Vibration and Temperature Sensors, Transmitters, Monitors, Cables, Mounting Accessories, BNC Switch...

Vibration and Temperature Sensors, Transmitters, Monitors, Cables, Mounting Accessories, BNC Switch Boxes, Enclosures, Junction Boxes, Tachometers, Custom Panels and More….

SALES TRAININGfor Representatives

and Distributors

Vibration Monitoring and Machine Protection Systems1010 E. Main St., League City, TX 77573 Phone: 281-334-0766 Fax: 281-334-4255

www.stiweb.com / www.stiwebstore.com

CMCP

Transmitter Systems

Monitor Systems

Industrial Radio Modems

Low Cost Accelerometers

Temperature Sensors

Extension Cables

Mounting Accessories

BNC Switch Boxes

Junction Boxes

Balance Kits (CMXA)

Instrument Wire

Rotor Kits

Tachometers

Eddy Probe Calibrators

Free Standing Cabinets

Custom Integration & Test

Custom Enclosures

Field IO (Analog to Digital)

HMI Solutions

AutoCAD Drawings

Industrial Computers

“Condition Monitoring Custom Products”

CMCP-XXXStandard Products

CPCustom Products

STI Vibration Monitoring Inc.

About STI

STI was founded in 1989 and created Condition Monitoring Custom Products (CMCP) in 1995 to bring more low cost solutions to our customers while providing the flexibility required in today’s competitive market.

STI specializes in low cost alternatives to “Rack Based Monitoring”, by bringing single channel transmitters and monitors into the market. By creating a monitoring system based on single channels, the costs of machine protection systems are now much more affordable.

STI’s Strategy

• Allowing Customers to make use of existing PLC and DCS systems.• Making use of Existing Networks.• Modular Design.• Distributive Design.• Low Cost• Keep it Simple (Kiss).

Provide our Customers with a easy to use and maintain Low Cost Alternative to expensive, centralized rack based Machine Protection Systems by:

“Simply the Lowest Cost Approach to Condition Monitoring”

Machine Condition Monitoring

Online System:Continuous Monitoring and Protection

• Continuous Protection for Critical Machinery• Real Time Data• Ability to Connect to a PLC or DCS System• Easily Expandable

Predictive Maintenance:Scheduled Route Based “Check Ups”

• Generally for Non-Critical Machinery• Requires Data Collector / Analyzer• Data Must Be Taken From Same Location Each Time• Unsafe Work Areas• Machine Hazards• Requires “Specialist”

www.cmcpweb.com

• Large centralized “Rack” based systems.• Control Room mounted.• Originally Capital Projects.• OEM supplied sensors.• All sensors wired to “Rack”• Requires lots of instrument wire and conduit (2x cost).• Large Racks do nothing that a PLC or DCS system cannot do.

• Overall Values.• Time Delay.• Power up inhibit.• OK Circuit.

• 99% not wired to “Shutdown”.• Many are ‘Obsolete”.

Legacy Issues

Legacy Systems

GE Power Systems (Bently Nevada)

1700 Series5000 Series7200 Series9000 Series3300 Series

IRD/Entek

Unicell5802 Series5806 Series5815 Series5915 Series

www.cmcpweb.com

What’s Changed?

Hardware

• PLC and DCS Systems are faster, cheaper and more common. • Many Plants are upgrading to New DCS and PLC Systems.• HMI Systems like Wonderware are available.

People

• Vibration and machinery specialists are retiring, or spread out.• A lot of specialty work is contracted.• Engineers and Technicians are forced to be “Jack of All Trades”.• Operators are being assigned more tasks.• Users want smarter, simpler and easier to maintain systems.• Users are more budget conscious.• Engineers and Technicians are more computer oriented.• Major machine flaws have been fixed.

www.cmcpweb.com

Vibration Monitoring using PLC

Advantages:

Low Cost (1/2 Legacy Systems) Simple to Install. Can make use of existing sensors. Distributive Architecture. 4-20 mA noise free. Digital to save wiring costs Choice of Protocol Easy repair and replacement. Local Dynamic Signal w/BNC.

