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We accept the challenge! www.andritz.com
that keep your pulp mill ahead
Technical highlights
We accept the challenge! www.andritz.com
Table of contents
3. ANDRITZ Pulp mill technologies
1. ANDRITZ GROUP overview
2. ANDRITZ PULP & PAPER
4. ANDRITZ Smart industrial technologies
5. Pulp mill references
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
The ANDRITZ GROUP Overview
KEY FINANCIAL FIGURES 2015
* MEUR = million euro
Unit* 2015
Order intake MEUR 6,017.7
Order backlog (as of end of period) MEUR 7,324.2
Sales MEUR 6,377.2
EBITA MEUR 429.0
Net income (including non-controlling interests) MEUR 270.4
Employees (as of end of period; without apprentices) - 24,508
ANDRITZ is a globally leading supplier of plants, equipment, and services for hydropower stations, the pulp and paper industry, the
metal-working and steel industries, and solid/liquid separation in the municipal and industrial sectors
Headquarters: Graz, Austria
Global presence: over 250 production sites and service/sales companies worldwide
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Company profile Worldwide leading position in four business areas
Product offerings: electro-mechanical
equipment for hydro-power plants
(turbines, generators); pumps; turbo
generators
30%*
Product offerings: equipment for
production of all types of pulp, paper,
tissue, and board; energy boilers
35%* 25%* 10%*
Product offerings: presses for
metalforming (Schuler); systems for
production of stainless steel, carbon
steel, and non-ferrous metal strip;
industrial furnace plants
Product offerings: equipment for
solid/liquid separation
for municipalities and various
industries; equipment for pro-duction
of animal feed and biomass pellets
Note: figures above relate to the FY 2015
* Average share of ANDRITZ GROUP’s total order intake
Order
intake:
1,719 MEUR
Sales:
1,835 MEUR
Order
intake:
2,264 MEUR
Sales:
2,196 MEUR
Order
intake:
1,439 MEUR
Sales:
1,718 MEUR
Order
intake:
597 MEUR
Sales:
628 MEUR
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Strengthening of market position Growth through organic expansion and acquisitions
