Two-dimensional modelling of the metallization induced

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Two-dimensional modelling of the metallization

induced recombinative losses for screen printed

solar cells

Authors:

Lejo J. Koduvelikulathu, Sara Olibet, Valentin D. Mihailetchi, Dominik Rudolph, Enrique Cabrera, Radovan Kopecek

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Outline

2

Motivation

Experimental input

Modelling results

Conclusion

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Outline

3

Motivation

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Motivation

4

Line & Contact

resistance losses

pFF

FF

iVoc Voc

- Screen printed metallized cells

Recombination

losses

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

- Previous modelling studies

Emitter

Motivation

5

Bulk

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

- Inclusion of the experimental metal-Si interface microstructures

Motivation

6

Modelling using Silvaco ATLAS TCAD simulation suite

M.Hilali, PhD. Dissertation,2005

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Outline

7

Experimental input

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

The cell

8

110 µm front contacts

p-type Si; 2.5 Ω-cm

SiNx; ARC coating

n+ diffusion

Full Al- rear contact

Al-BSF

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Diffusions & Pastes

9

n+ diffusions

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Internal quantum efficiency

10

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Beneath the fingers

11

Topography

Conductivity

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Metal–Si interface microstructure

12

10%

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013 13

10%

Metal–Si interface microstructure

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013 14

Etching beneath the metal finger

Metal–Si interface microstructure

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013 15

Etching beneath the metal finger

Metal–Si interface microstructure

Experimental 4-pt

measurement

Few nm to 50 nm

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Modelling parameters

16

SiNx-Si (Spas)

5x105 cm s-1

3x105 cm s-1

1x105 cm s-1

Assumed Parameter

Fitted Parameter

Metal-Si (Smet) : 1x107 cm s-1 Glass-Si (Sglass) : 1x106 cm s-1

Ohmic metal contacts

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Outline

17

Modelling results

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Presence of only Ag-crystallites

18

Majority of current transport through direct contacts – Cabrera et.al,JAP -vol 110, 11

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Results

19

METAL BLOCK CRYSTALLITES Experiment

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Results

20

CRYSTALLITES No Ag-Crystallites Experiment

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Results

21

Crystallites Experiment No Ag-Crystallites

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Presence of only Ag-crystallites

22

Negligible drop in Voc and pFF

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Etching beneath the contact area

23

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Results

24

50 Ω /sq

65 Ω /sq

95 Ω /sq

Junction depth

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Results

25

50 Ω /sq

65 Ω /sq

95 Ω /sq

Junction depth

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Results

26

50 Ω /sq

65 Ω /sq

95 Ω /sq

Junction depth

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Etching beneath the contact area

27

Driving factor for the Voc and pFF losses

Deeper junction and not the sheet resistance

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Increased SiNx beneath metal finger

28

90%

50%

10%

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Results

29

Without front

Metallization

losses

Paste A

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Increased SiNx beneath metal finger

30

90%

10%

Higher SiNx presence, lower Voc and pFF loss

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Presence of Ag- crystallites

31

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Results

32

Etching beneath contact area

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Results

33

Etching beneath contact area

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Results

34

Etching beneath contact area

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Results

35

Etching beneath contact area

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013 36

Present model too sensitive to shunt scenarios

Presence of Ag- crystallites

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Outline

37

Conclusion

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Conclusion

38

Presented a novel model incorporating experimental metal-Si

microstructures

Ideal to have only small crystallite contacts without any emitter

etching

Si-etching during contact formation dominates the Voc and pFF

losses

Preferably localized opening of SiNx only where the current is

extracted

Model is more sensitive to shunts than experimentally observed

Koduvelikulathu, Metallization Workshop, Konstanz: 07th-08th May-2013

Acknowledgement

Thank You for Your Kind Attention

Acknowledges the EU commission & HIPERSOL consortium

Partly financially supported by EU within HIPERSOL: FP7- 228513

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