source: M. F. Ashby, Materials Selectionin Design. Butterworth-Heineman, 1999.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Dependence of Manufacturing Cost onDimensional Tolerances
Figure 40.4 Dependence of manufacturing cost on dimensional tolerances.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Production Time as a Function of Surface Finish
Figure 40.5 Relative production time as a function of surface finishproduced by various manufacturing processes. (See also Fig. 26.34.)
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
General Characteristics of ManufacturingProcesses for Various Metals and Alloys
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Methods of Making a Part
Figure 40.6 Various methods of making a simple part: (a) casting or powder metallurgy,(b) forging or upsetting, (c) extrusion, (d) machining, and (e) joining two pieces
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Two Methods of Making Dish-Shaped Sheet-Metal Part
Figure 40.7 Two methods of making a dish-shaped sheet-metal part:(a) pressworking using a male and female die, (b) explosive formingusing one die only.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Relative Costs forMachinery and Equipment
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