HYDRO
2006 VA TECH HYDRO
2007 Tigép
2008 GE Hydro business
2008 GEHI (JV)
2010 Precision Machine
2010 Hammerfest Strøm (59%)
2010 Ritz
2011 Hemicycle Controls
PULP & PAPER
1990 Sprout-Bauer
1992 Durametal
1994 Kone Wood
1998 Kvaerner Hymac
1999 Winberg
2000 Ahlstrom Machinery
2000 Lamb Baling Line
2000 Voith Andritz Tissue LLC (JV)
2002 ABB Drying
2003 IDEAS Simulation
2003 Acutest Oy
2003 Fiedler
2004 EMS (JV)
2005 Cybermetrics
2005 Universal Dynamics Group
2006 Küsters
PULP & PAPER
2006 Carbona
2006 Pilão
2007 Bachofen + Meier
2007 Sindus
2008 Kufferath
2009 Rollteck
2010 Rieter Perfojet
2010 DMT/Biax
2011 AE&E Austria
2011 Iggesund Tools
2011 Tristar Industries
2011 Asselin-Thibeau
2012 AES
2013 MeWa
2015 Euroslot
METALS
1997 Sundwig
1998 Thermtec
2000 Kohler
2002 SELAS SAS Furnace Div.
2004 Kaiser
2005 Lynson
2008 Maerz
2012 Bricmont
2012 Soutec
METALS
2013 Schuler (> 95%)
2013 FBB Engineering
2014 Herr-Voss Stamco
2015 Yadon (51%)*
SEPARATION
1992 TCW Engineering
1995 Jesma-Matador
1996 Guinard
2000 UMT
2002 3SYS
2004 Bird Machine
2004 NETZSCH Filtration
2004 Fluid Bed Systems
2005 Lenser Filtration
2006 CONTEC Decanter
2009 Delkor Capital Equipment
2009 Frautech
2010 KMPT
2012 Gouda
2013 Shende Machinery
Acquisitions by business area since 1990
* Closing expected at the end of Q1 2016
Compound Annual Growth Rate (CAGR) of Group sales 2005-2015:
+14% p. a. (thereof approximately half organic growth)
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Table of contents
3. ANDRITZ Pulp mill technologies
1. ANDRITZ GROUP overview
2. ANDRITZ PULP & PAPER
4. ANDRITZ Smart industrial technologies
5. Pulp mill references
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Product portfolio
Engineered services for the pulp &
paper industry and others related
industries
Advanced engineered wear products
Complete and specific automation
solutions
Mill-wide maintenance solutions and full
service contracts
Solid biofuel production applications
BFB & CFB boilers and biomass
gasifiers
Process off-gas fired and liquor boilers
Reject treatment – Waste-to-value
systems
Wet & multi-stage flue gas cleaning
systems
Complete lines for paper, board, and
tissue
Stock preparation and approach flow
systems
Sludge and reject handling
Finishing
Complete chemical and mechanical
pulp, and recycled fiber production
lines from woodyard to finished bales
Complete recovery island, including
recovery boilers, evaporation plants and
white liquor plants
POWER
PAPER
PULP
SERVICE
& AUTO-
MATION
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
ANDRITZ PULP & PAPER Full-line capabilities
Coating
Calender-
ing
Paper, Board, Tissue Machine
Headbox/Former/
Press/Dryer
Approach
System
Cutting
Baling
Palletizing
Pulp Machine
Headbox/Former/
Press/Dryer
Sludge Drying
Thickening Washing/
Bleaching
Screening/
Cleaning Deinking
Thickening Screening/
Cleaning
Bleaching/
Washing
Thickening Bleaching Screening
Lime
Reburning Recaustizing
Chemical recovery
Heat / steam /
electric power
Recovery
Boiler Evaporation
Power Boiler
Oxygen
Delignifi-
cation
Washing Cooking
Refining Pre-treatment/
impregnation Chip
Washing
Pulping
Sludge, Reject,
Water Handling
Approach
System
Stock
Preparation
Market
Pulp
Paper
Board
Tissue
Wood
Yard Chemical pulp
Mechanical pulp
Recycled fibers
Broke Handling
Broke Handling
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
A full range of capabilities
ANDRITZ is your reliable partner for the production of pulp, paper, tissue, board, fiberboard products, as
well as power generation solutions with strong focus on:
Research and development
Project and site management
Manufacturing and engineering
Lifecycle full service
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
A passion for innovation!
Research and development
Focus on supporting customers to:
Achieve sustainable production and higher energy efficiency and
Minimize the consumption of energy, chemicals, and water.
New technologies concentrate on the by-products of pulp production and on creating green energy.
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Sustainable pulp production Reduced water consumption and emissions
Water usage and effluent volumes are
reduced by:
collecting all the clean fractions and
reusing them
recycling of bleach plant filtrates
using treated effluent in bleach plant
Reduced water usage also reduces the
power consumption
Water consumption has decreased
significantly
SOURCE: Finnish Forest Industries Federation
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Sustainable pulp production
Utilisation of new technology and equipment
Close integration of pulp mill departments to save energy and
water
Energy recovery – management of secondary heat balance
Improvement of process stability and uniformity of product
quality
Improvement in production efficiency - Overall Production
Efficiency, OPE
Main reasons for improved energy balance
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Sustainable pulp production Main reasons for improved energy balance
Increaced energy production in HERB recovery
boiler
New equipment with low energy consumption:
MC technology, Dolphin technology, frequency
controlled motors etc
DD-washers for efficient pulp washing
Effective evaporation plants with low steam
consumption
