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9.801-328.0
For technical assistance or the SHARK dealer nearest youvisit our website at www.sharkpw.com
TRS-SSG-503537 E/GSERVICE MANUAL
ORDER # 1.103-828.0
98013280-1
WARNING
PRECAUTION/ATTENTION
DO NOT STAND OR STEP
ON THIS PLATFORM
LISTED ®
CONTENTS
2
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________The model and serial numbers will be found on a decal attached to the machine. You should record both serial number and date of purchase and keep in a safe place for future reference.
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
CONTENTS
Troubleshooting 3-6
Maintenance & Oil Change Charts 7
Exploded Views 8-9
Exploded View, Parts List 10-11
Pump Assembly Exploded View & Parts List 12
Control Panel, Exploded View & Parts List 13
Hose & Spray Gun Assembly & Parts List 14
Burner and Parts Specifications 15
TRS-2500 Trailer Exploded View & Parts List 16-17
TRS-2500 with SSG Washer Exploded View & Parts List 18-19
Hose Reel Low Pressure View and Parts List 20
Hose Reel High Pressure View and Parts List 21
Wiring Diagram 22-23
KT.1 Pump Exploded View and Parts List 24-25
VRT 3 Unloader Exploded View and Parts List 26
Warranty
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
LOW OPERATING PRESSURE
Faulty pressure gauge Install new gauge.
Insufficient water supply Use larger supply hose; clean filter at water inlet.
Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle.
Belt slippage Tighten or replace; use correct belt.
Plumbing or hose leak Check plumbing system for leaks. Retape leaks with teflon tape.
Faulty or misadjusted unloader valve Adjust unloader for proper pressure. Install repair kit when needed.
Worn packing in pump Install new packing kit.
Fouled or dirty inlet or discharge valves in pump
Clean inlet and discharge valves.
Worn inlet or discharge valves Replace with valve kit.
Obstruction in spray nozzle Remove obstruction.
Leaking pressure control valve Rebuild or replace as needed.
Slow engine RPM Set engine speed at proper specifications.
Pump sucking air Check water supply and possibility of air seepage.
Valves sticking Check and clean or replace if necessary.
Unloader valve seat faulty Check and replace if necessary.
BURNER WILL NOT LIGHT
Little or no fuel Fill tank with fuel.
Improper fuel or water in fuel Drain fuel tank and fill with proper fuel.
Clogged fuel line Clean or replace.
Plugged fuel filter Replace as needed.
Misadjusted burner air bands Readjust air bands for clean burn.
Little or no fuel pressure from fuel pump
Increase fuel pressure to specification and/or replace fuel pump. Test with pressure gauge.
Faulty burner transformer Test transformer for proper arc between con-tacts. Replace as needed.
(continued on next page)
Disconnected or short in electrical wiring
All wire contacts should be clean and tight. No breaks in wire
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TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
BURNER WILL NOT LIGHT(continued from previous page)
Flex coupling slipping on fuel pump shaft or burner motor shaft
Replace if needed.
On-Off switch defective Check for electrical current reaching burner assembly with burner switch on.
Heavy sooting on coil and burner can cause interruption of air flow and shorting of electrodes
Clean as required.
Improper electrode setting Check and reset according to diagram in Operator's Manual.
Fuel not reaching combustion chamber
Check fuel pump for proper flow. Check solenoid flow switch on machines with spray gun control, for proper on-off fuel flow control.
Clogged burner nozzle Clean as required.
Thermostat faulty or slow engine speed
Increase engine RPM to increase voltage.
Flow switch malfunction Remove, test for continuity and replace as needed.
Flow solenoid malfunction Replace if needed.
FLUCTUATING PRESSURE
Valves worn Check and replace if necessary.
Blockage in valve Check and replace if necessary.
Pump sucking air
Check water supply and air seepage at joints in suction line.
Worn piston packing Check and replace if necessary.
Gasoline engine altitude The gasoline engine is preset for operation at altitudes below 1000 ft above sea level. If operated at higher altitudes, it may be necessary to install a high altitude main jet in the carburetor. Contact your local authorized engine sales and service center for details.
MACHINE SMOKES
Improper fuel or water in fuel Drain tank and replace contaminated fuel.
Improper air adjustment Readjust air bands on burner assembly.
Low fuel pressure Adjust fuel pump pressure to specifications.
Plugged or dirty burner nozzle Replace nozzle.
Faulty burner nozzle spray pattern Replace nozzle.
Heavy accumulation of soot on coils and burner assembly
Remove coils and burner assembly, clean thoroughly.
Misaligned electrode setting Realign electrodes to specifications.
Obstruction in smoke stack Check for insulation blockage or other foreign objects.
Low engine RPM Increase RPM
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
LOW WATER TEMPERATURE
Improper fuel or water in fuel Replace with clean and proper fuel.
Low fuel pressure Increase fuel pressure.
Weak fuel pump Check fuel pump pressure. Replace pump if needed.
Fuel filter partially clogged Replace as needed.
Soot build-up on coils not allowing heat transfer
Clean coils.
Improper burner nozzle See specifications. (Page 31)
WATER TEMPERATURE TOO HOT
Incoming water to machine warm or hot
Lower incoming water temperature.
Fuel pump pressure too high See specifications for proper fuel pressure.
Fuel pump defective Replace fuel pump.
Detergent line sucking air Tighten all clamps. Check detergent lines for holes.
Defective temperature switch Replace.
