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Providing Reliable Jet Engine and Aircraft MRO Service for Over 30 Years.
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MRO SOLUTIONSProviding Reliable Jet Engine and Aircraft MRO Services for Over 30 Years
COMMERCIAL
MILITARY
REGIONAL
INDUSTRIALCLEARED FOR TAKEOFF
WWW.TCIMRO.COM
2
TCIMRO.COMFAA REPAIR STATION NO. SM5R202N
PRESIDENT’S STATEMENT
TCI has been a leader in commercial, military and industrial MRO
since it began in 1980. For over thirty years, we have performed
maintenance on jet engine components and accessories for
customers worldwide. In 2013, we expanded our capabilities to
include servicing airframe components and accessories in our
Miramar Florida location.
TCI is able to offer the highest level of quality and development at
reasonable prices because of its “in house” capabilities and seasoned
staff. Our dedication to customer satisfaction has helped us to
achieve new levels of service excellence. At TCI, every part and every customer we support is
special and deserves the highest level of service.
As President and CEO, I am proud of TCI’s performance and commitment to engine and
airframe component repair and customer satisfaction worldwide. Please take a look through
our catalog and visit our website at www.tcimro.com to learn more about TCI. On behalf of the
TCI team, we look forward to an opportunity to service your MRO requirements.
Sincerely,
Glen Greenberg
“At TCI, every part and every customer
we support is special and deserves the
highest level of service.”
3
TCIMRO.COMFAA REPAIR STATION NO. SM5R202N
TCI is a privately held company which was incorporated in
1980. Our Connecticut facilities include two 35,000 square foot
buildings located just minutes away from Bradley International
Airport and major highways. TCI is an FAA / EASA / CAAC
approved repair station delivering high quality components
to a very competitive and technologically demanding global
aerospace market. We specialize in the overhaul and repair
of aircraft components and accessories for commercial and
military applications.
TCI has significantly increased its component accessories
capabilities with the addition of a new 25,000 square foot facility
in Miramar, Florida. This facility, operating as TC LLC, will add
hydraulic, pneumatic, mechanical and electro-mechanical airframe
component capabilities, covering both narrow and wide body
aircraft. This is in addition to our existing fuel, oil and pneumatic
accessory maintenance currently provided. These additional
capacities and capabilities enable TCI to provide customers with
the unique one-stop alternative for their repair needs. TCI is now
providing quality and reliability over a greater range of aerospace
and industrial products.
QUICK FACTS
• Established in 1980
• Facility size — 100,000 sq. ft.
• Approximately 135 employees
• Worldwide presence: TCI’s facilities are located in Bloomfield, CT and Miramar, FL with international operating offices in the following locations:
• Asia • Europe • South America
HISTORY
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TCIMRO.COMFAA REPAIR STATION NO. SM5R202N
TCI is dedicated to total continuous improvement utilizing lean
processes to eliminate waste. Our team is committed to providing
the highest level of quality production efficiency to support
our customers.
Current lean processes implemented within TCI are:
• 6s — Facility wide visual control used to manage the current
cleanliness and organization of material.
• Variance Reduction — Process used to implement
error-proofing methods in order to prevent defects.
• Value Stream Mapping — Technique utilized to analyze and
design the flow of materials and information through TCI’s
facility to bring a quality product to our customers.
• Single Minute Exchange of Dies — Method used to reduce
product changeover time and decrease lot production sizes;
enables TCI to improve our process flow.
• Standard Work — A detailed and documented system in
which TCI employees both develop and follow a repeatable
sequence of tasks within a work assignment.
TOTAL CONTINUOUS IMPROVEMENT (TCI) — LEAN OPERATING SYSTEM
Our team is there to respond to our customers’ technical requirements.
TCI’s extensive engineering team and creative thinking puts us ahead
of our competition. We will partner with your company to provide
“state of the art” repair services. Our commitment to quality, safety,
customer satisfaction and airworthiness serves as the cornerstone of
our business.