New technology (e.g. bark gasifying to replace
fossil fuels in lime kiln)
Utilisation of the new technology and equipment
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Sustainable pulp production
Close integration of the evaporation plant with other
pulp mill departments to save energy and water
High dry solids of black liquor to recovery boiler
Hot weak liquor from fiberline to evaporation plant
All secondary condensates reused at right
temperature
100% recovery of primary condensate
“Vapor Reboiler” to generate clean steam from dirty
flash vapour to chip bin
“Digester Evaporator” to replace primary steam
Main reasons for improved energy balance
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Sustainable pulp production Main reasons for improved energy balance
Energy recovery – management of secondary
heat balance
Maximised recovery of clean condensates
Optimised water and secondary condensate
utilisation
Flue gas heat recovery in recovery boiler and
lime kiln
Recovery of waste heat from effluent and other
sources
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Sustainable pulp production Main reasons for improved energy balance
High availability of equipment and good process
runnability
Increased production capacity
Monitoring and control assisted by Advanced
Control Systems, ACE
Environmental benefits – reduction of
chemicals, water, air pollutants and effluent
Improvement of process stability and uniformity
of product quality
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Manufacturing is the basis for technology leadership
Manufacturing and engineering
Our capabilities and skills ensures
Continuous technological development
Continuous improvement of equipment reliability
High quality standards
Comprehensive services
(upgrades, rebuilds, spare & wear parts)
Benefit from:
Global manufacturing standards ensuring high-end
consistent product quality
High specialized manufacturing in international ANDRITZ locations
Highly skilled employees, excellent in engineering, design
and planning
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Pulp & Paper manufacturing Production sites and products
Finland
Savonlinna
Cooking equipment
DD washers, drum and disc filters
FibreFlow drums
HR Refiner service & rebuilds
Pressure vessels
Repairs and upgrades
Screens
Varkaus
Pressure parts for recovery & power
boilers
Chile
Talcahuano
Chipper knife services
Compression device service & rebuilds
Rebuild / refurbish services
Spare parts
Austria
Graz
Components - pulp drying & finishing
Components for tissue & paper/board
machines
Compression device service & rebuilds
Dewatering & bleaching systems
Mechanical pulping equipment
OCC/DIP & SP/PMA equipment
Refiner service & rebuilds
Germany
Düren
Forming fabrics
Krefeld
Paper finishing components (shoe press,
calender, ...)
Mönchengladbach
LC Refiner service & rebuilds
Regensburg
Screening components (screen baskets
and rotors)
Bonded refiner plates
Hungary
Tiszakécske
Steel Yankees
Lamellas for evaporation plants
Brazil
Sao Paolo
Compression device service & rebuilds
Refiner service & rebuilds
France
Châteauroux
LC Refiner service & rebuilds
Canada / Delta
Cooking equipment
Thick stock pumps
Vacuum washer drums
Brantford
HR Refiner service & rebuilds
China
Foshan
Baling lines
Compression device service & rebuilds
Calender
Dewatering systems
GGF max wash, drum, and disc filters
MC-equipment
Mechanical pulping equipment
OCC/DIP & SP/PMA equipment
Pulpers, agitators, pumps
Refiner service & rebuilds
Roller sets of lime kiln
Screening components
Sludge and reject treatment equipment
Steel Yankees, headbox
Tissue machine
Wood processing machinery
Slovakia
Humenné
LC refiners, screens
Fiber wash drums
Recycling equipment
Levice
Technical wires
Screening components and forming
fabrics
Sweden
Iggesund
Chipper knife systems
United States
Janesville
Roll services
Muncy
Refiner plates
Oldsmar
Turnknife systems
Repair / rebuild center
Pell City
Cooking equipment
LC refiner service & rebuilds
Compression device service & rebuilds
Indonesia
Jakarta
Feeder rebuilds
Top separator baskets and screws, refiner
overhauls
LC Refiner service & rebuilds
Pekanbaru
Service Center for refurbishments
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
On-site teamwork leads to success
Project and site management
We can rely on our worldwide network and global experience as we are used to work with our customers in local conditions.
Your advantages at a glance
Great leadership abilities of our site manager
Logistics and shipment management
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Full service for the industry
Lifecycle full service
Automation & control
Engineered wear products
Mill improvement studies & field
services
Mill maintenance
OPE® agreements
Spare & replacement parts
Upgrades & modernizations
Used equipment
and other traditional services
Service beyond the right tools:
Outstanding service product portfolio –
from spare parts to mill-wide
maintenance outsourcing agreements
Close cooperation with the mill‘s
operation and maintenance personnel
Contribute to improved reliability,
availability, and production while
reducing overall operating costs
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
The right click for your plant!
