SUSTAINABLE INNOVATION - industrialgreenchem.com · Sustainable Innovation Share with our...

IGCW Mumbai / December 4-5th 2015

SUSTAINABLE INNOVATION

WHAT WE DO

“CHIMEX designs, develops and markets eco-friendly

processes

in fine chemistry and biotechnology,

producing ingredients for specialty chemicals,

based on innovative technologies.”

A. PINCHART, CEO

OUR CSR COMMITMENTS

Sustainable Innovation Share with our ecosystems

Sustainable marketing Sustainable Production

OUR APPROACH

Incorporate environmental and corporate social responsibility into the earliest design stages of our processes

Promote a responsible methodology in the development of industrial processes

Highlight our scientific choices and innovations with technical and social arguments

Audit and certify our results to guarantee our objectivity and neutrality

LOCATIONOUR

83 M€SALES 2014

220 EMPLOYEES

Plant Based Chemistry

Bioinspired Chemistry

Alternative solvents

Eco-designed Processes

Continuous processes

Micro and milli-fluidics

Reactive extrusion

OUR EXPERTISE

Bacterial Fermentation

Plant Cell Culture

Biocatalysis

Vegetal Extraction

Sustainable Chemistry

Biotechnologies

Process intensification

GREEN CHEMISTRYEco-Design Expertise

RENEWABLE RAW MATERIALS30% of renewable raw materials by 2020

RENEWABLE RAW MATERIALS

Our 2020 commitment : 30% of renewable RM

(> 50% non-fossil carbon)

15%

85%

RM (VOLUME)

RENEWABLE NON RENEWABLE

RENEWABLE INGREDIENTS50% of renewable ingredients by 2020

RENEWABLE INGREDIENTS

Our 2020 commitment: 50% of renewable manufactured products

(> 50% non-fossil carbon)

39%

61%

INGREDIENTS (VOLUME)

RENEWABLE NON RENEWABLE

43%

57%

INGREDIENTS (SALES)

RENEWABLE NON RENEWABLE

BIOBASED INGREDIENTS

44%

56%

INGREDIENTS (VOLUME)

BIOBASED NON BIOBASED

63%

37%

INGREDIENTS (SALES)

BIOBASED NON BIOBASED

E-Factor & INGREDIENTS

30%

26%

18%

26%

E-Factor (INGREDIENTS)

eF < 1

1 < eF < 5

5 < eF < 25

eF > 2565%

23%

10%3%

E-Factor (VOLUME)

ECO-DESIGNGreen Chemistry in Industry

ECO-DESIGNEnvironmental Impact &

HOW TO MEASURE ECO-DESIGN ?

MANUFACTURING Footprint ///[iL] Raw Material Origin[H2O] Water consumption[eFA] Aqueous Waste Valorization[sIOS] Organic Waste Valorization[eC] Manufacturing Carbon Footprint

ECO-DESIGN Footprint ///[eVS] Synthetic Pathway Efficiency[eF] E-factor[rMP] Renewable Origin of RM[ieMP] Raw Material Environmental Impact[ieD] Waste Environmental Impact

Green Chemistry, 2014, 16, 1139-1148

Made in CHIMEX EcoFootPrint

MANUFACTURING Footprint ///[iL] Raw Material Origin[H2O] Water consumption[eFA] Aqueous Waste Valorization[sIOS] Organic Waste Valorization[eC] Manufacturing Carbon Footprint

ECO-DESIGN Footprint ///[eVS] Synthetic Pathway Efficiency[eF] E-factor[rMP] Renewable Origin of RM[ieMP] Raw Material Environmental Impact[ieD] Waste Environmental Impact

Green Chemistry, 2014, 16, 1139-1148

Made in CHIMEX EcoFootPrint

Green Chemistry, 2014, 16, 1139-1148

Focus on… Green Metrics

MANUFACTURING Footprint ///[iL] Raw Material Origin[H2O] Water consumption[eFA] Aqueous Waste Valorization[sIOS] Organic Waste Valorization[eC] Manufacturing Carbon Footprint

ECO-DESIGN Footprint ///[eVS] Synthetic Pathway Efficiency[eF] E-factor[rMP] Renewable Origin of RM[ieMP] Raw Material Environmental Impact[ieD] Waste Environmental Impact

eFMETRIC

5.3 = 1kg Pro-xylaneTM

Benchmarking…

eF < 0.1 eF = 1-5 eF > 25eF = 5-25

Waste (kg) by kg of manufactured product

Green Chemistry, 2014, 16, 1139-1148

Focus on… Green Metrics

MANUFACTURING Footprint ///[iL] Raw Material Origin[H2O] Water consumption[eFA] Aqueous Waste Valorization[sIOS] Organic Waste Valorization[eC] Manufacturing Carbon Footprint

ECO-DESIGN Footprint ///[eVS] Synthetic Pathway Efficiency[eF] E-factor[rMP] Renewable Origin of RM[ieMP] Raw Material Environmental Impact[ieD] Waste Environmental Impact

ieDMETRIC

VS

ieDMETRIC

6.0 = 1kg Pro-xylaneTM

Waste (kg) by kg of manufactured producteF

(kg) XieD

21.4

= 1kg Mexoryl SX

0.5

= 1kg Ionene G

Green Chemistry, 2014, 16, 1139-1148

Focus on… Green Metrics

MANUFACTURING Footprint ///[iL] Raw Material Origin[H2O] Water consumption[eFA] Aqueous Waste Valorization[sIOS] Organic Waste Valorization[eC] Manufacturing Carbon Footprint

ECO-DESIGN Footprint ///[eVS] Synthetic Pathway Efficiency[eF] E-factor[rMP] Renewable Origin of RM[ieMP] Raw Material Environmental Impact[ieD] Waste Environmental Impact

FootprintCARBON

iLMETRIC

RM supply chain carbon footprintDYE

8kg

1600kg

5,3kg1570kg

1 batch = 813,2 kg CO2éq.1645 kg

0,49 kg CO2éq./kgiL = 1,3

VaporElectricityGasFluids

65,6 kg CO2eq./h

Plant

Mexoryl SX

5,4 kg CO2eq./kg

eC = 3

eCMETRIC

MANUFACTURING Footprint ///[iL] Raw Material Origin[H2O] Water consumption[eFA] Aqueous Waste Valorization[sIOS] Organic Waste Valorization[eC] Manufacturing Carbon Footprint

ECO-DESIGN Footprint ///[eVS] Synthetic Pathway Efficiency[eF] E-factor[rMP] Renewable Origin of RM[ieMP] Raw Material Environmental Impact[ieD] Waste Environmental Impact

Green Chemistry, 2014, 16, 1139-1148

Made in CHIMEX EcoFootPrint

PRO-XYLANE : EcoFootPrint

D-Xylose

PRO-XYLANE : EcoFootPrint

- 50% between 2004 et 2012

PRO-XYLANE : EcoFootPrint

2015201420122007

BIOTECH FOOTPRINT

MANUFACTURING Footprint ///[iL] Raw Material Origin[H2O] Water consumption[sIOS] Organic Waste Valorization[eC] Manufacturing Carbon Footprint

ECO-DESIGN Footprint ///[BioE] Fermentation Efficacy[eF] E-factor[rMP] Renewable Origin of RM[ieMP] Raw Material Environmental Impact

Made in CHIMEX EcoFootPrint

[1] ASSESSING

[2] COMPARING

Continuous improvement

• A tool designed and used in-house for ingredients produced by CHIMEX

• Shows the environmental impact of the manufacturing process

• Useful for Assessment, Comparison and Marketing

[3] HIGHLIGHTING

Communication & Marketing