The Identification and Training of HazMat Employees

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Slightly revised from a similar presentation I gave at the Michigan Safety Conference in 2012. This presentation was provided as an educational session at the Plant and Facilities Maintenance Association (PFMA) 2013 Expo in Milwaukee, WI on February 28th. This information is never out-of-date and will help you to identify the following: What is a hazardous material (HazMat)? Who or what is a HazMat Employer? Who are my HazMat Employees? What training is required for HazMat Employees? All of it is backed up with the Federal regulations of the US DOT found in Title 49 of the Code of Federal Regulations (49 CFR). The presentation concludes with links to additional information on this topic.

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THE IDENTIFICATION AND TRAINING OF HAZMAT EMPLOYEESPursuant to the regulations of the US DOT

HazMat Employee Training Requirements

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PRESENTED BY:

Daniels Training Services815.821.1550www.DanielsTraining.comInfo@DanielsTraining.com

A different kind of training.

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WHAT IS A HAZARDOUS MATERIAL (HAZMAT)?It all begins with the US DOT’s definition of a hazardous material.

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What is a Hazardous Material?

• Defined @ 49 CFR 171.8, as capable of posing an unreasonable risk to health, safety, and property when transported in commerce.

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Hazardous Materials Include:

• Technical Name listed in Hazardous Materials Table.

• Exhibits the characteristic of a hazard class or division.

• Hazardous Substance• Hazardous Waste• Marine Pollutant• Elevated Temperature Material

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Hazardous Materials are Common

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From LQG or SQG

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WHO OR WHAT IS A HAZMAT EMPLOYER?If you meet the definition of a HazMat Employer, then you are responsible for identifying and training your HazMat Employees.

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You are a HazMat Employer if…(1.0)

• You employ at least one HazMat Employee.

and…

1. Transport a hazardous material in commerce.

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Or….

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You are a HazMat Employer if…(2.0)

• You employ at least one HazMat Employee,

and…

2. Cause a hazardous material to be transported in commerce.

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Or….

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Packaging Manufacturers are Also HazMat Employers (3.0)

3. Design, manufacture, fabricate, inspect, mark, maintain, recondition, repair or test a hazardous material package or package component.

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A HazMat Employer Includes

• Any department, agency, or instrumentality of the US.

• A state or political subdivision of a state.• An Indian tribe.• An owner/operator of a motor vehicle.

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If they offer a HazMat for transportation or transport in commerce

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WHAT IS A HAZMAT EMPLOYEE?If you are a HazMat Employer you must identify and train your HazMat Employees.

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Defined at 49 CFR 171.8Hazmat employee means: (1) A person who is:

(i) Employed on a full-time, part time, or temporary basis by a hazmat employer and who in the course of such full time, part time or temporary employment directly affects hazardous materials transportation safety;

(ii) Self-employed (including an owner-operator of a motor vehicle, vessel, or aircraft) transporting hazardous materials in commerce who in the course of such self-employment directly affects hazardous materials transportation safety;

(iii) A railroad signalman; or

(iv) A railroad maintenance-of-way employee.

(2) This term includes an individual, employed on a full time, part time, or temporary basis by a hazmat employer, or who is self-employed, who during the course of employment:

(i) Loads, unloads, or handles hazardous materials;

(ii) Designs, manufactures, fabricates, inspects, marks, maintains, reconditions, repairs, or tests a package, container or packaging component that is represented, marked, certified, or sold as qualified for use in transporting hazardous material in commerce.

(iii) Prepares hazardous materials for transportation;

(iv) Is responsible for safety of transporting hazardous materials;

(v) Operates a vehicle used to transport hazardous materials.

HUH?!?

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A Breakdown of the Definition (1.0)

• Employed full-time, part-time, temporary, or self-employed.

and…• Whose job directly affects hazardous material transportation safety.

• Also includes…• Railroad signalman.• Railroad maintenance-of-way employee.

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A Breakdown of the Definition (2.0)

• HazMat Employee also includes full-time, part-time, temporary, or self-employed who…• Loads, unloads, or handles hazardous materials;• Involved in any phase of manufacture of HazMat packaging.

• Prepares hazardous materials for transportation;• Is responsible for safety of transporting hazardous materials;

• Operates a vehicle used to transport hazardous materials.