ANDRITZ AUTOMATION
Our solutions have the target to guarantee a smooth operation and improve the processes and plant economically
Your advantages at a glance:
Smooth interface between mechanical design, process operation
Fast start-up through comprehensive automation solutions
Global automation network with local agencies and online services
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Table of contents
3. ANDRITZ Pulp mill technologies
1. ANDRITZ GROUP overview
2. ANDRITZ PULP & PAPER
4. ANDRITZ Smart industrial technologies
5. Pulp mill references
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Pulp mill technologies Innovations in Wood Handling
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Chipping line for woodyard HHQ-Chipper EXL model – The world’s biggest chipper
Benefits & Features
Energy consumption reduced up to 30%.
Superior chip quality for 1-2% increase in cooking yield,
lower Kappa variation, and lower chemical consumption.
Minimum fines and pins generation for 1-2% increase in
woodyard fiber yield.
Reliable operation and easy maintenance for high uptime
Advanced diagnostics and knife system services available
to maintain high chip quality and availability at all times.
The Challenge:
Reliable, cost efficient, and environmentally sustainable
process to convert round wood into best possible chips
at high capacity. The ANDRITZ
Solution:
ANDRITZ
HHQ-Chipper,
EXL model
with 18-knives
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
ANDRITZ 360° stacker reclaimer Homogenous chip supply to digester
Benefits & Features
Homogenous and guaranteed continuous chip supply
to pulping for optimum cooking performance
Real FIFO chip pile management with blending feature to
reduce hourly chip moisture variations up to 30%.
Minimal chip degradation for overall yield improvement
Economic way to build storage sizes up to 360.000 m3
Easy maintenance and reduced spare part inventory:
standardized spare units, no large diameter slewing
bearings
The Challenge:
Securing continuous and homogenous chip
supply to cooking process
The ANDRITZ
Solution:
Blending bed chip
storage which reclaims
homogenous chip mix
meeting the digester
capacity needs in a
continuous 360 degree
radial operation.
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Increase energy value of bark in woodyard Bark pressing – The most economic way to drain bark
Benefits & Features
5% increase in dry content of bark stream increases the net
green energy value of the flow up to 15%.
Advanced controls maximizes the output efficiency in
varying operational conditions.
Significant reduction in odor and mold spores emitted into
the environment.
The Challenge:
To gain maximum benefit from side streams in
debarking plant; like bark burned in the boiler
The ANDRITZ
Solution:
Development of
bark processing
technology –
more news
coming soon...
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Pulp mill technologies Innovations in Fiberline and White Liquor Plant
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
A-Yield Advanced pulp yield
Benefits & Features
Higher production rate if recovery boiler is the bottleneck
Lower conversion costs
Improved pulp properties
Polysulfide cooking gives 1.5 - 2% unit yield increase with
improved pulp properties
Increased kappa number in cooking (30 -> 45+) gives 0.5 -
1.5% unit bleached yield increase
Screen room position after oxygen delignification with reject
recirculation: yield increase 0.3-0.5% unit
2-4 % units higher bleached pulp yield can be achieved if all
A-yield processes are utilized
The Challenge:
More efficient utilization of wood raw material The ANDRITZ
Solution:
A-Yield
concept for
increased pulp
yield
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Dissolving pulp Continuous cooking technology for flexible pulp production
Benefits & Features
ANDRITZ pre-hydrolysis kraft continuous cooking
technology allows the cooking plant to swing between high-
quality dissolving pulp and normal paper grade pulp.
Latest technology using continuous cooking for dissolving
pulp production enables hydrolysate separation and refining
to new bio-products.
ANDRITZ is the only technology supplier with solid
references and experience in continuous cooking of
dissolving pulp!
The Challenge:
Production of dissolving pulp with a continuous
digester
The ANDRITZ
Solution:
By adding a PHV
the line can swing
between paper
grade to
dissolving pulp
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Lime kiln firing by a woody based product gas CFB Gasification plant with belt dryer
Benefits & Features
Reduce operating costs;
100% fossil fuel replacement in ANDRITZ last
two references
Utilize mill’s own biomass side products
Avoid fossil fuel price fluctuations
In-house knowledge of gasification, drying and lime
kiln processes.