Incorrect fuel nozzle size See specifications for proper fuel nozzle. (Page 31)
Insufficient water supplied Check water G.P.M. to machine.
Restricted water flow Check nozzle for obstruction, proper size.
PUMP NOISY
Air in suction line Check water supply and connections on suc-tion line.
Broken or weak inlet or discharge valve springs
Check and replace if necessary.
Excessive matter in valves Check and clean if necessary.
Worn bearings Check and replace if necessary.
PRESENCE OF WATER IN OIL
Oil seal worn Check and replace if necessary.
High humidity in air Check and change oil twice as often.
WATER DRIPPING FROM UNDER PUMP
Piston packing worn Check and replace if necessary.
O-Ring plunger retainer worn Check and replace if necessary.
Cracked piston Check and replace if necessary.
Pump protector Lower water supply pressure. Do not run with spray gun closed longer than 2 minutes
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
OIL DRIPPING
Oil seal worn Check and replace if necessary.
EXCESSIVE VIBRATION IN DELIVERY LINE
Irregular functioning of the valves Check and replace if necessary.
DETERGENT NOT DRAWING
Air leak Tighten all clamps. Check detergent lines for holes.
Restrictor in float tank is missing Replace restrictor. Check for proper orifice in re-strictor.
Filter screen on detergent suction hose plugged
Clean or replace.
Dried up detergent plugging metering valve
Disassemble and clean thoroughly.
High viscosity of detergent Dilute detergent to specifications.
Hole in detergent line(s) Repair hole.
Low detergent level Add detergent, if needed.
PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION
Pump sucking air Check water supply and possibility of air seepage.
Valves sticking Check and clean or replace if necessary.
Nozzle incorrectly sized Check and replace if necessary (See serial plate for proper size).
Unloader valve seat faulty Check and replace if necessary.
Worn piston packing Check and replace if necessary.
BURNER MOTOR WILL NOT RUN
Fuel pump seized Replace fuel pump.
Burner fan loose or misaligned Position correctly, tighten set screw.
Defective control switch Replace switch.
Loose wire Check and replace or tighten wiring.
Defective burner motor Replace motor.
RELIEF VALVE LEAKS WATER
Relief valve defective Replace or repair
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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PREVENTATIVE MAINTENANCE
MAINTENANCE
This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions.
Check pump oil level before first use of your new pressure washer. Change pump oil after first 50 hours and every 3 months or 500 hours thereafter. Use SAE 30 weight oil, non-detergent.
Date Oil Changed Month/Day/Year
No. of Operating Hours Since Last Oil Change
Brand Name and Type of Oil (See above)
Maintenance OperationEvery 8 Hrs
or Daily25 Hrs or Weekly
50 Hrs or Monthly
100 Hrs or Yearly Yearly
Check Oil Pump X
Engine X
Change Oil Pump X
Engine X
Air Cleaner Check Clean
Spark Plug X
Check Valve Clearance X
Fuel Tank Filter X
Water Filter/Clean Check X
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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98013280-2
EXPLODED VIEW
25
25
64
25
47
113
52
66
80
63
8047
69
70
71
66
36
27
88
91
50
2214
2261
53
76
7574
73
7214
59
60
116
62
SeeControl
Panel Illus.For Detail
11
20
27
94
103104
103
110107
108
111
111
110
109
109117
106
105
109
110
109
110
109
115
117
110
114
118
27
119 27
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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98013280-3
EXPLODED VIEW
31
77
2
68
78
8423 86
25
83
44
46a
37
79
55
48
101
2941
4015
81
31
35
3389
8239
90
30
13
30
48
18
34
3
45
6
3816
12
17
42
39
19
8
1
9
7
2a
10
51
To Water Tank
To Water Tank
See PumpAssemblyPage 22
46
26
45
49
40
28
6735 65
56
54
58
87
21
93
43
35
5392
9697
98, 99,100
95
49
102
8598
32
109117
Engine CarbPort
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY 1 9.803-014.0 Coil, Rodless 1
2 9.803-005.0 Top Wrap, SS 1
2a 9.802-071.0 Trim 6 ft.
3 9.802-902.0 Insulation/Blanket, Die Cut 28" x 24" 1
4 9.802-896.0 Insulation/Blanket, No Foil, 24" x 57" 1
5 9.802-883.0 Insulation, Burner Head, No Hole 1
6 9.803-006.0 Weldment, Bottom Wrap, SS 1
9.802-727.0 Bolt, 3/8" - 16 x 1-3/4" 2
7 9.802-894.0 Insulation, Burner Head, w/Hole 1
8 9.802-766.0 Screw, 3/8" x 1" HX Wash Head, Sheet Metal 8
9 8.933-009.0 Gasket, Burner Plate 2
10 9.803-132.0 Plate, Insulation Retainer 2
9.802-797.0 Screw, SS #10, HH Tek 8
11 9.802-054.0 Elbow, Zinc 1
12 8.706-140.0 Coupling, 1/2" 1
13 8.918-428.0 Hose 3/8" x 48", 2 Wire Pressure 1
14 9.802-053.0 Bushing, Rubber 3
15 9.802-869.0 Block, Unloader, 1/2" x 1/2", Brass 1
16 8.902-433.0 Valve, Relief VSA 1
17 9.149-003.0 Discharge Manifold 1
18 9.802-014.0 Nipple, Pipe 1/2" x 3" Sch 80 1
19 9.802-171.0 Nipple, 3/8" x 3/8" NPT, Male 1
20 8.922-541.0 Plate, Diesel Tank, Carb 1
21 8.711-785.0 Hose, 3/8" Push-On 2 ft
22 9.802-056.0 Diptube, Plastic,10.75" Long 2
23 8.725-306.0 Filter, Fuel Oil/H2O Separator 1
25 6.390-126.0 Clamp, Hose 8
26 8.706-941.0 Hose Barb, 1/4" Barb x 1/4" Pipe 1
27 9.802-799.0 Screw, #14 Tek, Black, Zinc 9
28 Pump, See Specification Pages
29 8.750-299.0 Unloader VRT3, 8 GPM @ 4500 PSI 1
30 9.802-039.0 Elbow, 1/2" JIC x 3/8" NPT Steel 3
31 9.802-152.0 Swivel, 3/4" Push-On 2
32 8.918-421.0 Hose, Pressure, 3/8" x 16" 1
33 9.802-259.0 Hose, 1/2" Push-On 6 ft.