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WHAT DOES A HAZMAT EMPLOYEE DO?The regulatory definition is a start, but it also helps to have a description – with pictures! – of the job duties of a HazMat Employee.

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A HazMat Employee hasPre-Transportation Responsibilities

• Determines the hazard class of a hazardous material.

• Selects a hazardous material’s packaging.

• For imports, provides the shipper with information about the regulations.

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A HazMat EmployeeFills & Closes HazMat Packagings

• Fills or loads a hazardous materials packaging.

• Secures a closure on a hazardous materials packaging.

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A HazMat EmployeePrepares HazMat Packagings

• Marks & labels package to indicate that it contains a hazardous material.

• Ensures a package is in proper condition for transportation.

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HazMat Labels

Markings

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A HazMat EmployeeAssists the Vehicle Driver

• Loads, unloads HazMat for transportation.

• Secures & segregates a HazMat package in a vehicle.

• Selects, provides, or affixes placards.

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A HazMat EmployeeLoads or Unloads HazMat

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This includes the loading or unloading of bulk quantities

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A HazMat Employee Assists in Transportation by Rail

• Places warning signs, blocks wheels, and sets brakes on tank cars placed for loading or unloading with closures open.

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A HazMat EmployeeProvides Oversight and Supervision

• Certifies a hazardous material is ready for transportation.

• Supervises HazMat Employees.

• Is responsible for the safe transportation of hazardous materials.

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A HazMat EmployeeHandles Shipping Papers• Prepares a hazardous materials shipping paper.

• Provides and maintains emergency response information.

• Reviews a hazardous materials shipping paper to verify compliance with the regulations.

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Including a Uniform Hazardous Waste Manifest• Prepares a uniform hazardous waste manifest.

• Provides and maintains emergency response information.

• Reviews a uniform hazardous waste manifest to verify compliance with the regulations.

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A HazMat EmployeeManufactures, etc. Packages• Designs, manufactures, fabricates, inspects, marks, maintains, reconditions, repairs or tests a package or package component.

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A HazMat EmployeeOperates a Vehicle Used to Transport a Hazardous Material

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HOW MUST I TRAIN MY HAZMAT EMPLOYEES?Once you’ve identified your HazMat Employees, you as the HazMat Employer must ensure they are trained and tested per the requirements of 49 CFR 172, Subpart H.

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Training Requirements of49 CFR 172, Subpart H

General Awareness/Familiarization

Function-Specific Responsibilities

Safety & Emergency Response

Security General Awareness

In-Depth Security

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Training Requirements of49 CFR 177.816

Professional Driving Skills

31HazMat Employee Training Requirements

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• Familiarity with the general requirements of the HMR.

• Enable a HazMat Employee to recognize and identify hazardous materials.

General Awareness/Familiarization

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• A detailed understanding of the specific job function(s) of the HazMat Employee.

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• The hazards presented by hazardous materials.

• Safe handling.• Emergency response.• How to avoid accidents.

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• Security risks associated with HazMat transportation.

• Methods to enhance security.

• How to recognize and respond to possible security threats.

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• Applicability determined by type and amount of hazardous materials shipped.

• Refer to 49 CFR 172.800(b).

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• Company security objectives.• Specific security procedures.• Employee responsibilities.• Organizational security structure.

and…• Actions to take in the event of a security breach.

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When Train and How Often?

Initial

• Within 90 days of employment or new job assignment.

• Supervised by trained and knowledgeable personnel in that time.

Recurrent

• Full training at least once every 3 years.

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Training Requirements

• HazMat Employee must be tested as part of training.

• HazMat Employer ensures training and testing is adequate and appropriate.

• No training or experience requirement for trainer.

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HazMat Training Documentation

• Specific requirements at 49 CFR 172.704(d).

• Retain training record for current employees until facility closure.

• At least 90 days from HazMat Employee’s last day.

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For More Information

1. What You Should Know: A Guide To Developing A Hazardous Materials Training Program

2. Does Your HazMat Training Measure Up?

3. US DOT website: HazMat Employee Training Requirements.

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Contact me to learn more.

Daniels Training Services815.821.1550www.DanielsTraining.comInfo@DanielsTraining.com

Any Questions?

This concludes my presentation: HazMat Employee Training Requirements

@DanielsTrainingHazMat Employee Training Requirements

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