The Challenge:
Replace fossil fuels to the lime kiln
The ANDRITZ
Solution:
CFB gasification
of mill’s own
biomass
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Pulp mill technologies Innovations in Pulp Drying
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Pulp drying systems The leading edge technology with world record capacities
Benefits & Features
Lowest investment cost due to highest specific capacities in
wet-end and dryer
Low operating cost due to optimum energy efficiency
High quality end product: Optimum sheet formation and
strength for all pulp grades of SW and HW
Optimized systems: for market pulp, fluff and dissolving
pulps
High availability: due to rigid equipment design and long life
time of fabrics and press sleeves
The Challenge:
High uptime availability, less energy
consumption, best product quality
The ANDRITZ
Solution:
Pulp drying
systems for
sustainable
specific capacities
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Efficient pulp dewatering
Benefits & Features
Highest specific capacities possible on
softwood and hardwood
Best concept for difficult draining pulp
Most efficient dewatering due to double sided dewatering
Optimum sheet formation and strength for all grades
Higher basis weight = lower system speed = reliable
operation
Lowest operation cost, due to low energy consumption and
long lifetime of wires, felts and press sleeves
The Challenge:
High dryness and proper sheet formation
The ANDRITZ
Solution:
State-of-the-art
Twin Wire Former
technology
Twin Wire Former technology
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Innovative technology Next generation compact sheet dryer
Benefits & Features Higher drying efficiency
Significantly less drying surface required
Reduced number of components – fans and coils
Require smaller machine room
Patented and proven on latest installations already
Broke Detection System (BDS) free-up time for operators
during sheet brake
Internal broke handling equipment to enable operators to
clean the dryer faster
Automatic Tail Feeding System (ATF) from last press to
cutter for improved uptime
The Challenge:
Higher efficiency, less space,
improved servicability
The ANDRITZ
Solution:
Next
generation
compact sheet
dryer
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Reduced complexity meets improved uptime High speed cutter-layboy
Benefits & Features
Highest specific capacities possible on
softwood and hardwood
Best concept for difficult draining pulp
Most efficient dewatering due to double sided dewatering
Optimum sheet formation and strength for all grades
Higher basis weight = lower system speed = reliable
operation
Lowest operation cost, due to low energy consumption and
long lifetime of wires, felts and press sleeves
The Challenge:
High dryness and proper sheet formation
The
ANDRITZ
Solution:
High speed
cutter-layboy
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Pulp mill technologies Innovations in Evaporation, Recovery Boilers and Power Boilers
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Evaporation / Fiberline connection Digester Evaporator and Vapor Reboiler
Benefits & Features
Direct steam to chip bin and digester top replaced by
secondary vapor
No smell from chip bin, prevent explosion risk in chip bin
vent collection
Higher black liquor dry solids content to evaporation
Hot weak liquor to evaporation
Smaller heating surface and stripper system in evaporation
plant
Reduced steam consumption in evaporation plant
Increased return rate for primary condensate
The Challenge:
Improved energy efficiency
The ANDRITZ
Solution:
Minimizing direct
steam usage in
cooking plant by
using Digester
Evaporator and
Vapor Reboiler
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
High Energy Recovery Boiler (HERB)
Benefits & Features
More power from the same initial energy
Less CO2 emissions per unit of electricity produced
Energy self-sufficiency: eliminate purchased power
Potential increased revenue from sale of green energy
The Challenge:
Efficient chemical recovery with maximum power
generation
The ANDRITZ
Solution:
High Energy
Recovery Boiler
(HERB)
Improving heat recovery and energy generation efficiency
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Emulsion-cooled liquor guns Increased lifetime of liquor guns
Benefits & Features
Liquor burners can be kept clean
Optimization of the droplet formation is easier and
liquor burning is more stable
Stable boiler operation, less emissions
Less work related to liquor burner cleaning →
Increased safety!
Life time of liquor burners are much longer compared to the
traditional liquor burners
Expected life time more than 6 months
Less work related to liquor burner changes →
Increased safety!