34 9.802-261.0 Hose,3/4" Push-On 4 ft.
ITEM PART NO. DESCRIPTION QTY 35 9.802-151.0 Swivel, 1/2" JIC, Push-On 4
36 9.800-008.0 Label, Cool Engine 1
37 8.750-737.0 Adapter, Honda, M20-1.5 x 3/8 " FPT 1
38 8.706-248.0 Plug, 3/8" 1
39 8.706-207.0 Elbow, Street, 3/8" 2
40 9.802-036.0 Nipple, 1/2" JIC x 3/8" MPT Steel 2
41 9.802-048.0 Swivel, 1/2" JIC Female, 3/8" Male 1
42 9.916-012.0 Screw, 10-24 x 1/4" 1
43 9.802-126.0 Plug, 1/2" Flare 1
44 Engine, See Specification Pages 9.802-673.0 Key, Shaft 1
45 8.750-467.0 Muffler, Honda, GX630/ GX660, Right 1
8.739-597.0 Bolt, Flange, M8 x 20 2
46 9.803-008.0 Heat Shield 1
9.802-761.0 Screw, M6 x 20mm, BH 4
46a 8.915-387.0 Deflector, Exhaust 1-3/8" 1
9.802-798.0 Screw, #10 - 1/2" Tek, HH, SS, 1
47 9.800-007.0 Label, Warning, Exposed Pulleys 2
48 9.803-004.0 Pump/Rail Generator 2 9.802-720.0 Bolt, 3/8" x 1", NC HH 6 9.802-099.0 Washer, Snubbing 6 9.802-814.0 Washer, 3/8", Lock 6 9.802-779.0 Nut, 3/8" ESNA, NC 6
49 9.803-009.0 Bracket, Belt Tension 2 9.802-776.0 Nut, 5/16", ESNA, NC 4 9.802-710.0 Bolt, 5/16", NC 4 9.802-804.0 Washer, 5/16", Flat 4
50 9.802-060.0 Mount, Rubber 6
51 8.750-099.0 Thermostat 302°F 1
52 9.802-754.0 Screw, 1/4"-20 x 1/2" HH,WL 8
53 9.802-794.0 Cage Nut, 1/4" x 12 Ga 11
54 9.802-728.0 Bolt, 3/8" x 2" NC HH 4
55 9.802-527.0 Winco Generator 1
8.752-150.0 Cord, Molded 1
56 9.802-999.0 Weldment, Sub-Frame 1
57 9.802-998.0 Weldment, Frame, Black 1
58 9.802-807.0 Washer, 3/8", SAE, Flat 8
59 8.706-615.0 Fuel Tank, 8 Gallon 1
60 9.802-089.0 Cap, Fuel, Plastic 1
61 9.800-002.0 Label, Caution, Diesel 1
62 9.800-001.0 Label, Caution, Unleaded 1
63 9.803-251.0 Weldment, Belt Guard, Long, Black 1
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EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY 64 9.803-000.0 Weldment, Face Plate, Long, Black 1
65 9.802-730.0 Bolt, 3/8" x 2-1/2" Zinc 2
66 8.750-246.0 Screw, 1/4" x 1/2" Whiz Loc 4
67 9.802-259.0 Hose, 1/2" Push-On 24"
68 9.802-781.0 Nut, 3/8", Flange Whiz Loc 7
69 9.802-397.0 Bushing, H x 5/8" 1
70 Engine Bushing, See Specification Pages
71 9.802-403.0 Bushing, Pump, H x 25 mm 1
72 Belt, See Specification Pages
73 Pulley, See Specification Pages
74 Pulley, See Specification Pages
75 Belt, See Specification Pages
76 Pulley, See Specification Pages
77 Burner Assembly, See Burner Specification Page
9.802-424.0 Cord, SEO, 16/4 3.66 ft.
