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The Textile Material required by the Hutchinson Group. Debu HALDAR Country Director - INDIA. Map of the Presentation. I.The different Textiles required : types and materials II.The different applications III.The market and Customers IV.The opportunities for Indian Suppliers. - PowerPoint PPT Presentation
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The Textile Material required by the The Textile Material required by the Hutchinson GroupHutchinson Group
Debu HALDARDebu HALDARCountry Director - INDIACountry Director - INDIA
Map of the PresentationMap of the Presentation
I.The different Textiles required : types and materials
II.The different applications
III.The market and Customers
IV.The opportunities for Indian Suppliers
« Hutchinson is asserting its position as a Tech Company with the service provided to its customers. Innovation is
the life blood of the company. We try to anticipate what our customers’needs will be in the
future in order to provide them with the mos relevant
technical responses. This involves continually
reassessing the technologies we rely on, our know-how and
the materials used. »
IDENTITY CARD
Created in 1853, and definitely a forward-looking company
118 sites in 26 countries
Distinguishing features:Distinguishing features:
-Tech Company
-Research and Development at the heart of strategy (1928 searchers/ 26 patents in 2007)
27 440 employees
www.hutchinsonworlwide.com
HUTCHINSON WORLDWIDE
17 959employees
77sites
2 858employees
7sites
1 996employees
10sites4 627
employees
24sites
EUROPE
•Austria
•Belgium
•Czech Republic
•France
•Germany
•Hungary
•Italy
•Malta
•Netherlands
•Poland
•Portugal
•Romania
•Slovenia
•Spain
•Switzerland
•United Kingdom
ASIA and other country
•China
•Korea
•Japan
•Malaysia
•Tunisia
South AMERICA
•Argentina
•Brazil
•Uruguay
North AMERICA
•Mexico
•USA
27 440employees
118sites
26countries
A COMPANY OF TOTAL
158 752 158 752 million Eurosmillion Euros
de chiffre d’affairesde chiffre d’affaires
4th oil and gas 4th oil and gas companycompany 96 96
442 442 emploemployeesyees
130 130
countcountries ries
Some key figures
Exploration/ production
Refining/ marketing
Base chemical
s
2 391 kbep/day
3 863 kb/day
19,8 billion Euros
KEY FIGURES
GrowthGrowth
Sales figures of
3022M3022M€€ ResearchResearch
Research expenditures
of
150M150M€€
InvestmentsInvestments
Investments for operational excellence
99M€99M€
Distribution of Distribution of sales figuressales figures
By business sector
Distribution of Distribution of sales figuressales figures
By geographic zone
Body sealing systems
Vibratory, acoustic and thermal insulation
Protection and care
Transmission and mobility
Fluid transfer systems
AutomotiveAutomotiveAerospacAerospacee HelicopterHelicopter
ConstructiConstructionon
DefenseDefenseRailwayRailway
Heavy Heavy trucktruck
MarineMarineSport Sport and and
leisureleisure
ProtectioProtectionn
and and carecare
All All industrieindustrie
ss
5 fields of 5 fields of expertiseexpertise
Improving transports –air, earth, sea Improving transports –air, earth, sea – and everyday life– and everyday life
5 FIELDS OF EXPERTISE – 11 MARKETS
ITS INVESTISMENTS IN RESEARCH AND DEVELOPMENT
Research and Research and DevelopmentDevelopment
A research organized around 5 main fields of expertise
Materials: architect of complex materials
Acoustics: filter noise, modeling acoustics
Thermodynamics: optimizing motor thermodynamics
Virtual Reality: foreseeing and anticipating by modelling
Product engineering
24 research centers worldwide
150 M€ invested in R&D
R&D is developing solutions to preserve natural resources
The Major Types of TextilesThe Major Types of Textiles
Each need means a specification
Knitted
Woven
Braided
Yarns
Non-woven
I.The different Textiles : types and materials
The Major Types of TextilesThe Major Types of Textiles
Each need means a specification
Filament
Flat or twisted multifilament yarn
Spun Yarn
Fibers Cord (or cabled yarn)
flock
I.The different Textiles : types and materials
The Technical MaterialsThe Technical Materials
Classical Material : -Rayon
-Polyamide(46, 66)
-Polyester(PET)
-Polyethylene (High density)
Thermal and Mechanical Resistance :
Aramids :-Para-aramid
-Meta-aramid
-copo-aramid
Low costs for mechanical resistance
and working temperature around
100°C
Expensive for mechanical resistance
and working temperature around
200°C
Focus on:
-Intermediary prices and properties
Polyphenylen Sulphide (PPS)
Polyetherketone (POK)
Polyvinyl alcohol oxygenated (PANO)
-New markets for the classical yarns :
Asia
I.The different Textiles : types and materials
Hutchinson WorldwideHutchinson Worldwide
