View
217
Download
0
Category
Preview:
Citation preview
NOTE! To the installer: Please make sure you provide this manual to the owner of the equip ment or to the responsible party who maintains the system.
MODELS 7100 (6A – 18H)VERTICAL TURBINE PUMPS (COLLETED IMPELLERS)INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Part #FM-03-515 | © 2013 Pentair Ltd. | 08/27/13
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
3
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
4
FM134/0994
Fairbanks Nijhuis will assist the customer in receiving fair compensation, but assumes no responsibility to mediat such claims. This policy inclufed shipments wherein Fairbanks Nijhuis pays freight costs as part of the sales terms.
The equipment as manufactured by Fairbanks Nijhuis™ is precision machinery. Proper care can give a lifetime of satisfactory service. Guarantees of performance and warranties are based on the use of original equipment manufactured (OEM) replacement parts. Fairbanks Nijhuis assumes no responsibility when alterations, nonauthorized design modifications and/or non-OEM replacement parts are incorporated.
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
5
Fairbanks Nijhuis™1840 Baney RoadAshland, OH 44805(888) 996-8676Fax: (419) 281-3995
Fairbanks Nijhuis™3601 Fairbanks AvenueKansas City, KS 66106(913) 371-5000Fax: (913) 748-4025
Fairbanks Nijhuis™
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
6
CALIFORNIA PROPOSITION 65 WARNING:WARNING:
This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Safety
Safety should be of utmost importance when in close proximity of this pumping equipment. Before attempting to operate this equipment, you should read this manual in its entirety, taking special notice of all cautions, warnings and/or danger notifications. These warnings apply to pumps supplied by Fairbanks Nijhuis™. Refer to the manuals supplied by the driver and control manufacturer for additional warnings before operating this equipment.
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
7
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
8
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
9
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
10
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
11
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
12
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
13
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
14
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
15
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
16
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
17
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
18
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
19
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
20
Assembly procedure for underground discharge units closely parallels that of standard pumps with above ground discharge heads. Always refer to the Fairbanks Nijhuis™ submittal drawings and setting plans.
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
21
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
22
Assembly procedure for underground discharge (U.G.D.) units closely parallels that of standard pumps with above ground discharge heads. Always refer to the Fairbanks Nijhuis™ submittal drawings and setting plans to determine the proper location of discharge elbow centerline.
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
23
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
24
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
25
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
26
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
27
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
28
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
29
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
30
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
31
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
32
If excessive vibration or noise occurs during operation, shut the pump down and review the Troubleshooting section. If the problem cannot be corrected, consult a Fairbanks Nijhuis™ representative.
In a typical application covering a wide range of flow rates, a variable speed driver is often used to adjust pump, and this is taken into consideration by Fairbanks Nijhuis when selecting the pump and impeller trim. Although these pumps are applicable over a wide range of operating conditions, care should be exercised when doing so when the actual conditions differ from the sold conditions. You should always contact your nearest Fairbanks Nijhuis distributor or factory before operating the pumps at any condition other than that for which they were sold.
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
33
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
34
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
35
It is not the intent of Fairbanks Nijhuis™ to replace the recommendations of the motor manufacturer in regard to operation and maintenance of the motor. Rather, this guide is offered as a supplement to such data.
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
36
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
37
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
38
This Fairbanks Nijhuis™ model 7100 vertical turbine pump is supplied with product lubricated column and bowl bearings. The suction bell bearing is grease packed at the factory. It is not necessary to relubricate this bearing except when the pump is to be torn down for maintenance and the bowl assembly is to be disassembled.
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
39
For the best results, use only genuine Fairbanks Nijhuis™ replacement packing. The replacement procedure should be as follows:
Inspect the shaft sleeve for wear or rough finish and replace the sleeve with a genuine Fairbanks Nijhuis sleeve if necessary.
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
40
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
41
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
42
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
43
Any parts showing signs of excessive wear or damage should be replaced with genuine Fairbanks Nijhuis™ parts. Maximum
Inspect the bowl and/or impeller wear ring (if so equipped) for wear and excessive clearance. The correct clearance is shown on the technical data page in the drawing section of this manual. The ring should be replaced with a genuine Fairbanks Ni jhuis replacement part.
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
44
If the shafts exceed the .005" maximum limit, straightening will be required. Consult the Fairbanks Nijhuis™ factory for straightening recommendations, or a local qualified machine shop.
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
45
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
46
Machine work should be done by a qualified machinist experienced in similar machining work. If the wear rings are to be replaced, they should be replaced with genuine Fairbanks Nijhuis™ wear rings. Install the wear rings as follows.
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
47
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
48
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
49
purchase from your Fairbanks Nijhuis™ representative or they can be made according to the dimensions given below.
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
50
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
51
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
52
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
53
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
54
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
55
When ordering parts, give pump serial number, size, model number, a complete description, and item number of each part. Refer to the drawings and parts list in the drawing section of this manual. You may order parts from your local Fairbanks Nijhuis™ distributor. Consult your local telephone yellow pages under “Pumps” for the office nearest you.
You may also contact Fairbanks Nijhuis directly as follows:
Fairbanks Nijhuis 3601 Fairbanks Avenue Kansas City, KS 66106 Phone (913) 371-5000 Fax (913) 748-4025
Fairbanks Nijhuis makes improvements on its products from time to time and reserves the right to furnish improved parts for repairs. A part that is received and is not identical in appearance, or has a different symbol from the original part may be interchangeable. Examine the part carefully before contacting your Fairbanks Nijhuis representative. The parts should never be returned to the factory without first obtaining proper authorization from your Fairbanks Nijhuis representative.
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
56
Fairbanks Nijhuis™3601 Fairbanks AvenueKansas City, KS 66106Phone (913) 371-5000Fax (913) 748-4025
For service after warranty on this pump or any other pumping equipment, contact your local Fairbanks Nijhuis distributor or by contacting:
Fairbanks Nijhuis™3601 Fairbanks AvenueKansas City, KS 66106Phone (913) 371-5000Fax (913) 748-4025
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
57
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
58
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
59
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
60
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
61
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
62
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
63
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
64
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
65
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
66
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
67
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
68
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
69
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
70
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
71
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
72
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
73
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
74
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
75
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
76
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
77
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
78
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
79
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
80
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
81
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
82
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
83
Fairbanks Nijhuis™ 08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
84
Fairbanks Nijhuis™08/27/13
7100 (6A – 18H) Vertical Turbine Pumps (Colleted Impellers)Installation, Operation and Maintenance
85
THIS PAGE INTENTIONALLY LEFT BLANK
THIS PAGE INTENTIONALLY LEFT BLANK
Recommended