Disadvantages:

No Remote Dynamic or Transient Data.

CMCP Monitoring Strategy

PLC/DCS

CMCP 420VT & CMCP420VT-TLoop Powered Vibration Transmitters

“Simply, the Lowest Cost Approach to Machine Protection”

CMCP 420VTLoop Powered, 2 wire Vibration Transmitter

Features Include:

Solid State Velocity Output Loop Powered Integral Accelerometer 4-20 mA Output 100 mv/g Dynamic Signal Output 2-2,000 HZ No External Housing Required No Special Extension Cable – Optional Bright LED or LCD Display w/ BNC Optional BNC Adaptor Optional Temperature

w/LED Display

w/BNC Adaptor

CMCP 420VT-TDual Parameter Loop Powered Vibration and Temperature Transmitter

Features Include:

Solid State Velocity Output Temperature Output Loop Powered Integral Accelerometer 4-20 mA Output 2-2,000 HZ No External Housing Required No Special Extension Cable

CMCP 420VT(T)Accessories

CMCP203

CMCP420BNC

CMCP420EL

CMCP420LED

CMCP420WF

CMCP420XPHD

• ISA Standard 4-20mA and 1-5 VDC• Standard Instrument Wire (pair)• Extremely Accurate.• Low voltages (typically 24 VDC).• Long distances can be handled.

• Voltage has resistance losses.• 4-20 mA Current Constant anywhere on loop.

• Noise immunity.• Instrument Technicians understand.• Available IO Points

Why 4-20mA?

CMCP 500 SeriesTransmitters and Monitors

CMCP 500 Series Transmitters and Monitors

CMCP 500Transmitter

CMCP 500AMonitor

Rated For Use In Hazardous AreasClass I Division IIGroups B, C and D

CMCP 525 Acceleration

CMCP 530 Velocity

CMCP535 Displacement (Velocity)

CMCP 540 Displacement (EP)

CMCP 545 Thrust Position (EP)

CMCP547 Differential Expansion (TSI)

CMCP548 Case Expansion (TSI)

CMCP549 Valve Position (TSI)

CMCP560 RTD Temperature

CMCP565 Thermocouple Temperature

CMCP570 Solid State Temperature

CMCP575 Speed

CMCP580 Process Variable

CMCP585 Eccentricity (TSI)

CMCP590 Acceleration Enveloping

CMCP595 Buffer Accessory Module

CMCP500 Series Transmitter and Monitor Configurations

CMCP 500 Series Transmitters

Features Include:

• Single Channel• Low Cost• Class I Division II Rated• CE• Small Size• Din Rail Mount• 4-20 mA Output• 24 VDC Powered• OK Circuit• Optional Filters• Buffered Outputs (2)• Selectable Ranges (5)• All Popular Sensors and Transducers• Easy Troubleshooting and Replacement

CMCP 500 Series Transmitters

CMCP 500 Series Transmitters

CMCP 500 Series Transmitters

CMCP 500A Series Monitors

Features Include:

• All Features of Transmitter• 3 Alarms w/Relays

• OK• Alert• Danger

• Selectable Time Delay (.1, 1, 3, 6 and 10 sec.)• Latching or Non-Latching Relays• Reset Terminals• Trip Multiply (2x or 3x)• Outputs for Optional Display• Meets API-670 (American Petroleum Institute)• Easy Alarm Setup and Adjustment

CMCP 500A Series Monitors

CMCP 500A Series Monitors

CMCP 420VT vs. CMCP500 Series

Features: CMCP420VT CMCP500

4-20 mA Output to PLC/DCS X X

Loop Powered (2-Wire) X 3-Wire

Velocity X X

Displacement X

Acceleration X

Enveloping X

OK Circuit X

Buffered Output X X

Optional Filters X

High Temperature Applications X

Selectable Ranges X

StandardMonitoring Systems

CMCP 5301-E(M)Single Channel General Machinery Monitoring System

Features Include:

Single Channel Bright Red LED Display Reset Button Low Cost 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output

CMCP 5302-E(M) Two Channel General Machinery Monitoring System

Great for Cooling Towers, Fin Fans, Hydro Turbines and any low channel count application.

