Technical JournalPage 2 of 11 2017-06-08 Technical Journal 32813.1.1 DESCRIPTION: Volvo Car USA LLC...

VOLVO CAR

SERVICE AND PARTS BUSINESS

Technical JournalTITLE:

Recall R89716: Replace 3rd Row Passengers Side Seatbelt Retractor

REF NO:

TJ 32813.1.1

ISSUING DEPARTMENT:

Technical Service

CAR MARKET:

United States and Canada

PARTNER:

3 US 7510 Volvo Car USA

ISSUE DATE:

2017-06-08

STATUS DATE:

2017-06-08

FUNC GROUP:

8800

FUNC DESC:

Interior equipment Page 1 of 11

Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing a minimum of 50% wastepaper and 10% post-consumer waste.

© 2017 VOLVO CAR USA, LLC

“Right first time in Time”

Attachment

File Name File SizeQBI-504457-1_1_0_en-US.pdf 3.5869 MB

Vehicle Type

Type Eng Eng Desc Sales Body Gear Steer Model Year Plant Chassis range Struc Week

Range256 2017-2017 - 0-0

CSC Customer Symptom Codes

Code DescriptionXW Service/repair/Service action/Recall

VST Operation Number

VST Operation Number Description97195 Replace 3rd Row Passenger Side Seatbelt Retractor

DTC Diagnostic Trouble Codes

Rows beginning with * are modified Note! If using a printed copy of this Technical Journal, first check for the latest online version.

Text

Page 2 of 11 2017-06-08

Technical Journal 32813.1.1

DESCRIPTION:Volvo Car USA LLC and Volvo Car Canada LTD (Volvo) on behalf of Volvo Car Group has decided to launch Recall R89716 on certain model year 2017 XC90 vehicles with 7 seats.

The crimping of the tube for the Micro Gas Generator (MGG) in the 3rd row passengers side seat belt retractor, was not manufactured to specification. In the event of a crash where the pre-tensioner is activated and in combination with certain conditions, the MGG squib may detach and be propelled out of the tube. If the MGG squib penetrates the inner side trim panel, it will lose most of its kinetic energy before it may enter the 3rd row occupant compartment.

Despite this condition, the seat belt functions properly.

SERVICE:The corrective action is to replace the 3rd row passenger’s side seatbelt retractor.

VEHICLE REPORT:N/A

To view TJ attachment continue to next page. This TJ has one attachment.

Volvo Car Customer Service QB Instruction VCC-504457-1Title Seat belt retractor, rear Page 1 ( 9 )Action Replacement Operation number: 97195-2

Issue Date Reason1 2017-05 First issue

Affected vehiclesModel year Model2017 XC90 (16-)

MaterialsMaterials Qty. Part No. NotesSeat belt 1.0 39825742 3:D Row, Charcoal, US/CDN, RH;Seat belt 1.0 39842894 3:D Row, Blond, US/CDN, RH;

Special toolsDescription Part No.Interior trim remover 981 4071

QB Instruction VCC-504457-1 Page 2 ( 9 )

Orientation view

Color symbols

Note!  This colour chart displays (in colourprint and electronic version) the importanceof the different colours used in the imagesof the method steps.

1 . Used for focused component, thecomponent with which you will dosomething.

2 . Used as extra colors when you need to showor differentiate additional parts.

3 . Used for attachments that are to beremoved/installed. May be screws, clips,connectors, etc.

4 . Used when the component is not fullyremoved from the vehicle but only hung tothe side.

5 . Used for standard tools and special tools.6 . Used as background color for vehicle

components.

QB Instruction VCC-504457-1 Page 3 ( 9 )

RemovalNote: Although some of the below images for interior panel removal show the left side of the vehicle,

this action applies to the right side of the vehicle only.

Right-hand sideRemove the marked part.

Special Tool: T9814071, Interior trim remover

Right-hand sideRemove the screw.

Torque:Safety belt lower anchor to body (rear) ,

40 Nm

QB Instruction VCC-504457-1 Page 4 ( 9 )

Right-hand sideRemove the marked part.

Special Tool: T9814071, Interior trim remover

Right-hand side

1 . Torque:Panel, to D-Pillar , 4.5 Nm

2 . Remove the screw.3 . Remove the panel.

QB Instruction VCC-504457-1 Page 5 ( 9 )

Right-hand sideRemove the marked part.

Special Tool: T9814071, Interior trim remover

Right-hand sideRemove the nut.Remove the marked part.

QB Instruction VCC-504457-1 Page 6 ( 9 )

Right-hand sideRemove the screws.

Torque:Cargo anchor, to body , 13 Nm

Right-hand sideRemove the panel.

Special Tool: T9814071, Interior trim remover

QB Instruction VCC-504457-1 Page 7 ( 9 )

Right-hand sideRemove the screw.

Torque:M5 , 5 Nm

Right-hand sideFold marked part to one side.

Disconnect connector ignition cable , refer to:Cleaning, Inspection and Adjustment3 - Electrical system37 - Cables and fuses371 - cables

QB Instruction VCC-504457-1 Page 8 ( 9 )

Right-hand sideDisconnect the connector.

Note!  The graphic shows the back of thecomponent before removal.

QB Instruction VCC-504457-1 Page 9 ( 9 )

Right-hand sideRemove the screw.Remove the marked part.

Torque:Safety belt retractor rear to body , 40 Nm

Installation

To install, reverse the removal procedure.

Check that no diagnostic trouble codes (DTCs)are stored.