The Challenge:
Lifetime of liquor guns The ANDRITZ
Solution:
Cooling and
cleaning with
steam and water
mixture
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Selective catalytic reduction (SCR) for Recovery Boiler The most advanced NOx reduction technology
Benefits & Features
The most advanced NOx reduction technology for RB
Proven technology in power, biomass and utility boilers
Reduction rate is very high, up to 95%
Low SO2 level required due to ammonium bisulfate
(NH4HSO4) formation
Not a problem in modern RBs with high dry solids
Expected catalyst lifetime in RB is minimum two years, max
20% deactivation after 8,000h of operation
First full scale installation in operation Q3/2016
The Challenge:
Stringent emission limits
The ANDRITZ
Solution:
Selective
catalytic NOx
reduction
technology
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Table of contents
3. ANDRITZ Pulp mill technologies
1. ANDRITZ GROUP overview
2. ANDRITZ PULP & PAPER
4. ANDRITZ Smart industrial technologies
5. Pulp mill references
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Industry 4.0 goes ANDRITZ Smart Industrial Technology
Digitalization is a vehicle
SMART solutions are the driver
CUSTOMER need is our focus
Key Message
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
OPP - Optimization of Process Performance
OPP - Platform •Management and technical KPIs, dashboards, balanced scorecard, project management tool, etc
Business Intelligence
•Data mining, statistics, power spectral density, KPIs Data Analytics
•OPP, SMS, e-mail, follow-up Notifier
•Data historian, process displays PIMS
•Tools for Log book, meetings, risk assessment, work permit
Daily management
•Start-up sequences, diagnostic systems, root cause analysis, process specification check
Operator assistance
•Decision support, adaptative setpoints, mill balance, Multivariable predictive control, fuzzy, neural network
Advanced Process Control
•Measurement validation, process diagnostics Soft sensors
•Control loop tuning and assessment, dead time compensators, feedforward, etc.
Regulatory control
•Real time data, diagnostic, procedures, remote support Augmented reality
•Valves, motors, analyzers, interlock bypass monitor, etc.
Asset management
Level 1: Maintenance technician and
field operators
Level 2: Operators and shift
supervisor/cordinator
Level 3: Engineers (operations and
maintenance)
Level 4: Managers
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
OPP - Optimization of Process Performance
OPP - Platform
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Table of contents
3. ANDRITZ Pulp mill technologies
1. ANDRITZ GROUP overview
2. ANDRITZ PULP & PAPER
4. ANDRITZ Smart industrial technologies
5. Pulp mill references
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Pulp mill modernization
Highlight
One of the largest industrial investments in Sweden –
double the pulp production from 430,000 to 900,000 t/a
Start-up is scheduled for the Q2, 2018
Scope of supply
Woodyard equipment designed for cold climates, with debarking drums and
HHQ-Chippers
A pulp dryer, including a boiler exhaust energy recovery system, fine screening,
a twin wire dewatering system, sheet dryer, cutter, and two baling lines
Recovery boiler rebuild to 50% increased capacity
A major upgrade of the white liquor plant with new recausticizing machinery
including new white and green liquor filters
Capacity increase of the existing bio-gas fueled lime kiln with LimeFlash
technology
SCA Östrand, Timrå, Sweden
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Showcase
Greenfield pulp mill
Highlight
One of the world‘s largest pulp production sites
with 1,750,000 t/a pulp production
Start-up is scheduled for the fourth quarter of 2017
Scope of supply
A complete wood processing plant with the world’s biggest horizontally
fed HHQ-Chippers
A hardwood fiberline with the highest capacity in the world for a single
fiberline
Two energy-efficient pulp drying lines based on the high capacity Twin
Wire Former technology
The largest black liquor evaporation plant in the western hemisphere
The largest recovery boiler in South America. The ANDRITZ HERB
(High Energy Recovery Boiler) will generate surplus green energy for the mill.
Fibria, Três Lagoas, Brazil
The largest recovery boiler in South America. The
ANDRITZ HERB (High Energy Recovery Boiler) will
generate surplus green energy for the mill.
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Showcase
Greenfield pulp mill
Highlight
New 1,300,000 t/a bioproduct pulp mill – 800,000 tons of SW and 500,000
tons of HW. The bioproduct concept: mill utilizes all side streams by 100
percent.