Features Include:

Two Channel Bright Red LED Display Reset Button Low Cost 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output

The CMCP5304 is a 4 channel monitoring system ideal for monitoring rotating machinery such as pumps, fans, compressors, turbines, and motors. The General Machine Monitor is equipped with 4 CMCP/CMCP530A Monitors alarming in integrated velocity with a 100 mV/g ICP Accelerometer input.

CMCP 5304-E(M) Four Channel General Machinery Monitor

Also Available with Stainless Steel Housing    

Solid State Reliability Class 1 Division 1 Rated Integral Sensor (Optional External Sensor) Two Levels of Alarm with Relays True “OK” Circuitry with Relay Adjustable Time Delays Trip Multiply 4-20mA Output Remote Reset Optional Local Reset Bright LED Digital Readout

CMCP1000 Dual Limit, Single Channel Vibration Monitor

Applications include Reciprocating Compressor Frame Vibration,Fin Fans and replacement for any mechanical vibration switch.

CMCP5019 19" Rack Mounted 10-Channel Monitor

• 19" EIA Rack or Panel Mount - 2 DIN High • Individual Bright Red LED or LCD Displays • OK, Alert, and Danger Relays - Meets API-670 • CE Approved • Terminals for Customer Wiring • Universal VAC Power • Optional -24 VDC Power Supply for Eddy Probes• Optional MODBUS or Ethernet TCPIP

Features:

Direct Replacement for Bently Nevada, Entech IRD and Other 19” Rack Based Systems

LOW COST CONDITION MONITORING PACKAGES

CMCP500 Series Monitors

Custom Integration / Packaging

Custom Designs and Layout Displays (common or individual) Power Supplies Custom Enclosures (XP, Nema4, 4x) Intermediate Terminal Strips IS Barriers Field IO Interface Ethernet TCP/IP, RS-485 Interface Wireless Web Enabled Integration and Test (FAT)

Previous CMCP500 Series Projects

(12) CMCP530A Vibration Velocity Monitors . Common Display with Channel Selector Switch, Powder Coated Mild Steel, NEMA 4 Enclosure.

(7) CMCP525 Vibration Acceleration Transmitters . High and Low Pass Filters, Intermediate TerminalsFiberglass, NEMA 4X Enclosure.

(4) CMCP530 Velocity Transmitters, (2) CMCP545 Eddy Probe Position Transmitters, and (1) CMCP575 Speed Transmitter. Individual displays, Fiberglass NEMA 4X enclosure.

(12) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (2) CMCP530A Velocity Monitors and (1) Phase reference output. Fiberglass NEMA 4X.

Explosion Proof System with CMCP530A Vibration Velocity Monitors, Class I, Div. I, continuous monitoring system for offshore Gas Turbine installation. Requirements included IS Barriers, Slave Relays, Independent Displays, XP Housing and 4-20mA output to interface with a DCS system.

TSI System (14) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (1) CMCP500A Eccentricity Monitor, (1) CMCP500 Case Expansion and (1) CMCP500 Differential Expansion. Painted Steel NEMA 4 Enclosure.

Previous CMCP500 Series Projects

Top Sales Performers

CMCP1100 Series Industrial Accelerometers

Features Include:

LOW COST (Only $99.00 for 5 Meter System) Small Size Case, 1/2” x 1.05” Small Footprint, 1/2” Integral Cable (5, 10 or 20 Meters) 100 mV/g Sensitivity 0.32 Hz to 10 KHz Frequency Range (± 3 dB) Waterproof

StandardCMCP1100

High Temp.CMCP1100H

Side MountCMCP1100S

CMCP1100CM8 Connector

New!

CMCP1300 Series Industrial Triaxial Accelerometers

Features Include:

Low Cost Small Size Case, 1.5” x 1.5” x 0.9” Cable (5, 10 or 20 Meters) 100 mV/g Sensitivity per channel 10% Accuracy 0.32 Hz to 10 KHz Frequency Range (± 3 dB) Waterproof

New!

