THE IGNITION MUST BE TURNED OFF BEFORE …€¦ · 2014 PP P ooolaroisSrpptmnislSrp 2014 Polaris...

19-022 www.powercommander.com 2014 Polaris Sportsman 570 - PCV F/I - 1

PARTS LIST

1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab

THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE

DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com

2014 Polaris Sportsman 570

I ns ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

FUEL AND IGNITION

19-022 www.powercommander.com 2014 Polaris Sportsman 570 - PCV F/I - 2

EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)

Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)

Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

CRANK

ANALOG

SPEED

INPUT 1 (Grnd)

INPUT 1

INPUT 2 (Grnd)

INPUT 2

USB CONNECTION

19-022 www.powercommander.com 2014 Polaris Sportsman 570 - PCV F/I - 3

1 Removetheseatandbothsidepanels.

2 Removethecoverunderneaththeheadlightandunderthefrontcargobox(Fig.A).

3 Removetheintakescoop(Fig.B).

The following pics show the install done with the airbox removed. The install can be done with the airbox in place but removing it does make access easier.

4 InstallthePCVontopofthestockECUusingthesuppliedvelcro(Fig.C).

Make sure to clean both surfaces before attaching with the alcohol swab.

5 RoutethePCVwiringharnessdowntheleftsideoftheATV.

FIG.A

FIG.B

FIG.C

19-022 www.powercommander.com 2014 Polaris Sportsman 570 - PCV F/I - 4

6 LocatethestockIgnitioncoilontheleftsideoftheframeandconnectthePCVharnessin-lineofthestockwiringharnessandthecoil(Fig.D).

FIG.D

7 Unplugthestockwiringharnessfromtheinjector(Fig.E).

FIG.E

8 PlugthePCVharnessin-lineofthestockwiringharnessandtheinjector(Fig.F).

FIG.F

PCVPCV

Stk

19-022 www.powercommander.com 2014 Polaris Sportsman 570 - PCV F/I - 5

9 UnplugthestockwiringharnessfromtheThrottlePositionSensor(Fig.G).

This connector is located on the right side of the throttle body.

FIG.G

10 PlugthePCVharnessin-lineofthestockwiringharnessandTPS(Fig.H).

FIG.H

11 UnplugthestockCrankPositionSensorconnector(Fig.I).

This connector is located under the air box.

FIG.I

PCV

PCV

Stk

19-022 www.powercommander.com 2014 Polaris Sportsman 570 - PCV F/I - 6

12 PlugthePCVharnessin-lineofthestockwiringharnessandCrankPositionSensor(Fig.J).

FIG.J

13 AttachthegroundwireofthePCVtothestockgroundlocationwhichisononeofthestartermountingboltsonthebackoftheengine.(Fig.K).

The ground wire of the PCV can be cut down to length if desired.

14 Reinstalltheairbox,sidepanelsandseat.

FIG.K