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Virtual Manufacturing Solutions to solve real Production Challenges How Digital Manufacturing Solutions become Enablers for Advanced Manufacturing Projects and future Production Environments
CENIT AG – The Company Behind FASTSUITE Edition 2
01.12.2015 Seite 2
CENIT AG
Headquarters in Stuttgart, Germany
700+ employees
Independent company with global footprint
Financially and legally independent, and robust company
Strong and experienced team in software development
20+ years of software development for robotics and NC machining
Huge installed base in Automotive and Aerospace
Experts with comprehensive know-how on technology integration
– to define and provide efficient programming tools, based on standardized modules and components
– to enable process automation
– to support IT system integration
Copyright CENIT AG
Advanced Manufacturing A Paradigm Shift?
01.12.2015 Seite 3 Copyright
Source: Technische Universität Darmstadt / RobIN 4.0
Same Headline, different Answers
01.12.2015 Seite 4
Existing solutions to define the potential requirements and challenges?
Solutions should be built to support/solve requirements and challenges!
Copyright CENIT AG
Industrie 4.0 / Smart Manufacturing
01.12.2015 Seite 5 Copyright CENIT AG
Evolution of Digital Manufacturing Solutions
Non-integrated software tools
PLM-Solutions for core processes, specialized
solutions for niche technologies
FASTSUITE Edition 2, a standard software to
seamlessly fill the white spaces in digital
manufacturing
Base modules: process simulation, layout building, ressource building
OLP spot
welding
OLP roller
hemming
OLP laser
cutting … PLS
CAD data
fastener CAE/PLM systems
download
upload
Virtual commissioning
planning
3D viewing
Engineering
Process planning Digital Factory Solutions
to link between Engineering and Shopfloor
Shopfloor
End-to-End Support with only 1 Software: FASTSUITE Edition 2
01.12.2015 Seite 6
Project Planning Phase:
Reachability, feasibility studies
Layout optimization
tool selection, fixture optimization, …
Engineering Phase:
Offline-Programming & Virtual Teach-in
Robot Program Optimization
Production Phase:
Virtual Commissioning
Offline-Modification in parallel to production
Copyright CENIT AG
Layout Building
01.12.2015 Seite 7
3D layout definition by „drag&snap“ logic
Quick creation of first layout
Ressource adapters to build mechanical and electrical connection
Unified simulation platform for machines and robots
Immediate Layout Validation
Interaction with components for quick reachability check
High-quality 3D graphics
best-in-class rendering
Resource Definition
01.12.2015 Seite 8
Easy, quick and intuitive definition of ressources
logical structure for fixtures, tools, clamps, auxillary devices etc.
Easy integration of project-specific components into the simulation layout
All aspects of ressources are covered
Kinematics definition, parametric and/or 3D geometry based
Adapters, frames, sensors, …
Geometry dress-up
Parameter dashboard
Templates support
Simplified re-use of existing data
Virtual Commissioning
01.12.2015 Seite 9
Software or Hardware in the Loop
offline optimization and validation of entire mechatronical systems before SOP
FASTSUITE Usage at a German Automotive OEM
BiW applications - Pre-Series factory
Spot Welding
Bolt Welding
Impact Riveting (Rivtec)
Roller Hemming
Glueing
Riveting
Paint shop applications
HRK (cavity protection)
NAD (seam sealing)
SAM (acoustic panel spraying)
base coat and top coating (planned in 2016)
1 December 2015 Copyright CENIT AG Slide 10
FASTSUITE Usage at European Aerospace OEMs
Flexible and adaptive Airframe Assembly Applications
Aerospace fastener consumption from engineeting
Automatic layer drilling
Automatic program creation for machine- and robot-based riveting lines
Fully adaptive programming of corner fittings with batch-size 1
Non-destructive testing, ultrasonic scanning, …
… and many more
1 December 2015 Copyright CENIT AG Slide 11
Thank you very much!
CENIT AG Industriestraße 52-54 70565 Stuttgart www.cenit.com http://www.cenit.com/digitalfactory
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