9.802-519.0 Strain Relief, 1/2" 1
78 8.752-113.0 Adapter, 1/4" 1
79 9.802-039.0 Elbow, 1/2" MJIC x 3/8" MNPT 1
80 9.800-006.0 Label, HOT 2
81 9.802-043.0 Elbow, 1/2" FNPT x 1/2" MJIC, 90° 1
82 9.802-024.0 Elbow, 1/2" FPT x 3/8" MPT 1
83 9.802-254.0 Fuel Line, 1/4" 60" 2
84 8.752-114.0 Nipple, 1/4" 1
85 9.802-587.0 Insulation, 1/2" Fiber Sleeving 30"
86 8.706-958.0 Hose Barb, 90°, 1/4" Barb x 1/4" Pipe 2
87 9.802-779.0 Nut, 3/8" ESNA, NC 2
88 9.802-804.0 Washer, 5/16", Flat, SAE 12
89 9.802-013.0 Nipple, 1/2" x 2-1/2", Galvanized SCH 80 Pipe 2
90 8.933-006.0 Switch, MV60 1
91 9.802-776.0 Nut, 5/16", ESNA, NC 12
92 9.802-872.0 Tab, Belt Guard 2
93 9.802-753.0 Screw, 1/4" x 3/4" 4
94 9.802-754.0 Screw, 1/4" x 1/2" 4
95 9.802-720.0 Bolt, 3/8" x 1 NC HH 4
96 9.802-779.0 Nut, 3/8" 4
97 9.802-807.0 Washer, 3/8" 8
98 9.802-254.0 Hose, 1/4" Push-On 30"
99 9.802-753.0 Screw, 1/4" x 3/4" Whiz Loc 1
100 9.802-775.0 Nut, 1/4" Flange 1
101 9.802-015.0 Nipple, 1/2" x 4", SCH 80 Zinc 1
102 8.718-781.0 Screw, Pan Head 1
ITEM PART NO. DESCRIPTION QTY 103 9.802-512.0 Cable Tie, 48" 2
104 8.751-057.0 Gas Cap, w/Gauge & Tether 1
105 9.802-773.0 Nut 14-20 ESNA, NC 2
106 9.802-802.0 Washer, 1/4" Flat, SAE Zinc 2
107 8.751-059.0 Vent, Remote Assembly, Carb 1
108 8.751-215.0 Grommet Remote Vent, Kelch 1
109 8.753-065.0 Clamp, 1 Ear, #10 4
110 8.753-066.0 Clamp, 1 Ear, #7 4
111 8.753-270.0 Reducer, Connector 1/4" x 3/8" 2
112 8.751-380.0 Carbon Canister, 850cc 1
113 8.922-633.0 Brkt, 850cc Canister Mount Wrinkle Black 1
114 9.802-254.0 Hose, 1/4" Push-On 6"
115 9.802-254.0 Hose, 1/4" Push-On 50"
116 8.752-915.0 Fuel Tank, 7.25 Gallon 1
117 8.711-785.0 Hose, 3/8" Push-On 9"
118 8.752-981.0 Clamp, Hose, #64 1
119 8.922-540.0 Plate, Gas Tank, Carb 1
Not Shown
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PUMP ASSEMBLY EXPLODED VIEW
ITEM PART # DESCRIPTION QTY 1 9.802-346.0 Pump, KT6035R.1 1
2 9.802-187.0 Valve, Metering 1
3 8.707-212.0 Valve, 3-Way 1
4 8.706-958.0 Hose Barb, 1/4" x 1/4" 90° 1
5 6.390-126.0 Clamp 2
6 8.932-974.0 Label, Open for Steam 1
7 9.802-254.0 Hose, 1/4" Push-On 1
8 8.706-120.0 Nipple, 3/8" x 1/4" MPT 1
9 9.802-039.0 Elbow, 1/2" JIC x 3/8" NPT 90° 1
ITEM PART # DESCRIPTION QTY 10 8.706-902.0 Nipple, 3/4" JIC x 1/2" NPT 90° 1
11 9.902-146.0 Swivel, Garden Hose 1
12 8.706-829.0 Elbow, 1/2" Street 1
13 8.705-975.0 Nipple,1/2" Hex 1
14 8.706-868.0 Plug, 1/2" 1
15 9.802-123.0 Tee, 1/2" w/1/8" Tap 1
16 8.706-955.0 Hose Barb, 1/4" Barb x 1/8" NPT 90° 1
PUMP ASSEMBLY PARTS LIST
98013280-10
9
5
15
64
1
14
1312
10
3
11
5
16
72
8
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CONTROL PANEL PARTS LIST
ITEM PART NO. DESCRIPTION QTY 1 9.803-693.0 Box, Plastic, Back 1
2 9.802-482.0 Box, Plastic, Front, Fabricated 1
3 8.750-094.0 Thermostat, 302°F 1
9.802-447.0 Conduit, Corrugated, 1/4"3. 3 ft
4 9.802-700.0 Bolt, 1/4" x 3/4" HH NC 4
9.802-775.0 Nut, 1/4" Flange Zinc 4
5 9.800-043.0 Decal, 120V Electrical Box 1
6 9.802-455.0 120V Indicator Light, Green 1
7 9.802-283.0 Hour Meter 1
8 9.802-453.0 Switch, Curvette 1
9 8.750-096.0 Knob, Thermostat 302°F 1
10 8.712-190.0 Bezel, Thermostat 1
11 9.802-251.0 Hose, 1/4" x 1/2" Clear Vinyl 6 ft.