Accelerometer Accessories

Mounting Pads Motor Fin Mounts Piloted End Mill

Extension Cables

BNC Junction Boxes

Adhesives

NPT Adapters

Intermediate TerminationBoxes

Accelerometer Housing

CMCP250 Accelerometer Mounting Kit

25 CMCP-200-02 Mounting Pads2 CMCP-205-01 Motor Fin Mount2 CMCP-205-02 Motor Fin Mount2 CMCP-205-03 Motor Fin Mount2 CMCP-205-04 Motor Fin Mount

25 CMCP-230-01 1/4" x 28 UNF x 1/2"25 CMCP-230-02 1/4" x 28 UNF x 3/4"1 CMCP-701  Spot Reamer1 CMCP-721-02 1/4 x 28 UNF Tap1 Tap Handle1 CMCP-211  Adhesive and Activator1 CMCP-212  Silicon Dielectric1 CMCP-213  Silicone Sealant

12 CMCP-208  Mixing Nozzles2 CMCP-206  Adhesive Filler

CMCP300 Series BNC Switchbox

Features Include:

Low Cost 1, 2, 4 and 6 Channel Available in Fiberglass, Painted Steel or SS Water Tight & Dust Tight External or Internal BNC & Switch Available Provide convenient and safe access to signals

CMCP310 Series BNC Switchbox

Features Included:

Low Cost 6 and 12 Channel Terminate & Switch outputs of up to 48 sensors Available in Fiberglass, Painted Steel or SS Water Tight & Dust Tight External or Internal BNC & Switch Available Provide convenient and safe access to signals

CMCP305 Quick Access BNC Junction Box

Features Include:

Low Cost 2 and 4 Channel Provide convenient and safe access to signals Indoor Use Only

CMCP312 Din RailBNC Box

Features Include:

Din Rail Mounted 12 Channel Low Cost Provide convenient and safe access to signals Indoor Use Only

CMCP303 TriaxialConnection Box

Features Include:

Low Cost 2 and 4 Triaxial Accelerometers 6 and 12 Ch. Available in Fiberglass, Painted Steel or SS Water Tight & Dust Tight Provide convenient and safe access to Triaxial signals

New!

CMCP801

Meets API670 external mounting specifications 304 and 316 Stainless Steel Provided with four 3/4" NPT Hubs 3/4" or ½” NPT Case Entry

CMCP805

Machined aluminum Threaded and slotted to insure position and stability

Eddy Probe Accessories

CMCP4190

Machined 304 Stainless Steel ½” and ¾” NPT External Threads ¼” x 28 and 3/8 ” x 24 Internal Threads

CMCP610 Eddy Probe Calibrator

10 20 30 40 50 60 70 80 90 100 Gap

-24 -22 -20 -18 -16 -14 -12 -10 -08 -06 -04 -02

Volts

Eddy Probe Graph

Features Include: • Verify Voltage Output vs. Gap• For use with 5mm & 8mm Probes• Precision Micrometer• 4140 Target• Graph Paper & Excel Spreadsheet

Features Include:

Class I, Div II, Group’s A,B,C,D. Superior noise immunity. Frequency Hoping. Worldwide Unlicensed 2.4 GHz. Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.) MODBUS RTU RS-485, RS-422, RS-232. 32 Frequency Channels. Up to 16 mile range w/ Hi Gain Antennas. Can be extended with Repeaters. 250 Kbps RF Data Rate. Easy to Configure.

Ethernet Model

Wireless Industrial Radios

Lowers Cost of Wiring and Installation

CMCP1210 SeriesSpring Loaded Temp. Sensors

Features Include:

• Tip Sensitive RTD or Thermocouple• For use to 260º C (500º F) • Adjustable Spring-Loaded Holder with Fluid Seal• Aluminum Connector Head – Optional XP Head

Hard Carry Case CMCP6160 Printer Adapter Digital Scale CMCP630 A/B Switch (2) CMCP2100 Accelerometers (2) CMCP625 2 Pin to BNC Adapter (3) 25’ BNC/BNC Cables (A,B,Phase) (2) CMCP908-MD Magnet Optical or Laser Phase Reference Kit