• Resident FAA “Repair Specification – Designated Engineering
Representative”
• Complete engineering involvement from receipt to shipment
• Design and fabrication of key tools & fixtures
• Internal First Article Inspection
RESEARCH & DEVELOPMENT (R&D)COMMITTED TO OUR CUSTOMERS REQUIREMENTS
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TCIMRO.COMFAA REPAIR STATION NO. SM5R202N
CLEANING
TCI’s facility is equipped with two clean lines
that allow for the internalization of required
cleaning procedures. A dedicated clean line
manager is responsible for the maintenance of
the clean line as well as to ensure that the parts
are properly cleaned for the repair process.
COATING APPLICATIONS
We have the capability to apply paint, metal
spray and many other surface treatment
coatings. Additionally, Turlon, which is TCI’s
patented polymer coating, is utilized only when
requested by our customers under D.E.R. to
rebuild worn component surfaces.
ACCESSORY & COMPONENT TEST CAPABILITY
TCI’s accessory engineers have worked to design
state of the art test equipment that allow us to
complete both incoming and final tests. We are
able to adapt our test equipment to support a
wide range of pneumatic, hydraulic, fuel, engine
oil and skydrol accessories.
• Pneumatic — Support of Valves, PDU’s,
Environmental Control Systems &
Engine Starters
• Hydraulic — Actuators, PCU’s, Pumps,
Servo Valves
• Fuel — Support of Pumps, Actuators
& Valves
• Engine Oil — Support of Oil Pressure &
Scavenge Pumps, Oil Pressure Pumps,
Heat Exchangers and Relief Valves
• Skydrol — Support of Actuators, Pumps,
Motors, and Servo Valves
CMM & BENCH INSPECTION
TCI has full dimensional inspection capabilities
utilizing Coordinate Measuring Machines
throughout its facilities. This allows for a wide
variety of product component dimensional
inspection opportunities. Our fully trained
operators have extensive working knowledge
of geometric measuring and tolerance while
reading and interpreting repair scopes and
technical data.
MACHINE AND GRINDING
TCI employs a machining team that has decades
of experience. Our machinists are held to the
highest industry standards, and are trained
in both manual and automated machines.
In-house machine programming, fixture
design and fabrication help to expedite the
repair process.
NON-DESTRUCTIVE INSPECTION/TESTING
All TCI NDT inspectors are fully certified in
the appropriate methods to comply with all
technical manual requirements. Our shop is able
to handle parts of various sizes.
WELDING & LOCAL HEAT TREAT/ STRESS RELIEF
Our internal weld, heat treat and stress relieve
capabilities open the door to a wider range of
engine manual repairs and D.E.R. repairs, which
we can process through our facility. We have the
capability to weld engine components made
from most metals utilized in aerospace products
including: magnesium, titanium, aluminum, steel
and nickel.
TCI ensures that its Technical data and Processing are kept up to date to the latest O.E.M revisions
available. If an additional process is required due to a manuel revision, TCI will locate a subcontractor
to perform theservices required. A list of services that TCI offers can be found below:
PROCESS & CAPABILITIES
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TCIMRO.COMFAA REPAIR STATION NO. SM5R202N
COMPONENT REPAIR
At TCI, we provide MRO capabilities for a wide range of rotating
and stationary components. Critical to engine performance, we
complete all the necessary in-process checks to ensure OEM quality
as our final result. Our strengths are working with our customers to
deliver the highest quality repairs along with cost-effective solutions
for their MRO needs.
Our customer base is varied both globally and across platforms.
We have intentionally diversified our business to cover commercial,
military, and regional aircrafts as well as helicopters and the engines
and components that support them.
The Rotating component capability covers the following
typical types:
• Compressor Drums and Spools both low pressure and high
pressure ranging in size from small engines including CFM56
up to 112’’ PW4000.
• Disks for both the compressor and turbine sections of
the engine.
• Turbine Air Seals
• Fan Hubs
• Shafts
The stationary component capability is extensive covering both
OEM approved repairs as well as extended repairs developed by
our engineering department.
• Fan Exit Cases
• Compressor Split Cases both low and high pressure, ranging
from small engines including CFM56 engine series up to the
112” PW4000.
• Turbine Rear Frames and Turbine Exhaust Cases
• Bearing Supports and Housings
• Splitter Fairings
• Heat Shields
• Critical Flight Safety Rotor and Transmission components
for helicopters.