ITEM PART NO. DESCRIPTION QTY 12 9.803-003.0 Weldment Control Panel, Black 1
9.802-762.0 Screw, Ground Post 10/32" x 1-1/4" 1
8.706-735.0 Bushing, 1" Snap 1
13 9.800-042.0 Decal, Operating Instructions 1
14 9.802-064.0 Grommet, Rubber, Nozzle Holder 4
15 9.800-049.0 Label, Manufacturer's Cleaning Solution 1
16 8.704-660.0 Label, Shark 1
17 9.800-041.0 Label, Warning 1
18 9.800-034.0 Lexan, Cover, Outdoor 1
19 8.932-968.0 Label, Outdoor 1
20 9.803-250.0 Nut 4
21 8.718-779.0 Screw, 4mm x 6mm 2
22 9.803-249.0 Screw, M4 x 10 4
Please See Hose & Spray Gun Assembly Page
Not Shown
CONTROL PANEL EXPLODED VIEW
98013280-4
19
181
16
7 8
11
1322
20
14
15
12
17
4
25
1021
9
6
3
To Downstream Chemical Injector
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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PumpModel
Part Number Unloader Pulley
Pulley Part # Bushing
Bushing Part #
Engine Model
Engine Part #
Engine Pulley
KT6035 9.802-346.0 8.715-483.0 2BK100H 9.802-391.0 25MM 9.802-323.0 GX630 8.752-149.0 3TB34H
Pulley Part # Bushing
Bushing Part #
Belt Size
Belt Part # Pulley
Pulley Part # Belt
Belt Part # Bushing Part No.
9.802-392.0 P2 X 1 9.802-404.0 BX44(2) 9.802-421.0 BK34H 9.802-378.0 BX34 9.802-414.0 5/8" 9.802-397.0
98013280-5
2
HOSE & SPRAY GUN ASSEMBLY
HOSE & SPRAY GUN PARTS LIST
4
5
3
1
ITEM PART NO. DESCRIPTION QTY 1 8.917-060.0 Hose, 3/8” x 50’, 2 Wire Tuff Flex 1
2 8.710-384.0 Gun, Trigger, ST-1500 1
3 9.802-222.0 VP Wand 1
4 9.802-299.0 Nozzle, 0005, Red 1
9.802-300.0 Nozzle, 1505, Yellow 1
9.802-301.0 Nozzle, 2505, Green 1
9.802-302.0 Nozzle, 4005, White 1
5 9.802-286.0 Nozzle, 1/8" Soap 1
6 9.802-166.0 Coupler, 3/8" Brass 1
6
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SPECIFICATIONS
PARTS SPECIFICATIONS
PumpModel
Part Number Unloader Pulley
Pulley Part # Bushing
Bushing Part #
Engine Model
Engine Part #
Engine Pulley
KT6035 9.802-346.0 8.715-483.0 2BK100H 9.802-391.0 25MM 9.802-323.0 GX630 8.752-149.0 3TB34H
GENERATOR
PUMP ENGINE
ENGINE
Pulley Part # Bushing
Bushing Part #
Belt Size
Belt Part # Pulley
Pulley Part # Belt
Belt Part # Bushing Part No.
9.802-392.0 P2 X 1 9.802-404.0 BX44(2) 9.802-421.0 BK34H 9.802-378.0 BX34 9.802-414.0 5/8" 9.802-397.0
Burner Assy No.
FuelNozzle Igniter
Burner Motor
Fuel/Pump Solenoid/Cord
FuelSolenoid Coil Electrode
8.920-645.0 8.717-366.0 8.919-114.0 8.752-930.0 8.700-759.0 9.802-640.0 8.750-778.0
KNA BURNER SPECIFICATIONS
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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98013280-6
PUMP INLET SELECTION HANDLE
VALVE POSITION
FROM FRESH
WATER INLET
TO PUMP
VALVE POSITION
FROM WATER
TANK TO PUMP
8.920-368.0
TRS-2500 TRAILER EXPLODED VIEW
12
3
4
5
11
12
13
2415
6
7
8
9
10
1617
22
23
19
20
25
26
27
28
32
33
60
30
31
34
35
38
39
40
45
41
42
4647
49
50
36
37
5152
28
29
31
33
35
3531
33
35
31
35
31
33
3535
31
35
33
36
3432
28
38
26
44
4320
20
30
48
2821
33
1469
69
31
53
33
53
61
18
6265
34
3226
63
64
To Unloader valve
33
59
59
54 55
5557
58
34
67
67
66
30
32
56
56
68
70
70
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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TRS-2500 TRAILER EXPLODED VIEW PARTS LIST
ITEM PART # DESCRIPTION QTY 1 8.917-302.0 Wlmt, Frame, Trailer, 3000# 1
2 8.917-303.0 Wlmt, Tongue, Hinged 1
3 8.917-304.0 Fender, w/Back, 15", Painted 2
4 8.917-305.0 Wlmt, Hoop, Hose Reel 1
5 8.725-543.0 Rod, Tie-down, Tank 1
6 8.917-325.0 Bracket, Skid Mount, Adj. 2
7 8.917-326.0 Channel, Skid Mount, Adj. 1
8 8.917-341.0 Bar, Tank Tie-down 1
9 8.725-525.0 Tank, Water, 200 Gal 1 8.704-744.0 Lid, 8" Threaded w/Air Breather 1
10 8.725-534.0 Jack, Swivel w/Caster,1000 lb 1
11 8.725-529.0 Wheel/Tire Assy, 15" ST205/75d15 TI 2
12 8.725-530.0 Lamp, Tail, 3-Way 2
13 8.725-531.0 Lamp, Side Marker, Red 2
14 8.725-532.0 Lamp, Side Marker, Amber 2
15 8.725-533.0 Lamp, License w/holder 1
