Transducer Device when activated from one form energy converted to another quantity or Device which...

Transducer

Device when activated from one form energy converted to another quantity

or

Device which converts one physical quantity or condition to another

Physical quantity – heat , intensity of light, flow rate, liquid level, humidity etc

Sensor : sense physical quantity

Classification of transducers

1. Based on principle of transduction

2. Active & passive

3. Analog & digital

4. Inverse transducer

Based on principle used

• Thermo electric

• Magneto resistive

• Electro kinetic

• Optical

Passive transducer

Device which derive power reqd. for transduction from auxiliary power source

- externally powered

Eg : resistive, inductive, capacitive

Without power they will not work

Active transducer

• No extra power reqd. to produce I/p

• Self generating

• Draw power from input applied

• Eg. Piezo electric x’tal used for accelartion measurement

Analog transducer

• convert I/p quantity into an analog o/p

• Analog o/p- a continuous fn. Of time

• Eg. Strain gauge, L VDT, thermocouple

Digital transducer

• Converts I/p into an electrical o/p in the form of pulses

Inverse transducer

• Which converts electrical signal to physical

• quantity

Transducer for pressure measurement

• What is pressure?

force/ unit area

Unit – (N/sq.m) Pa

Pressure measured can be absolute , gauge or differential depending on type of reference

Types of pressure transducers

• Gravitational

eg : manometer

• Elastic – force converted to strain

eg. Diaphragm, capsule, bellows, bourdon tubes

Diaphragm

Common pressure sensing elastic element

Thin circular plate stretched & fastened at its periphery

Made of elastic alloys of bronze,phosphor bronze, stainless steel or alloys like Monel, Nickel span -C

Structure – flat or corrugated

Top view of flat type

Top view of corrugated type

• Flat type – high natural frequency

• Corrugated – for large deflections

Capsule

Capsule

• Two corrugated metal diaphragms sealed together at periphery

• Forms a shell like structure

• One diaphragm has a port at centre to admit pressure to be measured

• Other diaphragm linked to a moveable mechanical part.

Capsule

• Displacement proportional to difference b/w outer & inner pressure.

Bourdon tubes

• curved or twisted metallic tubes with elliptical cross section

• Sealed at one end

• Tends to straighten when pressure applied.

• Angular sensitivity proportional to pressure applied

Spirial bourdon tubes

Bourdon tubes –C type

Helical type

• Tube in the form of helix

Bourdon tube

• More sensitive to shock & vibrations

• Good repeatability

Bellows

Bellows

• Thin walled cylindrical sheets with deep convolutions sealed at one end

• Sealed end moves axially when pressure is applied

• No. of convolution s – vary from- 2 to 50 – depends on range, operating temp

• Used for low pressure measurement

Bellows

displacement y = 2.n. A q P Rx 2 /( Et 2 .) where n – no. of convolutions

A q- effective area

Et - young’s modulus of elasticity

Rx – radius of diaphragmP – pressure ie, Y P

Resistive type

Eg. Strain gauge

Capacitive

Inductive type

• Eg. LVDT

Measurement of velocity

Velocity – linear or angular

Linear velocity

• Electromagnetic transducers• O/p voltage E = /t

• = N I/ R2 . dR/dt

where N I/ R2 is a constant

R- reluctance

so E proportional to reluctance

R proportional to air gap & air gap proportional to velocity

• Types

• Moving coil

• Moving magnetic

Angular velocity

• Tachometer - types

Mechanical

Electrical

MHD sensor – magneto hydrodynamic sensor

highly sensitive

High precision

Transducer for vibration

• Vibrations give early warning of impending conditions which may develop &vlead to complete failure & destruction of equipment

• Used in power plants, turbines

• Most vibrations are sinusodial in nature

• Got amp & freq.

• Amp gives displacement

• By measuring displacement, velocity or acceleration - vibrations measured

Vibration transducer

Accelometer – measures shock or vibration

Pot type or LVDT type

Pot type accelrometer

LVDT accelorometer

THANK UTHANK U

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