Start-up is scheduled for the third quarter of 2017
Scope of supply
A complete wood processing plant . Three debarking lines have the
biggest capacity in the world (470 m³ sob/h)
A softwood and hardwood fiberline. The softwood capacity of this line
will be the highest in the world (3,900 tons per day).
The world’s most energy-efficient black liquor evaporation plant with
the highest capacity in Europe (1,650 tons/hour).
The largest recausticizing plant in Europe (white liquor production of
16,000 m³/day).
Metsä Fibre Äänekoski, Finland
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Showcase
Greenfield pulp mill
Highlight
An annual production capacity of 1.5 million tons, 1.1 million tons of HW
(eucalyptus) and 400,000 tons of SW (pine).
Start-up in March 2016 – exactly in two years after the order
Scope of supply
Complete woodyard with two 360° stacker reclaimers and EXL size
HHQ-Chippers
Two fiberlines for both softwood and hardwood
White liquor plant including lime kiln and recausticizing plant
Erection and civil construction
IDEAS Dynamic process simulator for operator training
Klabin, Ortigueira, Brazil
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Showcase
Greenfield pulp mill
Highlight
The world’s largest High Energy Recovery Boiler.
Woodyard with nine new debarking lines including horizontally fed HHQ-XL
Chippers.
Start-up: 2016
Boiler capacity: 12,000 tons of dry solids per day
The total capacity of the HERB is about 50% higher than of any other
recovery boiler in operation today worldwide.
The maximum daily green electricity production of the boiler is equivalent
to the average daily electricity power need of a European city of one
million inhabitants.
OKI Pulp & Paper Mills, Indonesia
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Showcase
Pulp mill modernization
Highlight
Mill’s annual capacity increased from 570,000 to 700,000 tons –
Bleached northern softwood and birch pulp
Start-up 2015
Scope of supply
Modifications of cooking and brown stock handling, including
new multi-stage DD-Washer to enhance brown stock
washing, in fiberline 3.
Complete pulp drying line with screening plant,
TwinWireFormer pulp machine, airborne dryer, cutter-layboy,
and bale finishing systems, including mechanical erection.
UPM Kymi, Finland
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Showcase
Sustainable pulp production ANDRITZ Overall Production Efficiency programs, OPE®
Product quality
Maximum production
Reduced life-cycle costs
Mill-wide knowledge and experience
Reliability and cost efficiency
Continuous development
Savings and time
Short and effective shutdowns
Long intervals between shutdowns
Successful start-ups
Pre-planned actions in close cooperation with mill
personnel
Environment and energy
Increased safety, improved energy efficiency, and reduced chemical and wood consumption to
minimize environmental impact
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Wood processing services
Highlight
Upgrade and rebuild solutions - Debarking drum lining.
Target
Avoid expensive drum shell replacement
Benefits
Compared to replacement of complete drum shell, lining is:
Cost effective method
Time-saving alternative
No expensive civil works, cranes etc.
Lining is replaceable
Confidential customer 1
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Showcase
Upgrades and modernizations examples Digester and Impregnation Vessel
Benefits & Features
Improvements in extraction and cooking circulation zones
No digester plug movement problems
The Challenge:
Maximizing the flows without plugging
The ANDRITZ
Solution:
New type of
digester screens
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Showcase, OPE® agreement
Showcase
The challenge:
High production losses
Digester screen plugging
High washing loss
High chemical costs in bleaching
The solution: OPE® Process agreement
Improved digester runnability by better chip packing
Improved pulp washing by implementing new cooking
model and optimizing brown stock washing
Analyzing and optimizing evaporation plant
Process training
Cooking, brown stock washing and evaporation
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
Showcase, OPE® agreement
Showcase
Customer benefits and results
Contract valid first for two years
After two years contract scope changed and contract
extended for other three year
Better digester runnability, less
production losses
Significantly lower washing loss to bleaching
Major savings in chemical consumption
Major savings in production costs, heat
consumption in evaporation
Total savings after 3 years 5,5 MEUR
Cooking, brown stock washing and evaporation
SPCI Convention | April 27, 2016 | Johan Engström & Ulf Lundström
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