16 8.707-497.0 Chain, 5/16" Zinc Plated 2 x 45" Long 7.5 ft
17 8.725-536.0 Connector, Socket, 4-Flat 1
18 8.725-537.0 Plug, 4-Flat 1
19 8.725-538.0 Axle, 3500 lb., 57", Idler 1
20 8.706-412.0 Bushing, 1" x 3/4" MT x FT, PVC 80 Speers O 3
21 9.802-132.0 Elbow, 3/4" JIC x 1/2", 90° 1
22 8.707-498.0 Hook, "S", 5/16" Zinc Plated 2
23 8.707-526.0 Strainer, 1" T Line, Trailers 1
24 9.802-798.0 Screw, #10 x 1/2" Tek Hex Head" 2
25 8.719-946.0 Hanger, Hose 2
26 9.802-052.0 Bulkhead, 3/4" Polypro 3
27 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF w/Strainer 1
28 9.802-152.0 Swivel, 3/4" SAE Fem, Push-on" 4
29 9.802-261.0 Hose 3/4", Push-on 24"
30 9.802-696.0 Nut, 10/32" NF ST KEP 4
31 9.802-722.0 Bolt, 3/8" x 1-1/4", NC HH 34
32 8.718-760.0 Screw, 6/32" x 5/8" PHIL PAN, SS 4
33 9.802-779.0 Nut 3/8" 40
34 8.917-342.0 Box, Trailer Storage 2
35 9.802-807.0 Washer, 3/8" Flat 68
36 9.802-812.0 Washer, 3/8" x 1-1/2", Fender, SAE 14
ITEM PART # DESCRIPTION QTY 37 8.706-738.0 Plug, 3/4", Hole 2
38 8.706-899.0 Nipple, 3/4" JIC x 3/4" Pipe 2
39 8.718-661.0 Bolt, 3/8" x 1-1/2", NC, HH, SS 2
40 8.900-522.0 Label, CLP Warning, Do Not Stand or Step 2
41 9.802-780.0 Nut, 3/8" Stainless, ESNA, NC 2
42 8.706-731.0 Bushing, 3/4" Snap Heyco 7
43 8.706-369.0 Nipple, 3/4", PVC 80, Close 1
44 8.710-036.0 Float Valve 1" Hudson 150d 130 PSI 1
45 8.718-592.0 Screw,1/4" x 1-1/4" Shdr, 10-24 Thds 1
46 8.719-079.0 Knob, Black Plastic, 10-24 Thds 1
47 8.719-112.0 Spring, 0.31OD x 1.0, Steel, Gen Wire J-1450 1
48 8.917-463.0 Latch, Wand Holder 1
49 8.917-319.0 Bracket, Alignment, Tank 2
50 8.706-395.0 Plug, 2", PVC 80 1
51 8.706-294.0 Bushing, 1/2" x 3/8", Steel 1
52 9.802-171.0 Nipple, 3/8" x 3/8" NPT ST Male 1
53 9.803-557.0 Elbow, 3/4 JIC x 3/4 2
54 9.802-779.0 Nut, 3/8" ESNA 4
55 9.802-807.0 Washer, 3/8" Flat 4
56 9.802-779.0 Nut, 6-32 KEPS 8
57 9.802-722.0 Bolt, 3/8" x 1-1/4", NC HH 4
58 8.917-308.0 Wldmt, Ltd, Trailer Storage Trailer Storage Box 2
59 8.718-733.0 Screw, 6/32" x 5/8", Rd HB MCH 8
60 9.802-261.0 Hose, 3/4" Push-On 51"
61 8.706-890.0 Elbow, 1/2" JIC x 3/4" 1
62 8.917-328.0 Plate, Shark SS 1
63 8.706-890.0 Elbow, 1/2" JIC x 3/4" MPT 1
64 8.726-136.0 Hook, Latching 2
65 8.718-607.0 Bolt, Carriage 1/4-20 x 3/4" 2
66 8.900-522.0 Label, Do Not Stand or Step 2
67 8.706-568.0 Handle, Rubber T, w/Keeper 2
68 8.920-368.0 Label, Pump Inlet Selection 1
69 8.752-041.0 Grommet, Light, 2" 4
70 8.900-870.0 Label, Shark Logo 2
Not Shown
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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TRS-2500 WITH SSG WASHER
98013280-7
2
34
13
14
1
5
5
15
16
6
7
7
8
20
To Trailer Outlet
710
4
From Coil
Outlet
6
6
6
To Valve
17
5
18
9
19
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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TRS-2500 WITH SSG WASHER PARTS LIST
ITEM PART # DESCRIPTION QTY 1 8.706-207.0 Elbow, 3/8", Street 90°, Steel 1
2 9.802-171.0 Nipple, 3/8" x 3/8" NPT ST Male 1
3 9.802-166.0 Coupler, 3/8" Female, Brass 1
4 8.711-708.0 Hose, 1/2" x 90" 2 Wire, Pressure Loop 1
5 9.802-722.0 Bolt, 3/8" x 1-1/4", NC HH 12
6 9.802-807.0 Washer, 3/8" Flat 24
7 9.802-779.0 Nut 3/8" 12
8 8.916-565.0 Bracket, Mounting 2
9 8.917-495.0 Bracket, Battery Mount 1
10 9.802-038.0 Nipple, 1/2" JIC x 1/2" Steel 1
11 9.802-204.0 Clamp, Hose, CL13 1
12 9.802-799.0 Screw, #14 x 1", Tek, Blk., Zinc 1
13 9.802-216.0 Injector, Chem, Non ADJ, 3-5 GPM, 0.083 1
14 6.390-126.0 Hose Clamp 2
15 9.802-251.0 1/2", Clear Vinyl 1
16 8.707-057.0 Strainer, Plastic, 1/4" Hose Barb 1
17 8.917-528.0 Shield,Rock 1
18 8.716-499.0 Battery, Sealed 1
19 8.707-526.0 Strainer, 1" 1
20 8.706-600.0 Battery Box, M-100 1
Not Shown
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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HOSE REEL LOW PRESSURE 8.917-555.0
ITEM PART # DESCRIPTION QTY 1 9.122-002.0 Hose Reel,100 ft., Fixed Base 1