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ENGINE MATERIAL OVERHAUL CAPABILITIES
TCIMRO.COMFAA REPAIR STATION NO. SM5R202N
turbine blade cooling valves
hpt, lpt valves
rotating knife edge seals
lpt/hpt shafts
hpt/ lptdisks
spools
fuel pump
bearing housings& supports
lube oil pump
spinner cone
rear case
booster vaneassemblies
drums
split case
gearboxassemblies
enginestarter
actuators
gears
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TCIMRO.COMFAA REPAIR STATION NO. SM5R202N
ENGINE ACCESSORIES AND GEARBOXES
Over 30 years ago, TCI began as a jet engine accessory business
and has since developed its present capabilities from servicing
individual piece parts to complete engine assemblies.
FUEL AND OIL ACCESSORIES
• Main Oil Pump
• Oil Coolers
• Scavenge Pump
• Lubrication Units
• Oil and Fuel Heat Exchangers
GEARBOX ASSEMBLIES AND COMPONENTS
• Full gearbox maintenance including disassembly, assembly and test.
• Gear repairs — bevel, shaft, spur
• Housing and Case repairs including liner and bushing replacement
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TCIMRO.COMFAA REPAIR STATION NO. SM5R202N
TC LLC specializes in the repair of airframe and engine accessory components including some of
the most critical systems on an aircraft. Typical products include hydraulic, pneumatic and electro-
mechanical components such as flight controls, landing gear components, engine bleed air and
other critical aircraft systems. Our hydraulic test stands have the capability to support regional,
military, narrow and wide body aircraft.
air conditioningsystems
fire protectionsystem
engine: bleed air, fuel, oil, hydraulics
landing gear braking system
environmental control systems
thrust reverser door actuation
hydraulic high pressure pumps
flight controls
AIRFRAME AND ENGINE ACCESSORIES
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TCIMRO.COMFAA REPAIR STATION NO. SM5R202N
HYDRAULIC COMPONENTS
• Power Control Units (PCU’s)/ PTU’s/ Servo Valves
• Pumps
• Valves Shuttle, Steering, Metering, Flap Control, Selector
• Actuators Retract, Door, Steering, Flap/Slat, Spoiler, Thrust Reverser
PNEUMATIC COMPONENTS
• Air Cycle Machines
• Valves Bleed, Flapper, Shut-Off, Check, Safety, Anti-lce, Starter
• Pneumatic Drive Units (PDU’s)
• Starters
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TCIMRO.COMFAA REPAIR STATION NO. SM5R202N
ELECTRO-MECHANICAL COMPONENTS
• Flap Transmissions
• Gearboxes
• Flap & Thrust Reverser Jackscrews
• Rotary & Linear Actuators— HSTA’s
• Cooling Fans
• Temperature & Pressure Switches
• Motors
• Starter Generators
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TCIMRO.COMFAA REPAIR STATION NO. SM5R202N
TCI MISSION STATEMENT
TCI is a customer-focused provider of MRO services worldwide. We embrace teamwork, quality, integrity and excellence in all that we do. We strive to exceed our commitments to our customers, employees and community.
CORE VALUES
Culture | Integrity | Quality | Teamwork | Respect
AWARDS & CERTIFICATIONS
CONNECTICUT
UTC SUPPLIER GOLD 2009, 2010, 2011, 2012
FAA – AIR AGENCY Certificate SM5R202N Issued 9/13/82
EASA – Certified 145.4954 Issued 7/20/04
CIVIL AVIATION OF CHINA (CAAC) F00100038 Issued 3/2/93
ISO 9001 Registered
AS9100 Registered
Rolls Royce SABRe Approved Issued 10/30/09
NADCAP — NDT Issued 4/2012
JCAB Approved Issued 9/25/13
FLORIDA
FL FAA AIR AGENCY Certification 6T9RI65C Issued 2/28/13
FL EASA Certified 145.6475 Issued 3/11/13
AS9100 Registered
ISO 9001 Registered
CLEARED FOR TAKEOFF
WWW.TCIMRO.COM
turbine controls llc
faa repair station no. 6t9ri65c
tcimro.com +1 (954) 517-1706
3501 enterprise way
miramar, florida usa 33025
turbine controls inc.faa repair station no. sm5r202n
tcimro.com +1 (860) 242-0448
5 old windsor rd,bloomfield, connecticut usa 06002
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