CMCP6156 Magnetic. Goose Neck Custom Vice Grip Assorted Balance Weights Banana to BNC Adapter Hex Key Set Tape Measure 6” Stainless Steel Rule 6” 180º Protractor Compass Clip Board Polar Plot Tablet (50 sheets)

CMCP811Balance Weight

Starter Kit

CMCP 800 Balancing Accessories Kit

Features Include:

Oscilloscope Optical Phase Reference Kit Eddy Probe System Power Supply Magnetic Mounts Custom Vice Grips “Bucking” Amplifier Hard Carrying Case Optional Gauss Meter Option Software

CMCP810Electrical Runout Kit

Features Include:

Replaces Old Dymac M746 Front Panel Programmable 5-999,999 RPM Selectable Range 1 or Multiple Pulses per Revolution 0.001% Accuracy Alert and Danger Alarms 4-20mA and 0-5 Vdc OutputRS232 Output Eddy Current Probe Input High & Low RPM Recall 0.56” H, Seven Segment LE

CMCP TACH3-XPExplosion Proof Class I Division I Tachometer

CMCP601Dynamic Motion Demonstrator

Available in Short or Long Base

Measurements may be obtained to study:

Frequency Based Signals Time Based Signals Orbital Analysis Shaft Runout Shaft Bow Identify Rotor Critical Speeds Resonance Amplitude Factor Phase Analysis Balancing Shaft Relative & Case Absolute Rotor Dynamic Studies

CMCP601 Rotor Kits

CMCP600

Features Include:

1700/1400 RPM AC Motor Quick Bearing Change Easy to Use Repeatable Results Carrying Case (2) Rolling Element Bearings (1) “Good Bearing” (1) “Fault Induced Bearing”Bearing Fault Demonstrator

CMCP600Bearing Fault Demonstrator

Custom Products and Integration

CP Products (Custom Products)

• Custom Enclosures• Free Standing Cabinets• Drawing & Engineering Services (AutoCAD)• Custom Packaging (Kits)• Battery Powered Monitors• Wonderware HMI• Integration Services• Test and FAT

• Custom Enclosures • Free Standing Cabinets• Component Integration• Drawing and Engineering Services• Custom HMI Applications• Custom Cables• Specialty Sensors

Cabinet / Panel Design and System Integration

Over 250 integrated Custom Panels and Enclosures

Customers Include:

Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh) Black & Veatch Brown & Root Caltex Fisher Rosemont BHEL Wyle Labs Chevron USA BP Amoco M&M Mars Champion Paper E.I. Dupont Ebara International. Baxter Wilson Unit 1 and 2 City of Portland, Oregon

… and many more

Case Histories

Customer: Dynegy

System Type: Coal Crushers

Location: 2 Locations, Illinois, USA

Salesperson: Gary Gbur

Value: $40,000.00 Phase 1$200,000.00 Phase 2

Year Installed: 2004 / 2005 /2008

Case History #1, Wireless MCT

Case History #1, Problem and Solution

Case History #1, Problem and Solution

The Problem• Coal crushers with embedded accelerometers needed

monitoring.

• User wanted to use existing DCS system.

• Existing system was not working properly.

• User unwilling to pay for conduit and instrument wire.

• Low speed bearings needed enveloping.

The Solution• Velocity and Envelope Acceleration Transmitters (some

slow speed).

• 16 Channel A/D Converter using Modbus TCP/IP Ethernet

• Industrial Ethernet Radio Modem

• No lost packets. Very robust system

• Both Modbus RS-485 and TCP used.

Case History #1, Implementation

Two vendor solutions were employed side-by-side, each system monitoring different parts of the pulverizer.

Case History #1, CMCP Success Story

After eight weeks STI was chosen to provide the wireless vibration monitoring solution, when the other vendor’s solution failed to provide reliable and continuous service.

Case History #2

Customer: Xcel Energy

System Type: TSI System

Location: Saint Paul, Minnesota, USA

Salesperson: Frank Howard

Value: $60,000.00

Year Installed: 2004

Case History #2, Problem and Solution

Case History #2, Problem and Solution

Problem:

• TSI system for GE Turbine Generator Set

• Customer wanted to use existing new DCS system

• Wanted local display for operators

• Intermediate terminals to save installation time

Solution:

• CMCP500 Series Transmitters.