2 9.802-132.0 Elbow, 3/4" JIC x 1/2", 90° 1
3 8.706-834.0 Elbow, 3/8" Street, 45° 1
4 9.802-147.0 Swivel, 3/8" MP x 3/4" GHF W/Strainer 1
5 9.802-152.0 Swivel, 3/4" FEM, Push-on 2
ITEM PART # DESCRIPTION QTY 6 9.802-261.0 Hose, 3/4" Push-on, /FT 30"
7 8.706-968.0 Nipple, 1/2" MPT x 3/4"GHM 1
8 9.802-722.0 Bolt, 3/8" x 1-1/4" 4
9 9.802-807.0 Washer, 3/8" SAE, Flat Zinc 8
10 9.802-779.0 Nut, 3/8", ESNA 4
11 8.706-984.0 Adapter, 1/2" FPT x 1/2" MPT, Brass 1
NOTE: Garden hose not included
HOSE REEL LOW PRESSURE PARTS LIST
98013280-8
WARNING
PRECAUTION/ATTENTION
DO NOT STAND OR STEP
ON THIS PLATFORM
WARNING
PRECAUTION/ATTENTION
DO NOT STAND OR STEP
ON THIS PLATFORM
10
15
8
2
3
4
9
6
9
7
5
11
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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HOSE REEL HIGH PRESSURE 8.917-554.0
ITEM PART # DESCRIPTION QTY 1 9.122-002.0 Hose Reel, Bolt on 100 ft., Fixed Base 1
2 9.802-036.0 Nipple, 1/2" JIC x 3/8" Pipe, Steel 1
3 9.802-041.0 Elbow, 3/8" Steel, Street, 45° 1
4 9.802-243.0 Hose, 3/8" x 32", 2 Wire 1
ITEM PART # DESCRIPTION QTY 5 9.802-040.0 Elbow, 1/2" , JIC , 1/2, 90°, 1
6 9.802-722.0 Bolt, 3/8" x 1-1/4" 4
7 9.802-807.0 Washer, 3/8" SAE, Flat Zinc 8
8 9.802-779.0 Nut, 3/8", ESNA 4
HOSE REEL HIGH PRESSURE PARTS LIST
98013280-9
WARNING
PRECAUTION/ATTENTION
DO NOT STAND OR STEP
ON THIS PLATFORM
WARNING
PRECAUTION/ATTENTION
DO NOT STAND OR STEP
ON THIS PLATFORM
8
1
7
3
4
72
6
5
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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KNA BURNER WIRING DIAGRAM
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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WIRING DIAGRAM
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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9.802-346.0 KT6035.1 Right
KT.1 SERIES PUMP EXPLODED VIEW
KT.1 SERIES PUMP EXPLODED VIEW & PARTS LIST
TORQUE SPECS
Item # Ft.-Lbs.
17 75
18 45
27 18
37 10
48 30
53 7.6
ITEM PART NO. DESCRIPTION QTY 19 9.802-890.0 Washer 8
20 9.803-198.0 Copper Washer 3/8" 1
21 9.802-925.0 Brass Plug 3/8" 1
26 9.802-884.0 Washer 8
27 9.802-944.0 Hexagonal Screw 8
28 9.803-182.0 Closed Bearing Housing 1
29 9.803-186.0 O-Ring Ø2.62 x 71.12 2
30 9.803-160.0 Roller Bearing, Tapered 2
31 9.803-148.0 Crankshaft 1
32 9.803-167.0 Crankshaft Key 1
33 9.802-923.0 Oil Dip Stick 1
34 9.803-139.0 Crankshaft Seal 1
35 9.803-177.0 Shim 2
36 9.803-181.0 Bearing Housing 1
37* See Kit Plunger Bolt 3
38* See Kit Copper Spacer 3
ITEM PART NO. DESCRIPTION QTY 1 9.804-604.0 Crankcase 1
2 9.803-195.0 Plunger Guide 3
3* See Kit Plunger Oil Seal 3
4* See Kit O-Ring Ø1.78 x 31. 47 3
5* See Kit Pressure Ring, Brass 3
6* See Kit "U" Seal Low Pressure 3
7* See Kit Intermediate Ring, Brass 3
8* See Kit Support Ring, Teflon Bronze 3
9* See Kit "U" Seal High Pressure 3
10* See Kit Support Ring 3
11 9.802-926.0 Brass Plug, 1/2" 1
12 9.803-199.0 Copper Washer 1/2" 1
13 9.802-933.0 Manifold Head 1
14* See Kit O-Ring Ø2.62 x 17.13 6
15* See Kit Valve Assembly 6
16 See Kit O-Ring Ø2.62 x 20.29 6
17 9.802-928.0 Valve Plug 6
18 9.802-943.0 Manifold Stud Bolt 8
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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REPAIR KIT NUMBER
8.916-488.0 8.916-322.0 9.802-607.0 9.802-603.0 9.802-606.0
KIT DESCRIPTION
Plunger "U" Seal20mm
"U" Seal Packing
Assy 20mm
Plunger20mm
Complete Valve
(all pumps)
Plunger Oil Seals
(all pumps)
ITEM NO.S INCLUDED
4, 6, 8, 9,
10
4, 5, 6, 7, 8,
9, 10,
37, 38, 39,
40, 41, 4214, 15, 16 3
NUMBER OF CYLINDERS KIT WILL SERVICE
3 1 1 6 3
KT.1 SERIES PUMP EXPLODED VIEW & PARTS LIST
ITEM PART NO. DESCRIPTION QTY 39* See Kit O-Ring Ø1.78 x10.82 3
40* See Kit Teflon Ring 3
41* See Kit Plunger 3
42* See Kit Copper Spacer 3
43 9.803-143.0 Plunger Rod 3
44 9.803-157.0 Connecting Rod 3
45 9.802-912.0 Snap Ring 6
46 9.802-915.0 Connecting Rod Pin 3
