The Chemistry Behind Chemical Injection · optimized flow assurance & asset integrity in...

INCREASED

Flow control

Repeatability

Quality control

Asset integrity

Operationalefficiency

REDUCED

CapEx

OpEx

Headcount

Risk

Maintenance

EMERSON’S SOLUTION:A BALANCED EQUATIONFOR FLOW ASSURANCE& COST REDUCTION

TESCOM56 SERIESCHEMICAL INJECTIONFLOW CONTROL VALVE

MICRO MOTIONHPC010PULTRAHIGH-PRESSURECORIOLIS METER

With the expense ofcontrolling hydrates,corrosion, scale,wax and asphaltenesEXCEEDING 10%OF PRODUCTIONCOSTS, it has neverbeen more crucialfor operators to maintain accurate control ofinjection rates whileminimizing downtime.

EXAMPLE:$50 / gal chemical0.25 gal / 1000 gal

$

CO

ST

PE

R Y

EA

R

AMOUNT OF CHEMICALOVER INJECTION

$1200K

$800K

$1000K

$600K

$200K

0

$400K

0% 20% 40% 60%

EXCESSIVECHEMICAL COST

INFRASTRUCTUREFAILURE

CH

EM

ICA

L IN

JEC

TIO

N R

AT

E

OPTIMAL INJECTION RATE

TIME

ACTUAL

ACTUAL

THE CHEMISTRY BEHIND CHEMICAL INJECTION TODAY, UPSTREAM WELL OPERATORS…

OPTIMIZED FLOW ASSURANCE & ASSETINTEGRITY IN UPSTREAM OPERATIONS

FIND A SOLUTION TAILOREDTO YOUR CHEMICAL OPERATION.

LEARN MORE AThttp://emerson.com/HPC010

IN ORDER TO REDUCE THE RISK OF INFRASTRUCTURE FAILURE.”– MAJOR E&P COMPANY

“OPERATORS TYPICALLYOVER-INJECT BY 20%

DISRUPT PRODUCTION for calibration, maintenance,repair, replacement

STOCKPILE SPARES of meter parts “just in case”

ADD HEADCOUNT just to maintain chemicalinjection settings and equipment

MANUALLY ADJUST FLOW, clipboard in hand

OVER-INJECT chemicals based on legacy bestpractices rooted in poor accuracy & repeatability

STOP

YOU DON’T HAVE TO BE ACHEMICAL ENGINEER TOUNDERSTAND THEBUSINESS CASESwitching from dedicated chemical tanks to a single chemical tank

saves space, weight & capital outlayfor the chemical injection system...

...and it quickly pays for itself— and then some.

LIFE OF PROJECT, YEARS

CO

ST

AS

SO

CIA

TE

DW

ITH

IN

JEC

TIO

N, $ K

COST OF CHEMICAL INJECTIONINFRASTRUCTURE OVER TIME

2500

1500

2000

1000

0

0 5 10 15 20

500

FUTURE STATECURRENT STATE

DEDICATED TANKSCENARIO

OPEX: $$$$$

x24 �lters

x24 tanks

x24 �owmeters

x24 pumps

x24 pulsation dampeners

SINGLE TANKSCENARIO

OPEX: $

x3 �lters

x3 tanks

x24 �owmeters

x3 pumps

x24 control valves

THAT LACK OF INJECTION PRECISIONAND REACTIVE FLOW CONTROL…

SINKS MONEY into chemicals unnecessarily

ADDS EXPENSES for meters in use and in reserve

INCREASES RISK by exposing operators to chemicals

JEOPARDIZES ASSET INTEGRITY

THREATENS SHUTDOWN

YOU NEED THE RIGHTBLEND OF MEASUREMENT

AND CONTROL TOOPTIMIZE PRODUCTION,

REDUCE COSTS,BE PROFITABLE

Production shutdowncould cost up to

$1,000,000PER DAY

Flow TechnologiesBest �t-for-purpose �ow technology, �eld-proven best

practices and device data ensure process insight critical to measurement accuracy, �ow assurance, injection control

Flow SystemsProven system design processes and practices, global

project support enhances system ef�ciencies and ROI

Flow ServicesPartnering for a broad range of global operational

and maintenance services assures long-term asset integrity and performance

ACCURATE, REPEATABLE, AND RELIABLE MEASUREMENTTO REDUCE OVER-INJECTING CHEMICALS

EMERSON’S FLOW SOLUTIONSDELIVER WHAT YOU NEED