• Pre-wired integrated custom panel.

• 4-20 mA loop to DCS.

• Custom mimic panel w/displays.

Case History #2

Customer: WDC

System Type: Critical Fans

Location: Pine Bluff, Arkansas, USA

Salesperson: David Gallagher

Value: $160,000.00

Year Installed: 2004

Case History #3

Case History #3, Problem and Solution

Problem:

• 6 IRD/Entek 5815 monitors mounted in outdoor cabinets.

• Critical service on high temperature furnace fans.

• IRD/Entek no longer supported.

• Primary competition: BNC

• 1 vibration channel.

• 8 temperature channels.

Solution:

• CMCP530 transmitter.

• Analog to digital converters with direct RTD input.

• 15” industrial touch screen rack mount computers.

• Custom Wonderware HMI with bargraphs.

Case History #3

Case History #3

Case History #3

Case History #3

Main Screen Alarm List Historical Trend

Real Time Trend Real Time Trend Setup

Customer: Xcel Energy

System Type: TSI System

Location: Saint Paul, Minnesota, USA

Salesperson: Frank Howard

Value: $60,000.00

Year Installed: 2004

Case History #4

Case History #4

Problem:

• Large Kinetic UPS System Monitoring.

• Vibration, Enveloping, Temperatures, Speed, Pressures.

• Flywheel Diameter Calculation.

Solution:

• CMSS530, CMSS590, CMCP540 and CMCP545 Transmitters.

• Process Variables direct to ADC.

• 12.1” Touch Screen Rack Mount Industrial Computer.

• Custom Wonderware HMI.

Case History #4

Main Screen Alarm List Historical Trend

Real Time Trend Real Time Trend Setup

Case History #4

Customer: Aramco

System Type: Reciprocating Compressor

Location: Saudi Arabia

Salesperson: Zyad Al-Irhayim

Value: $120,000.00

Year Installed: 1999

Case History #5

Case History #5

Problem:

• Monitor Large Reciprocating Compressor in Hydrogen Service.

• Frame and Crosshead Vibration.

• Rod Drop.

• Valve Temperature Monitoring (Averaging)

Solution:

• CMSS530, CMSS545, CMCP560 Transmitters.

• Field IO.

• Explosion Proof Enclosures

• 17” Touch Screen Rack Dell Computer.

• Custom Wonderware HMI.

Case History #5, Problem and Solution

Main Screen

Current Alarm List Historical Alarm List

Bar Graph Screen

Case History #5

Historical Trend

Real Time Trend Setup

Historical Trend

Case History #5

Customer: Exxon

System Type: 13 x Ex. MCT Systems

Location: Singapore

Salesperson: Mike Howard

Value: $ 100,000.00

Year Installed: 2010

Case History #6

Case History #6

Equipment to monitor: 13 x Vertical Pump motors / 350KW

Motor Drive & non- Driven end

Problem:

• Open environment in intrinsically safe area (Refinery segment)

• Access to buffered signal

• Display for each channel

• Cost considerations

Solution:

• 13 MCT systems in explosion-proof enclosures

• BNC Junction boxes for easy access to the buffered signal

• Safety barriers

Case History #6, Problem and Solution

Case History #6

Explosion proof Monitoring System4 channels with local displayPower SupplyIntrinsically safety barriers and BNC junction box

Case History #6

Case History #6

Ready for Shipment from Houston

Case History #6

Installation

Who To Contact?

Distributer Sales and Support:Matt Howard

matthoward@stiweb.com281.334.0766 ext. 1

Custom Applications/Technical Support:Mike Howard

mhoward@stiweb.com281.334.0766 ext 4

Accounting:Natalie Henderson

nhenderson@stiweb.com281.334.0766 ext 3

Order Status:Mark Tomlin

mtomlin@stiweb.com281.334.0766 ext 5

Purchase Online Quick and Easy atwww.stiwebstore.com