47 9.802-889.0 Spring Washer 6
48 9.802-937.0 Connecting Rod Screw 6
49 9.803-194.0 O-Ring Ø2.62 x 152.07 1
50 9.803-166.0 Crankcase Cover 1
51 9.803-197.0 Gasket, G3/8 1
52 9.803-202.0 Sight Glass G3/4 1
53 9.802-939.0 Cover Screw 5
* Part available in kit (See below)
SHARK TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
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VRT3 UNLOADER EXPLODED VIEW AND PARTS LIST
ITEM PART NO. DESCRIPTION QTY
25 8.750-713.0 Outlet Fitting 1 18 8.750-712.0 Knob, Unloader 1
8.750-710.0 Repair Kit, VRT3, 4500 PSI
(Kit Items: 3, 4, 6, 9-12, 16, 21, 24)
8.750-299.0, 8 GPM, 4500 PSI
Unloader Adjustment Procedures1. Remove lock nut (Item 19).2. Remove adjustment knob (Item 18).3. Loosen the two (2) nuts (Item 15), move them upward on stem (Item 8) until you see 4 or more threads below the nut.4. Re-attach adjusting knob (Item 18).5. Start machine. Open the trigger of the spray gun. Increase pressure by turning adjustment knob (Item 18) clockwise until
pressure is at the desired operating pressure.6. Remove the adjustment knob (Item 18), tighten the lower nut (Item 15) tightly against the upper nut (Item 15).
Re-attach adjustment knob (Item 18) and screw down until contact is made with the nuts (Items 15). Screw down lock nut (Item 19) onto the stem (Item 8) until the threads cut into the nylon insert of the lock nut (Item 19).
*If adjustment knob (Item 18) DOES NOT make contact with upper nut (Items 15), remove adjusting knob (Item 18), re-adjust (raise) nuts (Items 15) on stem (Item 8) and re-attach adjustment knob (Item 18), then repeat step #6.**If adjustment knob (Item 18) DOES make contact with upper nut; release the trigger of the spray gun and watch the pressure gauge for the pressure increase (“spike”). This “spike” SHOULD NOT exceed 500 psi above the operating pressure. If “spike” pressure exceeds the 500 psi limit, remove the adjusting knob (Item 18) and re-adjust (lower) the nuts (Items 15) on the stem (Item 8). Re-attach the adjusting knob (Item 18), then repeat step #6.
9
8
23
26
2
3
16
1
10
24
11
6
4
13
14
20
25
12
22
19
15
15
21
17
18
7
9
5
6
Shark TRAILER SERVICE MANUAL • 9.801-328.0 • Rev. 12/13
PR
ES
SU
RE
WA
SH
ER
WA
RR
AN
TY
SHARK LIMITED TRAILER WARRANTY(Effective November 2009)
We warrant to the original purchaser that each new part and accessory sold by Shark will be free from manufacturing defects in materials or workmanship in normal service for a period of one (1) year from date of purchase, provided it is
installed properly and the equipment maintained in accordance with Shark instructions and manuals.
Our obligation under this warranty is expressly limited. As to the replacement or repair, at our option, at Shark in Camas, Washington 98607, or at a service facility designated by us, for such part or parts as inspection
shall disclose to have been defective.
EXCLUSIONS:
This warranty does not apply to defects caused by casualty or unreasonable use, including faulty repairs by others and failure to provide reasonable and necessary maintenance.
THE FOLLOWING ITEMS ARE NOT COVERED BY THIS WARRANTY:
Suspension axles, torflex axles, hubs, drums, brakes, bearings and seals. These are subject to the warranties, if any of their manufacturers.
WE SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, including but not limited to labor costs or transportation
charges in connection with the replacement or repair of defective parts.
ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY.
We make no other express warranty, nor is anyone authorized to make any in our behalf.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
TO OBTAIN WARRANTY SERVICE:
Purchaser must bring the trailer to an authorized Shark Representative.
1-360-833-9100 • 1-888-805-9852 • www.Sharkpw.com
www.sharkpw.comForm # 9.801-328.0 • Rev. 12/13 • Printed in U.S.A.
Recommended