Sealing Systems: Fluid Transfer
Systems: Vibration Acoustic &
Thermal Insulation: Transmission &
Mobility: Protection & Care:
5 Fields of Expertise for 11 Markets:
II.The different applications
Automotive Aerospace Helicopter Construction Defense Railroad Heavy Truck Marine Sports & Leisure Protection & Care All Industries
AutomotiveAutomotive
High Temperature
High Pressure
Fluid transfer
Knitted reinforcement
Textile
II.The different applications
HUTCHINSONHUTCHINSON
Braided reinforcements
Automotive ApplicationsAutomotive Applications
Fluid transfer
II.The different applications
Elongation curve of a yarnBreaking strength (N)
Elongation (%)“Elastic reserve ” of
the knit
Elongation curve of a knit
Advantages of the
knitting products
with elastomeric
materials
Elongation curve of an elastomer
AutomotiveAutomotive
Transmission belts
Cord yarn with RFL treatment (resorcinol formaldehyde latex)
II.The different applications
PneumaticsPneumatics
II.The different applications
Mountain bike tires:
Road tires:
Cord yarns and tire cord fabrics which
could be RFL treated (resorcinol
formaldehyde latex)
Good know-how for the tear and the spindle resistance, adaptation of the rods for the specific needs of the tubeless tires
The Principal Concern AreasThe Principal Concern Areas
II.The different applications
Hoses, transmission belts and tires:
Reach a good adhesion between the yarns and the elastomer:
-improved by spun yarns (instead of multifilament yarns) for the mechanical adhesion
-in replacement of old solvent dissolution of rubber for economical and ecological reasons:
Treatment on the yarn : adhesive materials like iso-cyanate, epoxy resins, Polyurethanes and mostly RFL treatment (Resorcinol Formaldehyde Latex) :
Treatment in the rubber : iso-cyanate, RFS (Resorcinol Formaldehyde Silice)
OH
OH
**
n
CH2OHn
OH
OH
OHn
OH
OH
n OH2n+ +
resorcinol formaldehyde Resin
Reactions and mechanical interweaving with the latex and the yarn
Aerospace & IndustryAerospace & Industry
II.The different applications
Thermal insulation fabrics:
Inorganic Materials work at extreme temperatures
Insulation panels
Fluid transfer at High temperatures
Reinforcement fabrics:
The Split for different types of Textile MaterialsThe Split for different types of Textile Materials
III.The market
Yarns8 615 K€
Cords5 548 K€
Woven fabrics4 822 K€
Tire cords616 K€
Knitted Fabrics291 K€
Open fabrics (leno)154 K€
Flocks3 933 K€
Non woven743 K€
Others2 312 K€
Purchase department 2007 Turnover : 27 M€ (Rs 150 crores)
IV.The opportunities for the Indian suppliers
IV.The opportunities for the Indian suppliers
Materials Targeted
Yarns, cords and tire cords fabrics : For Automotive Applications
Technical fabrics : Aerospace, Military and Defense
Short cut fibers, flock and Non woven : Aeronautic, Military and Defense (Non woven) Sealing Systems, Transmission Belts (Flock, Short cut fibers)
Yarns, Cords and Tire-cord fabric:Yarns, Cords and Tire-cord fabric:
IV.The opportunities for the Indian suppliers
Materials :The 3 most important in spun or multifilament yarns
-Polyamide(66)
-Polyester(PET)
-Aramids Count :Mainly up to 1000 dtex Twist :Flat yarns or around 100 turns/m Treatment:-Untreated
-RFL treated especially for the cords for High temperature rubber CR, VMQ (silicone), FKM (Vuiton), AEM (Vamac) and also NR, BR, SBR
Technical fabrics :Technical fabrics :
IV.The opportunities for the Indian suppliers
Type of weave : Plain, twill or satin (composites)
Open fabrics (Leno) or knitted fabrics interesting for the adhesion Materials :The most important material for the woven fabrics :
-Polyamide(66)
-Polyester(PET)
-Aramids
-Glass and ceramics Weight :Very thin fabrics (below 100g/m²) to ballistic or insulation product (up to
700 g/m²)
Short cut fibers, flock an non woven :Short cut fibers, flock an non woven :
IV.The opportunities for the Indian suppliers
Short cut fibers : (reinforcement)
Cellulosic fibers
Carbon or aramid fibers (composites)
Flock :PA66, PET and cotton fibers 1.7, 2.2 an 3.3 dtex below 1 mm of length
Electrostatic treatment
Non woven product :Glass and ceramics, PET
Very thin product (below 100 µm of thickness)
to insulation product (up to 1.5 cm of thickness)
All kind of binding method (needle punched, spunlace, Thermal bond, Spunbond, Melt Blown
Next Steps….
We invite Proposals for Joint Development Projects for Global Sourcing for the HUTCHINSON Group
Interested Manufacturers/Research Institutions may kindly get in touch
Shall enter into a Joint Project Agreement Shall clearly specify Commercial Terms
Thank you for your patience….and best
wishes for a successful 2009 !
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