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The Thailand Dairy Experience
By
Mr. Worapanya Suthanupaphwut
Director - Food & Dairy Business
Mobile phone: +668-1827-3197
E-mail: worapanya@patkol.com
Thursday April 14th, 2016
OUTLINE
Milk Processing
At Farm
Milk Collection Center
Milk Pasteurization Plant
Milk Sterilization Plant
Milk UHT Plant
CIP Unit
Plant Automation
Cool Room
Utility Plant
My Customer Reference (Dairy Business)
Milk Processing
Raw Milk From Farm
Milk Collection Center
Pasteurize Milk Plant
UHT Milk Plant
Sterilized Milk Plant
Cheese
Butter & Ghee
Yoghurt Drinking Yoghurt
Ice Cream
School Milk
100-30,000 L/h
1,200-15,000 L/h
500 L/Batch…..up
200L – 3T FCT
10, 20, 30 T/Day
Market
At Farm
Farm Cooling Tank
Milk Collection Center
P&ID
Cooling down 36 - 4 deg.C
10, 20, 30 T/D
WANG-NAM-YEN DAIRY COOPERATIVE LIMITED.
Milk Collection Center
Capacity 30 T/D x 2 units
Milk Collection Center
Raw Milk Storage Tank Quality test & Receiving
Tanker Transportation
MUAK LEK DAIRY FARM COOPERATIVE LIMITED.
Milk Pasteurization Plant
P&ID
Cap. 100 – 30,000 L/h
Milk Pasteurization Plant
Thermization Raw Milk Storage Mixing
Pasteurization Filling
Sterilized Milk Plant
P&ID
Cap. 500 L/batch up…
Sterilized Milk Plant
Process Validation
by TD & HP Study
Pasteurization Filling
Retort
Milk UHT Plant
P&ID
Cap. 1,200 – 15,000 L/h
Milk UHT Plant
UHT unit
Aseptic Tank Unit
Aseptic Filler
Swab test Sterility test
Process Validation
by Swab & Sterility test
CIP Unit
A good CIP is the result of the correct 4T Law implementation appropriate process design (Technology).
1. Turbulence (Velocity >1.5m/s)
2. Temperature
3. Time
4. Titration (Concentrations of CIP detergent)
Sizing piping in process.
Formula:
Q is volume flow rate, (m3/s)
A is surface area of tube, (m2)
v is fluid velocity in tube, (m/s)
vAQ
Tubes size OD (mm) Thickness
(mm)
Flow rate
(m3/hr)
Velocity
(m/s)
1.SMS 25 25.0 1.25 Min. 2.5 1.75
2.SMS 38 38.0 1.25 Min. 5.5 1.54
3.SMS 51 51.0 1.25 Min. 10.0 1.50
4.SMS 63.5 63.5 1.60 Min. 16.0 1.56
5.SMS 76 76.2 2.0 Min. 22.5 1.53
6.SMS 101.6 101.6 2.0 Min. 41.0 1.52
Operation Velocity Recommend
Water line (Max)3.0 m/sec
Suction (Max)2.0 m/sec
Cream/Milk (Max)1.5 m/sec
CIP (Min)1.5 m/sec
Semi-Automatic CIP system
CIP Unit
Automatic CIP system
CIP Unit
Automatic CIP system
Semi-Automatic CIP system
Plant Automation
Control Room
Processing Room
Cluster Valve
Cool Room
Utility Plant
Cooling Tower LPG Gas Station
Falling Film Chiller
My Customer Reference (Dairy Business)
“Chang-Hua-Mun”
Royal Initiative Project
Royal Chitralada Project
Kasetsart University
King Mongkut's Institute of
Technology Ladkrabang
DPO
PEP Red house
industries Ltd.
(Myanma)
THANK YOU
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